The present invention generally relates to devices and methods directed to the delivery of mist-borne solutions, and more particularly relates to an apparatus and related method for delivering hand sanitizer onto hands using a substantially captured mist-borne sanitizer solution.
It is common knowledge that germs can be spread from person to person by touching a contaminated surface. The age-old answer to this problem has been to wash your hands with soap and water. This low-tech solution works just fine at home, but when you are in a public place, washing your hands with soap and water means that you have to dry your hands afterwards. Commercial hand dryers dry your hands without need of a towel, but they have drawbacks. Often, the moisture from wet hands collects in cracks at the bottom of the dryer and can form mold which can then be blown back out into the ambient air. Sometimes commercial hand dryers can also spread pathogens because they circulate air near the device, including air that comes into contact with pathogens near the device or on surfaces near the device. This is often true in bathrooms or restrooms.
Certain solutions are able to kill germs and these solutions can be easily and economically dispensed as hand sanitizers, requiring no hand drying afterwards. For this reason, hand sanitizers have become ubiquitous. We see them in super markets, hospital emergency rooms, schools, gyms, public transportation, and just about any high traffic places. Many hand sanitizer gels are sold in “pocket packs” for personal use. These usually contain a high percentage of alcohol. The alcohol-based gels take approximately 10-15 seconds to dry on the hands. Once dried, the alcohol-based gels, foam, and wipes lose their efficacy and have no effect whatsoever against bacteria.
Some hand sanitizers are dispensed from a container affixed to a wall. Depressing a tab on the container causes a glob of sanitizing gel to be released. Other hand sanitizers are in the form of hand sanitizing wipes dispensed out of a pop-up dispenser. These sanitizing methods are easy to use and effective; however, they all suffer from a serious drawback. Namely, the problem with these known methods is that activation requires touch, which introduces a locus of contamination—the actual sanitizer dispenser. The alcohol based sanitizing gel can also be messy, causing droplets to spill. Touch-free soap dispensers address the touch contamination problem by automatically dispensing soap upon sensor activation. A user places his/her hand underneath the dispenser and gel soap is dispensed. The problem with this method is that the dispensers must be re-filled or replaced often. Moreover, the dispensers must be used in conjunction with a supply of water and preferably, a mechanism to dry the hands afterwards.
There exists, therefore, a need for a hand sanitizing system and method to overcome the above-stated shortcomings of the known art.
We disclose an apparatus for the delivery of a mist-borne solution substantially contained within a predefined volume. The apparatus thus disclosed is comprised of an active delivery area (herein referred to as a “predefined volume”), at least one detection sensor, a chamber or other suitable area within which to contain an amount of a solution in a liquid state, at least one piezoelectric transducer, and a microcontroller.
The predefined volume is a substantially closed space, having a length, width, and height, within which the mist-borne solution is introduced and substantially contained. This predefined volume may be achieved by using physical structures (such as a container), or by implementing forced air curtains with a sufficiently strong directed airflow such that the mist-borne solution cannot pass through. The predefined volume is, however, permeable or penetrable such that an object to which the mist-borne solution is desired to coat (or be delivered onto) can be inserted and removed from the predefined volume. The object for which the apparatus is configured to deliver the mist borne solution to will generally dictate the size and shape of the predefined volume. By way of example and not limitation, in embodiments where the object is a pair of human hands, then the predefined volume is configured for the ease of insertion and removal of the two hands without the hands needing to touch any surrounding apparatus structure. As used herein, the term “predefined volume” and “chamber” are used interchangeably when referring to the part of the apparatus within which an external object (such as a user's hands) are momentarily inserted for the delivery of the mist-borne solution.
The detection sensor is configured to detect the presence of an object within the predefined volume. The detection sensor may be an optical (visible light) sensor, an infra-red sensor, a motion sensor, or other such sensor capable of detecting the presence of an object within the predefined volume. Preferably, this sensing is accomplished without any physical contact with the object.
