The invention relates to a hand tool step drive mechanism, to a pair of crimping pliers provided with such a mechanism as well as to a crimping method which implements such a pair of crimping pliers.
Crimpling pliers serve for assembling two parts together by means of crimping. In particular, said parts are advantageously open metal profiles which are arranged one against the other and are used, notably in certain structures or frameworks assembling plasterboard, in the wall or the ceiling.
Conventionally, the metal profiles used are in the form of a U-shaped section.
They generally have a sheet metal thickness of between 0.5 and 1 mm, such that, during crimping, the user has to pierce between 1 and 2 mm of sheet metal with the punch.
A user may have to do several dozen crimps in a working day such that if the first crimps are easy, the following ones tend to become more and more tiring.
Apart from piercing the metal sheets, stripping (that is to say removing the punch from the crimp) is also a force generator, considering that the stripping force increases when the punch heats up, that is to say after numerous uses.
Among professionals, said forces often result in musculoskeletal problems which contribute to the arduousness of the work.
The objective of the present invention is therefore to propose a step drive mechanism which enables a drive movement that is easier to implement to be obtained, in particular in order to drive a punch into the metal sheets to be crimped.
To this end, the object of the invention is a hand tool step drive mechanism, such as a pair of crimping pliers, intended to be fixed in a hollow body which has a rear end and a front end. The mechanism is characterized in that it includes, with reference to the normal position of use and to the direction of drive:
According to a particular embodiment, the locking ratchet has additionally:
Another object of the invention is a pair of crimpling pliers in order to crimp two parts together, such as metal sheets, including, with reference to the normal position of use and to the direction of drive:
According to other embodiments:
Another object of the invention is also a crimping method for crimping two parts together, such as metal sheets, which includes:
According to a particular embodiment, during step e), the pivotable handle is in an intermediate position between the zero tightening position and the maximum tightening position when the punch is in the contact position with a first of the two parts.
Other characteristics of the invention will be outlined in the detailed description below, provided with reference to the accompanying drawings, in which, respectively:
The step drive mechanism shown in
The following description of the mechanism and of the crimping pliers according to the invention is provided with reference to the normal position of use (that which is shown) and to the direction of drive F1. Thus, for example, a “front” structure, and a “rear” structure respectively, signifies that said structure is situated toward the front, and toward the rear respectively, of the tool when the user holds it in the position of use. As the tool according to the invention is provided in order to generate a drive, this signifies that a rear structure of the tool is situated close to the user, whilst a front structure is situated remote from the user.
The mechanism according to the invention is intended to be mounted in a hollow body 101 (see
The mechanism comprises a rack 2 which is intended to be mounted so as to slide in the hollow body between a starting position Pi and an end position PF.
In a general manner, the rack has:
In the preferred embodiments shown and described below, the rack has:
A lever 5 is intended to be mounted so as to pivot in the hollow body 101 between a maximum tightening position PSM and an initializing position PDEV.
The maximum tightening position PSM signifies that the lever is pivoted to the maximum in order to make the rack advance by a notch, and the initialization position PDEV signifies that the lever is pivoted toward said position in order to reposition the rack in the starting position Pi.
The lever comprises a hollow upper end 5a which receives a torsion spring 6 which bears against said hollow upper end 5a of the lever and bears against a so-called “drive” ratchet 7 which is also intended to be mounted so as to pivot in the hollow body 101, in front of the hollow upper end 5a of the lever in such a manner that a crossbar 7a which is part of the ratchet engages between the teeth 3a of the first toothing 3.
Thus, when the lever is pivoted according to the arrow F2, toward the maximum tightening position PSM, it pushes the ratchet 7 according to the arrow F3 (see
The mechanism also comprises a so-called “locking” ratchet 8 which is intended to be mounted so as to pivot in the hollow body 101 and is provided with a crossbar 8a which engages between the teeth 4a of the second toothing 4, a compression spring 9 being arranged bearing against the locking ratchet 8 and bearing against a stop 2d which is situated on a rear end 2e of the rack 2.
