The present invention relates to a hand-operated tool that is operated when held mainly by one hand, and in particular, to a hand-operated tool represented by a cutter tool for cutting a helical steel wire installed to support a communication cable, a cutter tool for cutting a coated cable for power supply, and a tool for attaching a terminal to an end of a wire by applying pressure, for example.
As in
Thus, the distance between the pivots 02, 02 and the center axis 06 is always constant, and therefore, only a small force is generated without the toggle mechanism working sufficiently when the operating handles 03, 03 are opened, that is to say, when the angle ∠A formed between one pivot 02, the center axis 06 and the other pivot 02 is small at the beginning of the cutting operation. Conversely, when the operating handles 03, 03 are closed so that the angle ∠A becomes greater, the toggle force gradually increases so that a greater cutting force (or pressure) can be generated.
The hand-operated tool having this structure is publicly-known because it is disclosed in the below-described Patent Document 2, and it cannot be said to be optimal as a tool that requires a large cutting force from the beginning of cutting, as in the cutting of an electrical cable, though the cutting force is maximum at the final point of the cutting operation, because the force applied to the cutting blades 01, 01 gradually increases almost linearly during the transition from the state where the handles are open to the state where they are closed.
As a means for achieving a great cutting force from the beginning of cutting, such a structure as in the below-described Patent Document 1 is publicly-known, where the toggle mechanism is devised so as to provide an effective structure, and furthermore, the handles are made long so that the pressure for cutting by the blades can be increased due to the pressing force through the use of long handles.
Though the long handles for increasing the cutting pressure can increase the pressure applied to the blades, however, they make the tool heavier, and thus make it inconvenient to carry around, and reduce the operability of the tool, especially when the tool is operated by one hand, and therefore cause a great problem when the tool is used for the work of climbing up a telephone pole.
Patent Document 1: Japanese Unexamined Patent Publication 2007-143680
Patent Document 2: Japanese Utility Model Registration No. 3145602
Hand-operated tools of this type can be roughly categorized into cutter tools for cutting steel wires, where the pressure applied to one blade from the other is required to be almost the same from the start to the end of the cutting operation; cutting tools for cutting a coated cable for power supply, where a large force is required from the initial stage of cutting to the middle stage, and a force may be small at the final stage of the cutting; and tools for attaching a terminal to an end of a wire by applying pressure, where a large force is not required at the initial stage of cutting and a maximum force is required at the final stage of applying pressure.
An object of the present invention is to provide a hand-operated tool having a completely novel structure that allows for the production of a tool that is optimal for the above-described intended uses by providing a completely novel structure with which the handles are operated for the blade moving operation and by changing the action between the handles through the setting of the locations where pivot pins penetrate and the setting of the connection fittings.
In order to achieve the object, the present invention provides the following technical means. That is to say, the structure of the hand-operated tool according to Claim 1 of the present invention is a tool having: a pair of cutting blades 1, 1, left and right; a pair of operating handles 3, 3, left and right, connected to the above-described blades 1, 1 via pivots 2, 2; and connecting pins 4 that connect the above-described blades 1, 1 to each other, and being configured so that: upper portions of the operating handles 3, 3 are disposed so as to abut in the same plane, and the opposing surfaces 31, 31 thereof form cam contact surfaces 32, 32 in a certain arc form that directly make contact with each other; between the above-described pivots 2, 2 and pivot pins 6, 6 provided in the other operating handles 3, 3, respectively, two connection fittings 7, 7 that connect the left and right handles 3, 3 on the front and back surfaces separately are disposed diagonally in a crisscross shape as viewed from the front, thereby connecting the respective upper and lower ends 7a, 7b to the above-described pivots 2, 2 and the above-described pivot pins 6, 6; and the crisscross position of the above-described connection fittings 7, 7 is determined by setting the locations of the pivot pins 6, 6.
The structure according to Claim 2 is a tool having: a pair of cutting blades 1, 1, left and right; a pair of operating handles 3, 3, left and right, connected to the above-described blades 1, 1 via pivots 2, 2; and connecting pins 4 that connect the above-described blades 1, 1 to each other, and being configured so than upper portions of the operating handles 3, 3 are disposed so as to abut in the same plane, and the opposing surfaces 31, 31 thereof form cam contact surfaces 32, 32 in a certain arc form that directly make contact with each other; between the above-described pivots 2, 2 and pivot pins 6, 6 provided in the other operating handles 3, 3, respectively, two connection fittings 7, 7 that connect the left and right handles 3, 3 on the front and back surfaces separately are disposed diagonally in a crisscross shape as viewed from the front, thereby connecting the respective upper and lower ends 7a, 7b to the above-described pivots 2, 2 and the above-described pivot pins 6, 6; and the crisscross position of the above-described connection fittings 7, 7 is determined by setting the locations of the pivot pins 6, 6 so that the above-described cam contact surfaces 32, 32 are set to maintain approximately constant locations without following the change in the angle between the handles 3, 3.
