The present invention relates broadly to task-dedicated handheld tools and more particularly to a hand implement for bucket use, also known as a bucket multitool.
In the construction industry, semi-flowable material such as grout or Thin Set mortar, is used when laying tile. In order to handle the material, a trowel or other type scraping tool is used. Typically, the trowel includes a handle portion and a working blade portion. The working blade portion may have one of several configurations and typically, the configurations are convenient for laying the grout to the tile, substrate or both.
Such semi-flowable construction material typically comes in five-gallon buckets of the type having a generally cylindrical inner cavity formed by a generally cylindrical cavity wall approximately 11.75 inches in diameter having an access opening at one end and substantially flat bottom portion disposed oppositely from the access opening.
In order to use the semi-flowable construction material in an efficient manner, it is desirable to be able to scrape all of the contents out of the five-gallon bucket. This can be a problem based on the configuration of the trowel or other type of tool being used to remove the material. Further, the material may end up being removed by hand, i.e. without the use of any supporting tool. Additionally, when not in use, there is no particularly efficient place to store a trowel in the bucket for later use since the shapes of the blades are typically incompatible with any support structure provided in the construction environment.
It would therefore be desirable if a multipurpose tool were provided that could be used when mixing and applying Thin-Set mortar or grout by hand, scraping the sides of the bucket, scooping the contents of the bucket onto the tile, brick or other substrate as well as removal of the final contents of the bucket.
It is accordingly an object of the present invention to provide a hand implement for bucket use that is useful when mixing and applying thin-set mortar or grout by hand.
It is another object of the present invention to provide such a hand implement that is useful when scraping the inside wall of the bucket.
It is another object of the present invention to provide such a multipurpose implement that is useful in scooping the contents of the bucket out of the bucket for use on a substrate.
It is another object of the present invention to provide an implement that will facilitate easy removal of the remaining contents of a five-gallon bucket.
To those ends the present invention is directed to a hand implement for bucket use, the bucket including at least one wall delimiting an inner cavity. The implement includes a body having a handle for gripping by a user to manipulate the implement for bucket use, the handle extending longitudinally and defining a first handle axis; and a blade formed from a rigid material and extending laterally outwardly from the handle. The blade defines a cross-blade axis substantially normal to the first handle axis, and a through-blade axis substantially normal to the first handle axis and the cross-blade axis. The blade includes two side edges extending laterally outwardly from the handle in a contoured manner about the through-blade axis, and includes a working edge extending between the two side edges. The working edge is curved about a second handle axis with a predetermined radius of curvature, the second handle axis extending parallelly with the first handle axis and disposed from the first handle axis by a distance equal to the radius of curvature. The working edge extends along the cross-blade axis for blade fitment substantially against an inner bucket wall.
Preferably, the radius of curvature of the working edge is in the range of about 5.75 inches and about 6 inches. It is further preferred that the radius of curvature of the working edge approximates the radius of curvature of walls forming the inner cavity of the bucket. In addition, it is preferred that the radius of curvature of the working edge is substantially constant from a first side edge to a second side edge. Preferably, the working edge is curved about the handle axis with a predetermined radius of curvature while extending along the cross-blade axis for defining a scoop region bounded by the side edges and the handle and for general blade fitment substantially against the inner bucket wall.
It is preferred that the blade include a tang portion extending laterally away from the side edges and the handle extends along the tang portion. It is further preferred that the blade include a blade plate extending away from the tang and intermediate the side edges wherein the blade plate includes a generally planar region intermediate the tang and the scoop region.
Preferably, the scoop region of the blade plate includes an intermediate curved region having a side edge formed with a first radius of curvature about the through-blade axis and a distal curved region having a side edge formed with a second radius of curvature about the through-blade axis with the intermediate curved region disposed adjacent the generally planar region and the distal curved region carrying the working edge, wherein the combination of the intermediate curved region and the distal curved region form the scoop region.
The hand implement of the present invention can also be described as a hand implement for bucket use, the bucket defining an inner cavity extending along a central bucket axis, wherein the hand implement includes a body having a handle for gripping by a user to manipulate the implement for bucket use, the handle extending longitudinally and defining a first handle axis; and a blade formed from a rigid material and extending laterally outwardly from the handle. the blade defines a cross-blade axis substantially normal to the handle axis and a through-blade axis substantially normal to the handle axis and the cross-blade axis. The blade includes two side edges extending laterally outwardly from the handle in a contoured manner about the through-blade axis. The blade further includes a working edge extending between the two side edges, with the working edge being curved about a second handle axis with a predetermined radius of curvature. The second handle axis extends generally parallelly with the first handle axis, and is disposed from the first handle axis by a distance equal to the radius of curvature. The working edge extends along the cross-blade axis for blade fitment substantially against an inner bucket wall, with the second handle axis generally coincident with the central bucket axis, and wherein the radius of curvature of the working edge approximates the radius of curvature of at least one wall forming the inner cavity of the bucket.
Preferably, the radius of curvature of the side edges and the radius of curvature of the working edge is in the range of about 5.75 inches and about 6 inches. It is preferred that the radius of curvature of the working edge is substantially constant from a first side edge to a second side edge. It is preferred that the working edge is curved about the handle axis with a predetermined radius of curvature while extending along the cross-blade axis for defining a scoop region bounded by the side edges and the handle and for general blade fitment substantially against an inner bucket wall.