The solution to be delivered to the object inserted into the predefined volume is contained, in its liquid state, in a chamber communicative with the predefined volume. By way of example and not limitation, this solution may be an antiseptic and antibacterial hand sanitizing solution that has been specially formulated to form a mist when subjected to ultrasonic frequencies. As used in this disclosure, the term “solution” may refer to a single “ingredient” liquid (such as water or alcohol), or it may also refer to a multi-ingredient liquid solution (such as a benzalkonium chloride aqueous solution), or it may refer to a suspension or emulsion (such as a suspension of water and essential oils). As used in this disclosure, the terms “mist-borne”, “mist”, “vapor”, “fog” and the like are used interchangeable and indicate the state of the solution upon being agitated by the piezoelectric transducer.
The at least one piezoelectric transducer is in electrical communication with the micro-controller and is configured to be capable of producing ultrasonic frequencies in a range such that the vibration of the piezoelectric transducer breaks apart the solution into a fine mist. This fine mist is similar to a vapor or fog but without the heat required to produce steam. The particles of the mist contain the solution (including any suspended additives) and carry the mist-borne solution into the predefined volume where it is delivered to the object inserted within. It is within the scope of this disclosure that the selection, quantity, and frequency of the chosen piezoelectric transducer is to be paired with the particular solution to be used in the apparatus for delivery. While a typical frequency range may be discussed, below, it is contemplated that other solutions may require other frequencies outside of the discussed range. As used in this disclosure, the terms “mister” and “piezoelectric transducer” are used interchangeably.
The micro-controller, in electrical communication with the detection sensor and the at least one piezoelectric transducer, is programmed to continuously monitor the predefined volume using the detection sensor to determine the presence of an object within the predefined volume. When the object enters the predefined volume, the sensor detects its presence and sends a signal to the micro-controller. The micro-controller then activates the at least one piezoelectric transducer, which begins to vibrate at the pre-configured frequency. These vibrations are communicated to the solution, breaking the solution into fine mist particles. The mist-borne solution drifts into the predefined volume, where it is contained, and surrounds the object, thereby delivering the mist-borne solution to the object.
In a non-limiting, preferred embodiment, the apparatus is a hand sanitizing device with a chamber configured for receiving inserted hands. Once inserted, sensors detect the presence of the hands and the micro-controller turns on the piezoelectric transducers, which, in turn, agitate a specially-formulated hand sanitizing solution into a fine mist. The fine mist propagates into the chamber and surrounds the hands, coating every surface of the hands with the mist-borne sanitizing solution. After a prescribed amount of time, the micro-controller turns off the piezoelectric transducers and the user can remove their now-sanitized hands from the chamber. Additional programming in the micro-controller can exhaust the remaining mist-borne solution so that it does not escape from the chamber, or turn on air-foils or air curtains to similarly contain and direct the mist-borne solution.
A related method of using the disclosed invention is also discussed, below.
In the accompanying figures, like reference numerals refer to identical or functionally similar elements throughout the separate views. The accompanying figures, together with the detailed description below are incorporated in and form part of the specification and serve to further illustrate various embodiments and to explain various principles and advantages all in accordance with the present invention, in which:
Referring now to the figures, we describe two non-limiting exemplary embodiments of the present invention.
In a first non-limiting embodiment, illustrated in
This unique hand-sanitizing device uses ultrasonic waves generated by the misters to aerosolize specially-formulated hand-sanitizing liquid. The device allows for convenient and economical touch-free hand sanitizing with minimal maintenance required since any remaining vapor is returned back to the device. The device itself operates “hands-free” by dispensing a sanitizing vapor without a user having to touch any part of the device, thereby avoiding touch contamination. The simple act of a user inserting his/her hand into a chamber activates the sanitizing process, coating the user's hand with a sanitizing vapor. The vapor soaks into the skin, delivering bacteria-killing sanitizing benefits much more effectively than gels. After the sanitizing is complete, the user withdraws his/her hand, without the necessity of using towels or paper to dry. The hand-sanitizing liquid continues to kill bacteria on hands for up to 4 hours.