Thus, when the lever is pivoted according to the arrow F2, and when the rack is pushed forward (arrow F1), the crossbar 8a slides along a tooth 4a of the second toothing. As soon as the crossbar 8a passes the end of the tooth, the compression spring 9 forces the crossbar 8a to stop behind the tooth such that the rack is locked in that position.
A function of the torsion spring is to restore the pivotable lever from the maximum tightening position PM toward a zero tightening position PS0, or rest position, situated between the maximum tightening position PM and the initialization position PDEV. The rack is locked when the lever is being returned to said zero tightening position.
The rack is advanced, notch by notch, as a result of successively tightening the pivot.
In the end position PF (for example when the crimp is obtained), the rack has to be freed.
To do this, the user pivots the lever in the direction of the arrow F6 (see
The locking ratchet 8 additionally has:
Said contact surfaces 8b, 8c are arranged in order to bring about the release of the crossbar 8a from the locking ratchet 8 at the same time as the crossbar 7a from the drive ratchet 7 when the pivotable lever 5 is pivoted into the initializing position PDEV (arrow F6). In fact, when the lever is pivoted in the direction of the arrow F6, the hollow upper end 5a of the pivotable lever 5 moves into contact with the surface 8c and makes the locking ratchet 8 pivot in the direction of the arrow F4. The contact surface 8b of the locking ratchet therefore moves into contact with the drive ratchet 7 and makes it pivot in the direction of the arrow F5.
The crossbars of the ratchets are therefore forced to move out of the toothings, thus freeing the rack. The compression spring 9 is therefore released and repositions the rack in the starting position.
Thus, apart from its function of restraining the cross bar 8a, the compression spring also has a dual restoring function:
These pliers include:
The rack has:
A handle 107, acting as a lever, is mounted so as to pivot in the hollow body 101 between a maximum tightening position PSM (shown by the dotted line in
The pivotable handle 107 is mounted in front of the fixed handle 102, that is to say that the handle 107 is situated between the fixed handle and the front end 101b of the hollow body. In other words, in use, a pivoting of the pivotable handle 107 toward the maximum tightening position PSM causes the punch to advance toward the front end 101b of the hollow body 101.
Said arrangement allows the user to apply optimum force since his fingers, moving, are in contact with the pivotable handle 107, whilst his palm, static, receives the fixed handle 102.
The movable handle 107 comprises a hollow upper end 107a which receives a torsion spring 108 which bears against said hollow upper end 107a and bears against a so-called “drive” ratchet 109 which is mounted so as to pivot in the hollow body 101, in front of the hollow upper end 107a, and is provided with a crossbar 109a which engages between the teeth 104a of the first toothing 104.
A so-called “locking” ratchet 110 is also mounted so as to pivot in the hollow body 101 and is provided with a crossbar 110a which engages between the teeth 105a of the second toothing 105. A compression spring 111 is arranged bearing against the locking ratchet 110 and bearing against a stop 103d which is situated on a rear end 103e of the rack 103.
The front end 103c and the rear end 103e of the rack 103 are each provided with at least one guide tab 112-113, each of which is engaged in an oblong slot 114-115 which is arranged at the front and at the rear of the hollow body 101 in such a manner that the rack 103 is slidingly mounted in the hollow body by means of dual guides. In an advantageous manner, the tabs are each connected to two oblong slots which are situated on both sides of the rack, in the hollow body. This improves the quality of the drive and therefore of the crimp as the punch is guided on each side, at the front and at the rear.
Like the conventional crimping pliers, the front end 101b of the hollow body 101 has a crimping hook 120 which is provided with a crimping end 121 which is intended to be positioned in support behind the metal sheets to be crimped.
According to an advantageous embodiment of the invention, the crimp end 121 is situated at a determined spacing D from the front end of the punch 106, which is carried by the front end 103a of the rack 103 in the starting position Pi in such a manner that, in use, the punch comes into contact with a first of the two metal sheets, in a contact position PC, when the handle which is pivotably mounted is in an intermediate tightening position PSI1, PSI2, PSI3 which is between the zero tightening position PS0 and the maximum tightening position PSM.
