Handle and exhaust duct coupling assemblies for floor care machines

Information

  • Patent Grant
  • 6442793
  • Patent Number
    6,442,793
  • Date Filed
    Friday, September 29, 2000
    24 years ago
  • Date Issued
    Tuesday, September 3, 2002
    22 years ago
Abstract
Handle and exhaust duct coupling assemblies for floor care machines are disclosed. In one embodiment, an exhaust duct coupling assembly includes a first duct having an outer surface with an external thread disposed thereon and a locking tab projecting outwardly therefrom. A second duct is slideably engaged into the first duct, and a flexible seal is disposed about the second duct proximate an end of the first duct. A collar having a hole therethrough is disposed about the second duct and threadedly engaged with the end of the first duct. The collar presses the seal into an approximately sealing engagement against the second duct and the end of the first duct. The collar includes a locking surface frictionally engaged with the locking tab and inhibiting a disengaging movement of the collar. Alternately, the locking surface of the duct coupling assembly may be an annular surface disposed on an inner surface of the collar, or may be disposed on an end surface of the collar. In yet another embodiment, a handle coupling assembly includes a receiving member having an outer surface with an external thread disposed thereon and a plurality of bendable members projecting outwardly therefrom and at least partially surrounding a receiving space. A handle tube is disposed within the receiving space. A collar is disposed about the handle tube and threadedly engaged with the external thread. The collar bends the plurality of bendable members into engagement against the handle tube, thereby securing the handle tube into position.
Description




TECHNICAL FIELD




The present invention relates to handle and exhaust duct coupling assemblies for floor care machines, such as vacuums, extractors, steam cleaners, and the like.




BACKGROUND OF THE INVENTION




Many contemporary floor care machines are equipped with vacuum motors or other suction-generating apparatus for drawing particulates, fluids, or other materials from a floor surface and propelling such materials into a storage receptacle. Such floor care machines include upright and canister vacuums, extractors, steam cleaners, carpet shampooers, and other similar devices.





FIG. 1

is a side elevational, partially-exploded view of a floor care machine


20


(e.g. an upright vacuum) in accordance with the prior art. As is well known, the floor care machine


20


includes a head assembly


40


that engages a floor surface


22


, and a dirt receptacle


26


for receiving and storing particulates. The head assembly


40


includes a vacuum unit


42


(not shown) that generates suction at the floor surface


22


. An exhaust duct


28


extends upwardly from the head assembly


40


. The exhaust duct


28


has a lower end


44


that is coupled to the vacuum unit


42


of the head assembly


40


, and an upper end


46


that is coupled to a mid-handle connector


48


by a coupling assembly


50


. The mid-handle connector


48


includes an exhaust outlet


29


that extends partially into the dirt receptacle


26


. A handle support


30


is rigidly coupled to the mid-handle connector


48


by one or more fasteners


52


(e.g. screws, bolt, rivets, etc.). A handle grip


32


is attached to an upper end of the handle support


30


.




In use, an operator grasps the handle grip


32


and actuates a control switch to transmit power to the vacuum unit


42


. As will be understood by persons of ordinary skill in the art, the vacuum unit


42


creates suction within the suction compartment


60


, drawing a particulate-laden airstream from the floor surface


12


through the intake aperture


64


. The vacuum unit


42


propels the particulate-laden airstream through the head assembly


40


, through the exhaust duct


28


, through the mid-handle connector


48


, and into the dirt receptacle


26


, where the particulates may be filtered from the particulate-laden airstream and stored for later disposal. Floor care machines of the type shown in

FIG. 1

are disclosed, for example, in U.S. Pat. No. 5,367,741 issued to Hampton et al, U.S. Pat. No. 5,230,121 issued to Blackman, U.S. Pat. No. 5,222,276 issued to Glenn, and U.S. Pat. No. 5,774,930 issued to Sommer et al.





FIG. 2

is an enlarged cross-sectional, assembled view of a coupling assembly


50


of the floor care machine


10


of FIG.