In addition, the structure according to Claim 3 is a tool having: a pair of cutting blades 1, 1, left and right; a pair of operating handles 3, 3, left and right, connected to the above-described blades 1, 1 via pivots 2, 2; and connecting pins 4 that connect the above-described blades 1, 1 to each other, and being configured so that: upper portions of the operating handles 3, 3 are disposed so as to abut in the same plane, and the opposing surfaces 31, 31 thereof form cam contact surfaces 32, 32 in a certain are form that directly make contact with each other; between the above-described pivots 2, 2 and pivot pins 6, 6 provided in the other operating handles 3, 3, respectively, two connection fittings 7, 7 that connect the left and right handles 3, 3 on the front and back surfaces separately are disposed diagonally in a crisscross shape as viewed from the front, thereby connecting the respective upper and lower ends 7a, 7b to the above-described pivots 2, 2 and the above-described pivot pins 6, 6; and the crisscross position of the above-described connection fittings 7, 7 is determined by setting the locations of the pivot pins 6, 6 so that the above-described cam contact surfaces 32, 32 are set to gradually move from a high position a to a low position b following the change in the angle between the handles 3, 3.
Furthermore, the structure according to Claim 4 is a tool having: a pair of pressers 1, 1, left and right; a pair of operating handles 3, 3, left and right, connected to the above-described pressers 1, 1 via pivots 2, 2; and connecting pins 4 that connect the above-described pressers 1, 1 to each other, and being configured so that upper portions of the operating handles 3, 3 are disposed so as to abut in the same plane, and the opposing surfaces 31, 31 thereof form cam contact surfaces 32, 32 in a certain arc form that directly make contact with each other; between the above-described pivots 2, 2 and pivot pins 6, 6 provided in the other operating handles 3, 3, respectively, two connection fittings 7, 7 that connect the left and right handles 3, 3 on the front and back surfaces separately are disposed diagonally in a crisscross shape as viewed from the front, thereby connecting the respective upper and lower ends 7a, 7b to the above-described pivots 2, 2 and the above-described pivot pins 6, 6; and the crisscross position of the above-described connection fittings 7, 7 is determined by setting the locations of the pivot pins 6, 6 so that the above-described cam contact surfaces 32, 32 are set to gradually move from a low position b to a high position a following the change in the angle between the handles 3, 3.
In addition, the structure according to Claim 5 is a tool having: a pair of cutting blades 1, 1, left and right; a pair of operating handles 3, 3, left and right, connected to the above-described blades 1, 1 via pivots 2, 2; and connecting pins 4 that connect the above-described blades 1, 1 to each other, and being configured so that: upper portions of the operating handles 3, 3 are disposed so as to abut in the same plane, and the opposing surfaces 31, 31 thereof form cam contact surfaces 32, 32 in a certain arc form that directly make contact with each other; between axes 2A, 2A respectively provided in the operating handles 3, 3 separately from the above-described pivots 2, 2 and pivot pins 6, 6 provided in the other operating handles 3, 3 separated from the axes 2A, 2A, two connection fittings 7, 7 that connect the left and right handles 3, 3 on the front and back surfaces separately are disposed diagonally in a crisscross shape as viewed from the front, thereby connecting the respective upper and lower ends 7a, 7b to the above-described axes 2A, 2A and the above-described pivot pins 6, 6; and the crisscross position of the above-described connection fittings 7, 7 is determined by setting the locations of the axes 2A, 2A and the pivot pins 6, 6.
In the hand-operated tool according to Claim 1 of the present invention, upper portions of the operating handles are disposed so as to abut in the same plane, and the opposing surfaces thereof form cam contact surfaces in a certain arc form that directly make contact with each other; between the pivots and pivot pins provided in the other operating handles, respectively, two connection fittings that connect the left and right handles on the front and back surfaces separately are disposed diagonally in a crisscross shape as viewed from the front, thereby connecting the respective upper and lower ends to the above-described pivots and the above-described pivot pins; and the crisscross position of the above-described connection fittings is determined by setting the locations of the pivot pins so that the above-described cam contact surfaces are set to maintain approximately constant locations without following the change in the angle between the handles, and thus, such an effect can be provided that an optimal tool with which maximum pressure can be applied to an object to be cut or pressed from the initial cutting stage of the tool to the terminal stage through the middle stage can be gained.