The hand sanitizer 200 also includes electronic and electrical components configured to produce soundwaves in the ultrasonic frequencies. The base housing is configured to house the chamber 550 and the electronics that are used to create the ultrasonic sound waves. Additional electronics are also contained within the base housing, such as, but not limited to, a power supply/power regulator, a user interface (such as one or more buttons, status lights, and the like), and a fan. By way of example and not limitation, a preferred embodiment of the invention includes one or more piezoelectric disks in electrical communication with a power supply. The piezoelectric disks can be chosen from those known in the art to produce frequencies in the 1.7 MHz to 2.4 MHz range, although, as discussed above, the frequency chosen is to be matched to the frequency required to mist the desired solution. It is contemplated that different solutions may be optimally misted at different frequencies and the piezoelectric transducer should preferably be matched to produce the preferred frequency for the solution.
The device 200 also includes a power supply circuit configured to supply electrical power to the switches, piezoelectric disks, and other electrical and electronic components, such as a microcontroller that can operate 16 mm piezoelectric discs at the required frequency of 1.7-2.4 Mhz for the requisite period of time. The microcontroller may also be specially programmed to drive the piezoelectric transducers at different frequencies as chosen depending on the solution used at the time. In embodiments, the power supply is configured to receive 5V DC power from an external adaptor, but the AC to DC conversion can also be accomplished within the device 200.
In the embodiment of
When the device is activated, it powers the nebulizing disks. The ultrasonic mechanism uses a high frequency to break down (vaporize) the hand-sanitizing solution in the reservoir 580 into a fine mist (2-5 microns in size). Misters 532 propel the fine mist up vapor tubes 560 into the air foils, directing the vapor into the chamber 550 where the vapor completely saturates the inside of the chamber 550. Any vapor particles remaining in the chamber 550 after the sanitizing is complete are drawn by a suction fan 540 through a vapor return passage back into the reservoir 580 where the vapor undergoes condensation, returning to liquid form. The previously-described problem with commercial hand dryers collecting water which can harbor bacteria is avoided because the vapor that returns to the reservoir 580 is sanitizing solution, not plain water.
One with knowledge in the art will appreciate that the orientation of the chamber 550 can be such that a user is able to horizontally insert a hand or hands, rather than the vertical orientation shown in
Referring now to
Responsive to receiving the activation signal, in step 840 the electronic circuitry activates the nebulizers, acting on the sanitizing solution in the basin or reservoir 580, generating aerosolized sanitizer in a fine mist. The fan jets propel the vapor to the air foils which direct the vapor to the chamber, saturating the chamber 550 and enveloping the hand(s). The electronic circuitry concurrently starts a timer in step 850 to determine when to de-activate the nebulizers. After a pre-determined period of time, in step 860 the process is reversed. The jets are de-activated and the suction fan 540 is activated, propelling the vapor through the vapor return, back to the reservoir 580. At the end of the sanitizing period, the display screen 515 will display a message to withdraw the hand(s) from the chamber 550. Once the user withdraws his/her hand(s), drying is not required because the sanitizing solution quickly evaporates. In one non-limiting example, the vapor release lasts for approximately 10 seconds after detection of a hand or hands in the chamber 550, at which point the fans are de-activated and the system returns to Ready mode. The excess vapor (the vapor that does not cling to the hand) is pulled by the suction fan 540 into the reservoir 580 where it undergoes condensation, returning to liquid form. The screen 515 can display instructions to the user so that the user knows when the device is ready to sanitize and when to insert and remove hand(s). As an example, the screen 515 can display a countdown to let the user know when sanitization is complete.
In a second non-limiting embodiment, illustrated in
Referring now to
Referring now to
The head 2902 is disposed above the base 2904 and is fixedly attached to the base 2904 by the neck 2903. The head 2902, neck 2903, and base 2904 are all in fluid communication with each other through mated openings forming a duct 2918. The upper end of the duct terminates in the head 2092 at another set of vent holes 2919. The head 2902 contains at least one fan 2911. An air curtain 2920 is produced by forcibly directing a high volume of air through perimeter vents 2921 in the head 2902. Also contained in the head 2902 is at least one sensor 2922 configured to detect the presence of a hand within the predefined volume 2916.