1


. The coupling assembly


50


includes a collar


54


having an internal thread


56


and a partiallyconical sealing surface


58


. A corresponding external thread


60


is disposed on the mid-handle connector


48


. An “O”-ring seal


62


is positioned on the upper end


46


of the exhaust duct


28


between the collar


54


and the mid-handle connector


48


. As the collar


54


is threadedly tightened onto the mid-handle connector


48


, the sealing surface


58


presses the seal


62


into sealing engagement with the exhaust duct


28


and the mid-handle connector


48


. Coupling assemblies


50


as shown in

FIG. 2

are used, for example, in upright vacuum machines of the type generally disclosed, for example, in U.S. Pat. No. 6,033,451 issued to Fish et al.




Although desirable results have been achieved using such floor care machines, it may be desirable to further optimize the performance of these devices. For example, during use, the coupling assembly


50


is subjected to vibrational forces, torsional forces applied by the operator during pushing and pulling of the handle grip


32


, and other loosening forces. After extended periods of use, the coupling assembly


50


may become loosened. As part of the maintenance of the machine, the operator may wish to check the collar


54


to prevent leakage from the exhaust duct


28


. It may be advantageous, however, to reduce the operator's maintenance responsibilities.




SUMMARY OF THE INVENTION




The present invention is directed to handle and exhaust duct coupling assemblies for floor care machines, such as vacuums, extractors, steam cleaners, and the like. In one aspect, an exhaust duct coupling assembly includes a first duct having an outer surface with an external thread disposed thereon and a locking tab projecting outwardly therefrom. A second duct is slideably engaged into the first duct, and a flexible seal is disposed about the second duct proximate an end of the first duct. A collar having a hole therethrough is disposed about the second duct and threadedly engaged with the end of the first duct. The collar presses the seal into an approximately sealing engagement against the second duct and the end of the first duct. The collar includes a locking surface frictionally engaged with the locking tab and inhibiting a disengaging movement of the collar.




Alternately, the locking surface of the duct coupling assembly may be an annular surface disposed on an inner surface of the collar, or may be disposed on an end surface of the collar. In another aspect, the collar may include a second locking surface engaged with the locking tab.




In yet another aspect, a handle coupling assembly includes a receiving member having an outer surface with an external thread disposed thereon and a plurality of bendable members projecting outwardly therefrom and at least partially surrounding a receiving space. A handle tube is disposed within the receiving space. A collar is disposed about the handle tube and threadedly engaged with the external thread. The collar bends the plurality of bendable members into engagement against the handle tube, thereby securing the handle tube into position.




Alternately, at least some of the bendable members include a retaining ridge projecting inwardly toward the receiving space, and the handle tube has a retaining groove circumferentially disposed therein, the retaining ridges projecting into the retaining groove. In a further aspect, the receiving member includes a locking tab projecting outwardly from the outer surface, and the collar includes a locking surface frictionally engaged with the locking tab and inhibiting a disengaging movement of the collar.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a side elevational, partially-exploded view of a floor care machine in accordance with the prior art.





FIG. 2

is an enlarged cross-sectional view of a coupling assembly of the floor care machine of FIG.


1


.





FIG. 3

is a side elevational view of a floor care apparatus in accordance with an embodiment of the invention.





FIG. 4

is an exploded isometric view of an upper portion of the floor care apparatus of FIG.


3


.





FIG. 5

is an exploded isometric view of a lower portion of the floor care apparatus of FIG.


3


.





FIG. 6

is an isometric exploded view of an exhaust duct coupling assembly of the floor care apparatus of FIG.


3


.





FIG. 7

is an enlarged cross-sectional, assembled view of the exhaust duct coupling assembly of FIG.


6


.





FIG. 8

is a top plan view of an exhaust collar in accordance with an alternate embodiment of the invention.





FIG. 9

is an isometric exploded view of a handle coupling assembly of the floor care apparatus of FIG.


3


.





FIG. 10

is an enlarged cross-sectional, assembled view of the handle coupling assembly of FIG.


9


.





FIG. 11

is an enlarged cross-sectional, assembled view of a handle coupling assembly in accordance with an alternate embodiment of the invention.