In the hand-operated tool according to Claim 2, the cam surfaces are disposed so as to abut in the same plane, and the opposing surfaces thereof form cam contact surfaces in a certain arc form that directly make contact with each other; the above-described two connection fittings are disposed diagonally in a crisscross shape, thereby connecting the respective upper and lower ends to the pivots and the pivot pins; and the crisscross position is determined by setting the locations of the pivot pins so that the cam contact surfaces are set to maintain approximately constant locations without following the change in the angle between the handles, and therefore, the pressure for cutting applied to the blades can be maintained at approximately constant from the initial cutting stage to the terminal stage through the middle stage, and thus, such an effect can be provided that a tool that is optimal as a cutter tool for cutting a steel wire, where a large force is required almost uniformly from the initial stage to the end of the cutting operation, can be gained.
In the hand-operated tool according to Claim 3, the cam surfaces are disposed so as to abut in the same plane, and the opposing surfaces thereof form cam contact surfaces in a certain arc form that directly make contact with each other; the above-described two connection fittings are disposed diagonally in a crisscross shape, thereby connecting the respective upper and lower ends to the pivots and the pivot pins; and the crisscross position of the connection fittings is determined by setting the locations of the pivot pins so that the cam contact surfaces are set to gradually move from a high position a to a low position b following the change in the angle between the handles, and therefore, such an effect can be provided that a tool that is optimal as a cutter tool for cutting a coated cable for power supply, where a large force is required from the initial cutting stage to the middle stage in order to apply a pressure for cutting to the blades, and the force may be smaller in the terminal cutting stage, can be gained.
In the hand-operated tool according to Claim 4, the cam surfaces are disposed so as to abut in the same plane, and the opposing surfaces thereof form cam contact surfaces in a certain arc form that directly make contact with each other; the above-described two connection fittings are disposed diagonally in a crisscross shape, thereby connecting the respective upper and lower ends to the pivots and the pivot pins; and the crisscross position of the above-described connection fittings is determined by setting the locations of the pivot pins so that the cam contact surfaces are set to gradually move from a low position b to a high position a following the change in the angle between the handles, and therefore, such an effect can be provided that a tool that is optimal as a tool for connecting an end of an electrical wire to a terminal through pressure, where no large force is required at the initial stage in order to apply pressure to a body to be pressed, and a maximum force is required at the final stage, can be gained.
In the hand-operated tool according to Claim 5, axes for connecting two connection fittings, which connect the left and right handles on the front and back surfaces and are disposed diagonally in a crisscross shape as viewed from the front, are respectively provided in the operating handles separately from the pivots, and between the thus-separately provided axes and pivot pins separately provided in the other operating handles, the two connection fittings are disposed in a crisscross shape so that the two end portions are connected to each other, and therefore, any positional relationship between these axes and pivot pins can be selected, and thus, it is easy to set an optimal length of the connection fittings and an optimal crisscross shape, and therefore, such an effect can be provided that an optimal cutting tool, where the point at which the maximum cutting pressure is applied can be easily determined while the blades are moving during cutting, can be easily gained.
In the following, an embodiment of the hand-operated tool according to the present invention as a cutter for a steel wire that is appropriate for cutting a steel wire provided in spiral form in order to support a communication cable is the first embodiment, an embodiment as a tool that is appropriate for a cutter for a coated cable for power supply is the second embodiment, and an embodiment as a tool appropriate for connecting a terminal to an end of an electrical wire through pressure is the third embodiment, and they are described in reference to the drawings.
The upper portions of the operating handles 3, 3, left and right, are disposed so as to abut in the same plane, and as shown in
In the cutter for a steel wire according to this embodiment, as shown in
In this setting, the pressure for cutting applied to the blades 1, 1 when the handles 3, 3 are closed can be maintained approximately constant from the stage at which the cutting starts to the stage at which the cutting ends, and thus, the tool is adjusted so as to be appropriate for the tool where the same pressure is always necessary. Accordingly, the tool according to this embodiment is appropriate for the cutter for a steel wire where an approximately uniform large cutting force is required from the start of the cutting to directly before the completion of cutting.
In the tool for cutting a cable according to this embodiment, the middle portions in the upward and downward directions of the pair of blades 1, 1, left and right, are directly connected through one connecting pin 4, unlike the blades 1, 1 in the first embodiment. In addition, as shown in
In the tool according to this embodiment, as clearly shown in
By setting the relationship in this manner, the cam contact surfaces 32, 32 gradually move from a high position a to a low position b, and the lines for connecting the center of the pivots and the cam contact surfaces 32, 32 move downward from L3 to L4, and thus, though the pressure for cutting applied to the blades 1, 1 becomes weaker in the latter half of the cutting operation, the pressure for cutting can be concentrated to the blades 1, 1 from the initial stage of cutting to at least the middle stage of cutting.