Said characteristic of the invention allows for much simpler crimping than if the punch were to move into contact with the metal sheet at the end of the travel or at the start of the travel of the pivotable handle.
In effect, the most critical stage of the crimping is the piercing of the metal sheets. Before said piercing, the user only applies a little force in order to bring the punch into contact with the metal sheet. After the piercing, the resistance to the crimping is generated solely by the friction of the punch against the metal sheets. The force necessary during said stage is greater than for bringing the punch into contact with the metal sheets, but is less than the force necessary for piercing.
Even if the use of a step mechanism according to the invention greatly facilitates the crimping, the Applicant has found that in choosing a spacing D such that contact between the punch and the metal sheet is made when the pivotable handle is in an intermediate position between the zero tightening position PS0 and the maximum tightening position PSM, the piercing of the metal sheets is facilitated.
Thus, the invention takes advantage of the fact that the tightening force of the user is maximal when his hand is neither in the maximum extension position (the position of the pivotable handle therefore being the zero tightening position PS0), nor in the maximum tightening position (the position of the pivotable handle therefore being the maximum tightening position PSM).
In a preferred manner, the intermediate tightening position PSI1, PSI2, PSI3, with respect to the zero tightening position PS0, is between 20% and 80% of the maximum tightening position, in a preferred manner between 40% and 60% of the maximum tightening position and in an advantageous manner is 50% of the maximum tightening position.
An intermediate tightening position at X % of the maximum tightening position signifies that the pivotable handle is at an angular spacing from the maximum tightening position which is equal to X % of the angular spacing which separates the maximum tightening position from the zero tightening position.
Tiredness due to repeated crimping is therefore reduced.
It follows that users with less developed physical strength than professionals are easily able to realize rail crimping.
According to another aspect of the invention, the length L1 of the oblong slots 114-115 is chosen so that the guide tabs 112-113 are in abutment with a front end 114a-115a of the oblong slots 114-115 at the end of crimping.
This will ensure that the punch will not be able to continue its travel, at the risk of destroying the crimp. It also allows the user to carry out consecutive crimps with the pivotable handle until the guide tabs 112-113 abut against the front end 114a-115a of the oblong slots without fear of damaging the crimp.
When the crimping is completed, the user only has to pivot the pivotable handle toward the stripping position (see
To this end, the locking ratchet 110 additionally has:
In said position, the compression spring 9 is released and automatically repositions the rack in the starting position Pi.
The user does therefore not have to supply any force during stripping, contrary to conventional pliers which require the user to move the handles apart in order to remove the punch from the crimp.
The compression spring 9 is therefore chosen in order to provide sufficient rigidity in order to remove the punch from the crimp (stripping).
The torsion spring 6, 108 is chosen in order to provide sufficient rigidity in order, after a crimp, to allow for the return of the pivotable handle toward the zero tightening position PS0. As an alternative to this, if an interior volume of the hollow body is not sufficient to allow for the use of a sufficiently rigid torsion spring 6, 108, a third spring may be added between the pivotable handle and the fixed handle in order to restore the mobile handle toward the zero tightening position PS0.
Using the crimpling pliers according to the invention, the crimping method includes:
Subsequently, the method includes a stripping stage which consists in pivoting the pivotable handle toward the stripping position so as to free the crossbars of the ratchets from the toothings of the rack, thus releasing the compression spring which automatically repositions the rack in the starting position Pi.
In a preferred manner, during stage e), the pivotable handle is in an intermediate position PSI1, PSI2, PSI3 between the zero tightening position PS0 and the maximum tightening position PSM when the punch is in the contact position PC with a first of the two metal sheets.
Number | Date | Country | Kind |
---|---|---|---|
13 60235 | Oct 2013 | FR | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/IB2014/065505 | 10/21/2014 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2015/059635 | 4/30/2015 | WO | A |
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9315482 | Jan 1994 | DE |
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0 745 443 | Dec 1996 | EP |
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WO 2007073289 | Jun 2007 | WO |
Number | Date | Country | |
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20160279765 A1 | Sep 2016 | US |