In operation, apparatus 2900 is controlled by a specially programmed microcontroller that is part of the ECU 2913 and powered by either batteries or directly connected to an external power supply. The sensor 2922 monitors the predefined volume 2916 for the presence of a hand (or other object as may be required). Once the sensor 2922 detects the presence of a hand (or other object) within the predefined volume 2916, the microcontroller signals the fans 2911 to turn on. The operation of the fans creates an airflow 2922, as well as, the air curtain 2920. The microcontroller also activates the one or more piezoelectric transducer 2910, which in turn, nebulizes the sanitizing solution into a mist-borne solution 2917.
As the mist-borne solution 2917 builds up within the base 2904, it is expelled up through the base vents 2915 into the predefined volume 2916. Additionally, the airflow 2922 draws the mist-borne solution 2917 through the duct 2918, up to the head 2902, where it is expelled into the predefined volume 2916 through the top vents holes 2919. In this way the mist-borne solution 2917 is vented into the predefined volume 2917 both from the top and the bottom, thereby providing full coverage of the inserted hand. The air curtain 2920 substantially keeps the mist-borne solution 2917 from escaping the predefined volume 2916.
At the end of a predetermined time interval, or when the sensor no longer detects a hand within the predefined volume 2916, the microcontroller deactivates the piezoelectric transducers 2910, as well as, the fans 2911. The apparatus 2900 then resumes waiting to detect another incursion into the predefined volume 2916 in order to begin the sanitizing cycle again.
In another embodiment, sanitizing is optimized with the use of ultra violet (UV) lights. Referring to
While the invention disclosed herein is capable of delivering into the predefined volume any liquid solution that is capable of being misted, or nebulized, by the piezoelectric transducers, embodiments of the invention are specifically directed to liquid solutions for the sanitizing of hands. The hand sanitizing liquid is preferably a non-alcohol based solution that continues to kill bacteria on hands for up to 4 hours. The sanitizing liquid can be poured directly into the chamber 550; or introduced via a container or bladder coupled with the sanitizer 200 via a proprietary spout that is releasably engaged with the sanitizer 200. The diameter of the spout controls an amount of liquid that flows into the device 200 and the proprietary shape of the spout assures that only the correct solution is introduced into the device 200.
Referring now to
The flowchart and block diagrams in the Figures illustrate the architecture, functionality, and operation of possible implementations of systems, methods, and computer program products according to various embodiments of the present invention. In this regard, each block in the flowchart or block diagrams may represent a module, segment, or portion of instructions, which comprises one or more executable instructions for implementing the specified logical function(s). In some alternative implementations, the functions noted in the blocks may occur out of the order noted in the Figures. For example, two blocks shown in succession may, in fact, be executed substantially concurrently, or the blocks may sometimes be executed in the reverse order, depending upon the functionality involved. It will also be noted that each block of the block diagrams and/or flowchart illustration, and combinations of blocks in the block diagrams and/or flowchart illustration, can be implemented by special purpose hardware-based systems that perform the specified functions or acts or carry out combinations of special purpose hardware and computer instructions.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises” and/or “comprising,” when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, although do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
The description of the present application has been presented for purposes of illustration and description, but is not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the invention. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand various embodiments of the present invention, with various modifications as are suited to the particular use contemplated.
This application is a non-provisional of, and claims priority to, U.S. Provisional Patent Application No. 62/988,255, “Hand Sanitizer,” filed on Mar. 11, 2020, and incorporated by reference as if fully set forth herein.
Filing Document | Filing Date | Country | Kind |
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PCT/US21/22010 | 3/11/2021 | WO |
Number | Date | Country | |
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62988255 | Mar 2020 | US |