Preferably, the blade includes a tang portion extending laterally away from the side edges and the handle extends along the tang portion. Further, it is preferred that the blade includes a blade plate extending away from the tang and intermediate the side edges wherein the blade plate includes a generally planar region intermediate the tang and the scoop region. It is likewise preferred that the scoop region of the blade plate includes an intermediate curved region having a side edge formed with a first radius of curvature about the through-blade axis and a distal curved region having a side edge formed with a second radius of curvature about the through-blade axis with the intermediate curved region disposed adjacent the generally planar region and the distal curved region carrying the working edge, wherein the combination of the intermediate curved region and the distal curved region formed the scoop region.
The present invention is also directed to a method for using the present hand implement. To that end the present invention is directed to a method for manipulating a construction substance in a bucket using a hand implement including the steps of:
Preferably, the method further includes the step of removing a predetermined amount of construction material from the bucket using the scoop region of the implement.
It is preferred that the present method also include the stop of removing a predetermined amount of construction material from the bucket using the scoop region of the implement wherein the scoop region is formed by curved side blade portions, extending away from the cross-blade axis with a predetermined radius of curvature.
Preferably, the method further includes the step of removing a predetermined amount of construction material from the bucket using the scoop region of the implement wherein the scoop region is formed by curved side blade portions, extending away from the cross-blade axis with a predetermined radius of curvature with the radius of curvature being in the range of about 5.75 inches and about 6 inches. It is preferred that the method include the step of removing a predetermined amount of construction material from the bucket using the scoop region of the implement wherein the radius of curvature of the side edges and the radius of curvature of the working edge are substantially constant from a first side edge to a second side edge.
It is preferred that the present method further include the step of parking the hand implement against the bucket wall with at least a portion of the blade against the bucket wall in a form fitting manner.
Turning now the drawings and, more particularly to
With reference to
The blade plate 20 includes an inner surface or working surface 21 as seen in
As seen in
When viewed from above, the side edges 22, 24 in the planar region are formed with a first radius of curvature about the three-blade axis TB. The radius of curvature changes and increases when in the medium curvature region 32 of the blade plate. Further, the radius of curvature varies within the distal region 34 such that the side edges 22, 24 within the distal region 34 are substantially lineally extending with respect to the handle axis H.
With continued reference to
The distal region 34 enjoys the most curvature since the distal region 34 represents the widest portion of the blade plate 20. The side edges 20 and 24 are most curved within the medium curvature region 32 and tend to form a relationship almost parallel with the handle axis H in the distal region 34. Such a structure defines a scoop region 36 encompassing the middle curved region 32 and the distal region 34. The scoop region 36 is useful when using the hand implement 10 according to the method of the present invention which will be explained in greater detail hereinafter.
As stated above, the radius of curvature of a blade plate 20 is in the range of about 5.75 inches to about 6.00 inches which conforms generally to the radius of curvature of the inner cavity of a five-gallon bucket, as seen in
Therefore, when the hand implement 10 according to the present invention is placed in a five-gallon bucket 50 vertically, i.e. with the back surface 22 of the curved blade plate 20 against the wall of the bucket 50 and the handle 14, 16 projecting upwardly toward the access opening 56, a general shape conformance is experienced between the blade plate 20 and the inner wall 54 of the five-gallon bucket 50 such that if the blade plate 20 is scraped down the inner wall 54 of the bucket 50, it will come in contact with substantially all construction material content along the bucket wall 54 between the distal end portions of the side edges 22, 24 along the working edge 26 of the present hand implement 10.
With continued reference to
According to the method of the present invention, the hand implement may be placed within the bucket 50 with the handle extending along the handle axis H a predetermined distance R from the bucket axis H2. As described above, the blade plate 20 is formed with a radius of curvature equal to R, i.e. the radius of the five-gallon bucket. Therefore, the blade plate 20 will fit substantially against the curved inner bucket wall 54.
According to the method, the blade is moved in a reciprocatory or vertical manner to scrape any construction material 60 from the inner wall 54 of the bucket 50. The handle then may be used to move the working edge 26 across the bottom surface 58 of the bucket to push any construction material 60 toward the center of the bucket. The implement may then be angularly manipulated and moved across the bottom 58 of the bucket in order to place a certain amount of construction material 60 within the scoop region 36 of the hand implement 10 as seen in
By the above, the present invention provides a hand implement for bucket use forming a multipurpose tool that can be used in many ways. When mixing and applying construction materials, scraping the sides of the bucket, scooping the contents of the bucket onto the tile, brick, or other substrate, the hand implement 10 of the present invention can hold much more than conventional straight blade commonly used in these trades.
It will therefore be readily understood by those persons skilled in the art that the present invention is susceptible of a broad utility and application. While the present invention is described in all currently foreseeable embodiments, there may be other, unforeseeable embodiments and adaptations of the present invention, as well as variations, modifications and equivalent arrangements, that do not depart from the substance or scope of the present invention. The foregoing disclosure is not intended or to be construed to limit the present invention or otherwise to exclude such other embodiments, adaptations, variations, modifications and equivalent arrangements, the present invention being limited only by the claims appended hereto and the equivalents thereof.