Accordingly, the thus-formed tool can be used as a tool that is optimal for a cutter for a coated cable for power supply where a large force is required from the initial stage of cutting to the middle stage, and the pressure for cutting may be smaller at the final stage of cutting.
In the hand-operated tool according to this embodiment, as shown in
In the tool in this embodiment, as shown in
In the same manner as in the above-described embodiments, two connection fittings, not shown, for connecting pivots 2, 2 and the pivot pins 6, 6 provided in the operating handles 3, 3, respectively, are disposed diagonally on the front side and on the rear side so as to be in crisscross form so that the contact portions between the small protrusion 33 and the small recess 34 are set to move gradually from an initial low position b to a high position a as the angle between the handles 3, 3 changes together with the positions of the handles 3, 3, which change from the position at which cutting starts (solid lines) 3a to the working position (broken lines) 3b, as shown in
By setting the relationship in this manner, the cam contact surfaces 32, 32 gradually move from a low position b to a high position a, and the lines for connecting the center of the pivots and the cam contact surfaces 32, 32 move upward from L5 to L6 as viewed from the top, and thus, though it is difficult for a strong force to be applied to the pressers 1, 1 from the beginning through the first half of the operation, the pressure applied to the pressers 1, 1 can be maximum at the final stage.
The thus-set tool is optimal as a hand-operated tool for connecting a terminal to an electric wire through pressure where a large force is not required from the initial stage of applying pressure to the middle stage and a large force for applying pressure is required at the final stage.
Next, Table 1 shows the results of measurements of the relationships between the blades and the handles in the tools according to the above-described embodiments. It can be seen from the results of measurements in Table 1 that the greater the toggle angle θ is, the easier it is to generate a force applied to the blades, and the greater the amount of change in the handle angle β is, the easier it is to generate a force applied to the blades. In addition, the following can be read from the results of measurements in Table 1.
Force applied to the blades from handles A is approximately constant, which is effective when it is desired to get approximately the same force all the time.
Force applied to the blades from handles B gradually becomes smaller, which is effective when it is desired to get a large force at the beginning.
Force applied to the blades from handles C gradually becomes larger, which is effective when it is desired to get a large force at the end.
In the tool according to the fourth embodiment, the left blade 1 from among a pair of blades 1, 1 is a concave blade in C shape 1a, and the right blade 1 is a convex blade C shape 1b. This pair of blades 1, 1 has one connecting pin 4 for directly connecting the center portions in the upward and downward directions of the blades 1, 1. Regarding this point, the structure is the same as that of the tool according to the second embodiment.
The lower end portions of these blades 1, 1 are connected to the upper portions of a pair of operating handles 3, 3 through the pivots 2, 2, respectively. In addition, as shown in
In addition, as shown in
Thus, the locations of these axes 2A, 2A and pivot pins 6, 6 can be set so that the crisscross form of the two connection fittings 7, 7 provided on the front and rear of the operating handles 3, 3 can be specified, and the cam contact surfaces 32, through which the above-described opposing surfaces 31, 31 of the pair of operating handles 3, 3 make contact with each other, and the amount of displacement thereof can be set in the structure.
The tool for cutting a material in C shape in the fourth embodiment can be used as a tool for cutting an electrical wire in the case where the pair of cutting blades 1, 1 is changed to a pair of blades for cutting an electrical wire, in other words, the pair of cutting blades 1, 1 in this embodiment is exchanged with the pair of blades 1, 1 for cutting an electrical wire in the second embodiment. In addition, the setting of the locations of the axes 2A, 2A and the pivot pins 6, 6 can be changed so that the cutting blades can be changed to pressers for connecting a terminal as in the third embodiment.
Though typical embodiments of the present invention are described above, the present invention is not limited only to these embodiments, and appropriate modifications can be implemented as long as the above-described objects of the invention are achieved, the above-described effects are gained, and the structure does not deviate from scope of the claims.
The hand-operated tool according to the present invention is optimal as a tool for cutting a hard wire material or a coated electrical cable, a tool for attaching a terminal to an end of a wire through pressure, and a tool for cutting other materials, and therefore, the tool appears to be very useful when sold in a market.
1 cutting blade (presser)
2 pivot
2A axes
3 handle
4 connecting pin
5 connection plate
6 pivot pin
7 connection fitting
7
a upper end portion
7
b lower end portion
31 opposing surface
32 cam contact surface
Number | Date | Country | Kind |
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2010-286999 | Dec 2010 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2011/074284 | 10/21/2011 | WO | 00 | 5/14/2013 |