The present invention is related to a railing structure, and more particularly to a railing structure that is covered by plastic and has high manufacturing yields.
Referring to
However, conventional railing structure is disadvantageous because during the manufacturing process, the metal rod 61 is disposed in the molding directly and secured only at two ends thereof, so the metal rod 61 is not secured at the center portion of the molding. Also, when the metal rod 61 is in contact with the molding, the plastic cannot cover the contacted area of the metal rod 61, which would lead to a bad product and reduce the yield. Also, two ends of the metal rods are used to secure the metal rod 61 in the molding, so the plastic cannot cover the ends as well, so the metal rod 61 is easy to be separated from the plastic 62. Therefore, there remains a need for a new and improved hand railing structure to overcome the problems stated above.
To solve the problems stated above, the present invention provides a hand railing including a metal rod, a plurality of positioning units and a plastic cover. The metal rod has a first end and a second end, and a recessed slot extending from the first end to the second end is formed on a surface of the metal rod. The recessed slot is a slanted slot continuously extending from the first end to the second end. The positioning unit is formed as one unit, and a pair of cover bodies and are symmetrically formed on both sides of the positioning unit, and a connecting portion is used to connect the cover bodies. A concave arc surface is formed on the side that the cover bodies face each other. The cover body has a reverse hook portion while the cover body has a fixed hole. The concave arc surfaces are used to attach to the surface of the metal rod, and the reverse hook portion plugs into the fixed hole to secure the positioning unit on the metal rod. At least one protruding particle is formed on the arc surfaces to insert into the recessed slot on the metal rod to further secure the positioning unit on the metal rod. Furthermore, the metal rod is disposed in a mold during the inject molding process and the positioning unit is disposed between the mold and the metal rod. A plurality of recessed portions are formed on the surface of the positioning unit so the plastic cover can flow to cover the surface of the metal rod and flow into the recessed slot when it is melted. The plastic cover is adapted to cover the positioning unit by melting the surface thereof. A plurality of stopping portions are both sides of the metal rod, and a ring section of the plastic cover is formed at the first end of the metal rod while a screw section is formed at the second end of the metal rod. A longitudinal section is protrudingly formed on the metal rod from the ring section, and a plurality of reverse hook blocks are protrudingly formed near the ring section, so the ring section and the screw section are arranged to form the hand railing and the stopping portion is used as a protection thereof.
In one embodiment, the recessed slot is a continuously slanted slot extending from the first end to the second end.
In another embodiment, the recessed slot is a spacedly-arranged ring recessed slot extending from the first end to the second end.
In a further embodiment, the recessed slot is a straight recessed slot extending from the first end to the second end.
In still a further embodiment, the recessed slot can be evenly distributed between the first end and second end.
Comparing with conventional hand railings, the present invention is advantageous because the connecting portion is used to open up the cover bodies, and the arc surfaces cover the surface of the metal rod, so the reverse hook portion and fixed hole are engaged so the positioning units are secured on the surface of the metal rod. The metal rod is then placed in the injection mold, and the positioning unit is disposed between the metal rod and injection mold. Meanwhile, the melted plastic cover is introduced into the mold to fill the mold including the recessed portions and melt the surface of the positioning unit, so the plastic cover can completely cover the metal rod and the positioning unit. Furthermore, since the melted plastic cover also flows into recessed slot, the engagement between the metal rod and plastic cover is even stronger. The manufacturing yield can also be increased because of the positioning units.
The detailed description set forth below is intended as a description of the presently exemplary device provided in accordance with aspects of the present invention and is not intended to represent the only forms in which the present invention may be prepared or utilized. It is to be understood, rather, that the same or equivalent functions and components may be accomplished by different embodiments that are also intended to be encompassed within the spirit and scope of the invention.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood to one of ordinary skill in the art to which this invention belongs. Although any methods, devices and materials similar or equivalent to those described can be used in the practice or testing of the invention, the exemplary methods, devices and materials are now described.
All publications mentioned are incorporated by reference for the purpose of describing and disclosing, for example, the designs and methodologies that are described in the publications that might be used in connection with the presently described invention. The publications listed or discussed above, below and throughout the text are provided solely for their disclosure prior to the filing date of the present application. Nothing herein is to be construed as an admission that the inventors are not entitled to antedate such disclosure by virtue of prior invention.
In order to further understand the goal, characteristics and effect of the present invention, a number of embodiments along with the drawings are illustrated as following:
Referring to
Referring to
Referring to
Referring to
Comparing with conventional hand railings, the present invention is advantageous because the connecting portion 23 is used to open up the cover bodies 21 and 22, and the arc surfaces 211 and 221 cover the surface of the metal rod 10, so the reverse hook portion 212 and fixed hole 222 are engaged so the positioning units 20 are secured on the surface of the metal rod 10. The metal rod 10 is then placed in the injection mold 40, and the positioning unit 20 is disposed between the metal rod 10 and injection mold 40. Meanwhile, the melted plastic cover 30 is introduced into the mold 40 to fill the mold 40 including the recessed portions 25 and melt the surface of the positioning unit 20, so the plastic cover 30 can completely cover the metal rod 10 and the positioning unit 20. Furthermore, since the melted plastic cover 30 also flows into recessed slot 13, the engagement between the metal rod 10 and plastic cover 30 is even stronger. The manufacturing yield can also be increased because of the positioning units 20.
Having described the invention by the description and illustrations above, it should be understood that these are exemplary of the invention and are not to be considered as limiting. Accordingly, the invention is not to be considered as limited by the foregoing description, but includes any equivalents.
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