Patent Application
20080078273
The drawings described herein are for illustration purposes only and are not intended to limit the scope of the present disclosure in any way.
Corresponding reference numerals indicate corresponding parts throughout the several views of the drawings.
The following description is merely exemplary in nature and is not intended to limit the present disclosure, application, or uses. It should be understood that throughout the drawings, corresponding reference numerals indicate like or corresponding parts and features. While reference to the subject invention is made herein in the context of a crimping hand tool, it should be understood and appreciated that the features and attributes described in the present disclosure may be employed in any of a variety of hand tools and are not limited to the device illustrated and described herein.
Referring to
The work portion 12 includes a pair of jaws 16 cooperatively defining a crimp ring holding space 18 therebetween. The jaws 16 are pivotably connected at the pivot points 20. The crimp ring holding space 18 can be enlarged as the jaws 16 move away from each other, so as to receive a crimp ring (not shown) therein. As the jaws 16 are moved toward each other, the jaws 16 create a crimp on the crimp ring so as to secure a fitting (not shown) to a tube (not shown).
The jaws 16 are connected to a linking member 22. The linking member 22 is provided with a pair of stubs (not shown) embedded in the handle 14. The handle 14 is attached to the work portion 12 at the stubs. One manner of attaching the handle 14 to the work portion 12 is by injection molding the handle 14 around the stubs.
Optionally, an adjustable lock screw 23 may be mounted to the jaws 16 for tool calibration as shown in
Referring to
The elongated members 24 comprise a generally I-shaped cross-section (see
Each head portion 26 is provided with a stop 27 extending inwardly of the hand tool toward the other stop 27. The stops 27 limit the movement of the elongated members 24 toward one another. In addition, the stops 27 contribute to the tactile response and “feel” of the hand tool to the user/operator. As shown, the stops 27 are generally triangular in shape; however, the size and shape of the stops 27 may be varied as desired to produce a different feel for the hand tool 10. For example, varying the size and/or shape of the stops 27 may increase or decrease their resiliency and change the way in which the applied forces to the hand tool are opposed. As such the tactile response experienced by the user/operator can be varied.
The gripping portions 28 are contoured to comfortably conform to the hand and grip of a user/operator of the hand tool. When the user grips the gripping portions 28, a significant area of the user's palms are in contact with the second surfaces 38 of the gripping portions 28. Therefore, the second surfaces 38 function as primary user interfaces and receive a force applied by the user so that the work portion 12 can create a crimp on the crimp ring. It should be understood and appreciated that the work portion 12 of the hand tool can perform different work on the workpiece that interfaces with the work portion 12, depending on the types of the hand tools. For example, the work performed on the workpiece can be cutting, bending, drilling, punching, and forging, depending on the types of the hand tools.
The second surfaces 38 have curvatures in three dimensions (e.g., the surfaces are curved in the X-Y, X-Z, and Y-Z planes). Preferably, the second surfaces 38 are formed from a plurality of constant radii R1, R2, and R3. R1, R2 and R3 may be equal or different. With the constant radius configuration, the reaction force to the force applied to the handle by the user/operator is more evenly and comfortably distributed to the hands of the user/operator, and any pressure concentration points on the gripping portions 28 of the handle 14 are reduced or eliminated. As such, discomfort, pain and fatigue to the user/operator are likewise reduced or eliminated.
The first surface 36 of the gripping portion 28 is provided with a plurality of evenly spaced ridges 42 extending along the gripping portion 28. Recesses 44 are formed between the ridges 42. The recesses 44 and the ridges 42 combine to form finger registration locations to enable the proper and comfortable positioning of the user/operator's fingers while using the hand tool. When an user/operator's fingers are in the registration locations, the elongated recess 40 further provides additional space where the user/operator's finger tips may extend, if necessary. Consequently, the user/operator's hands and fingers are more properly and comfortably positioned and supported around the gripping portions 28. Moreover, with the described construction, the force applied by the user/operator can be more comfortably applied to the hand tool. Undesirable pressure concentration points and user/operator fatigue, therefore, may be reduced or eliminated.
The handle is preferably made of lightweight, durable polycarbonate material, such as a 30% glass-filled polycarbonate. As a result, the handle may be more than 20% lighter than a handle of a traditional hand tool. In addition, the design of the handle enables the amount of material necessary to manufacture the handle to be reduced. Such a reduction reduces the raw material cost associated with the manufacture of the hand tool.
With the construction of the hand tool described in the present disclosure, the hand tool is light weight, but yet has increased mechanical strength and efficiency. Moreover, the constant-radius contour of the handle in three dimensions, coupled with the finger registration locations, enable the user/operator to comfortably and efficiently use the hand tool.
It should be noted that the handle described in the present disclosure may be used in a variety of hand tools besides the specific crimping tool shown. Moreover, while the handle has been described to have a pair of gripping portions, it is within the scope of the present disclosure that the handle may have only one gripping portion and be operable by one hand. Accordingly, the description of the present disclosure is merely exemplary in nature and, thus, variations that do not depart from the gist of the present disclosure are intended to be within the scope of the present disclosure. Such variations are not to be regarded as a departure from the spirit and scope of the present disclosure.
This present application claims priority of provisional application Ser. No. 60/848,858, titled “Hand Tools and Handles Therefor” filed on Oct. 2, 2006, the contents of which are incorporated by reference herein in its entirety.
| Number | Date | Country | |
|---|---|---|---|
| 60848858 | Oct 2006 | US |