DETAILED DESCRIPTION OF THE INVENTION




The present invention is generally directed to handle and exhaust duct coupling assemblies for floor care machines. Many specific details of certain embodiments of the invention are set forth in the following description and in

FIGS. 3-11

to provide a thorough understanding of such embodiments. One skilled in the art will understand, however, that the present invention may have additional embodiments, or that the present invention may be practiced without several of the details described in the following description.





FIG. 3

is a side elevational view of a floor care device


100


in accordance with an embodiment of the invention. In this embodiment, the floor care device


100


is an upright vacuum cleaner. The floor care device


100


includes a vacuum head


200


having an intake aperture


210


positioned close to a floor surface


220


. A handle support


300


is pivotably coupled to the vacuum head


200


and extends upwardly from the vacuum head


200


to the handle assembly


320


, enabling an operator to move the vacuum head


200


along the floor surface


220


.





FIG. 4

is an exploded isometric view of an upper portion of the floor care device


100


of FIG.


3


. As shown in

FIG. 4

, the handle support


300


includes an exhaust duct


310


, a mid-handle connector


308


, and a handle tube


306


. The exhaust duct


310


is coupled to the mid-handle connector


308


by an exhaust duct coupling assembly


500


. The mid-handle connector


308


receives a particulate-laden airflow exiting from the exhaust duct


310


and directs the airflow into an outer bag


315


. The handle tube


306


is also coupled to the midhandle connector


308


by a handle coupling assembly


600


. Novel aspects of the exhaust duct coupling assembly


500


and the handle coupling assembly


600


are described more fully below.




As shown in

FIGS. 3 and 4

, a secondary handle


312


may be attached to the mid-handle connector


308


. The secondary handle


312


may be moveable between an extended position (see

FIG. 3

) and a folded position (not shown) adjacent the handle tube


306


. As best shown in

FIG. 3

, a power cord


328


is attached to the handle assembly


320


, and a control cord


329


extends between the handle assembly


320


and the vacuum head


200


. A control switch


321


is disposed in the handle assembly


320


. The control switch


321


is operatively coupled to the power cord


328


and to the control cord


329


to permit the operator to control the supply of power to the vacuum head


200


.





FIG. 5

is an exploded isometric view of a lower portion of the floor care device


100


of FIG.


3


. As shown in

FIG. 5

, the vacuum head


200


includes an upper housing


202


and a bottom plate


204


. An airflow propulsion device


400


is disposed within the vacuum head


200


between the upper housing


202


and the bottom plate


204


. The airflow propulsion device


400


includes a motor


402


operatively coupled to the control cord


329


and having a drive shaft


404


that engages a belt


405


coupled between a first end


404


A of the drive shaft


404


and a rotatable roller brush


450


. As the motor


402


turns, the drive shaft


404


drives the roller brush


450


via the belt


405


.




The airflow propulsion device


400


also includes a fan


406


coupled to a second end


404


B of the drive shaft


404


and disposed within a fan housing


410


. The fan housing


410


includes first and second halves


412


,


414


held together by fasteners


413


. A coupling portion


416


of the fan housing


410


is connected to the exhaust duct


310


of the handle support


300


(FIG.


4


). The airflow propulsion device


400


further includes a suction duct


420


having a suction inlet


422


in fluid communication with the intake aperture


210


, and a suction outlet


424


coupled to a central intake


418


of the fan housing


410


.




In operation, an operator actuates the control switch


321


to transmit power supplied by the power cord


328


through the control cord


329


to the vacuum head


200


. As will be understood by persons of ordinary skill in the art, the airflow propulsion device


400


creates suction at the intake aperture


210


, drawing a particulate-laden airstream from the floor surface


220


through the intake aperture


210


and into the vacuum head


200


. The airflow propulsion device


400


propels the particulate-laden airstream through the exhaust duct


310


of the handle support


300


, through the mid-handle connector


308


, and into the outer bag


315


, where the particulates may be filtered from the particulate-laden airstream and stored for later disposal.





FIG. 6

is an isometric exploded view of the exhaust duct coupling assembly


500


of the floor care apparatus


100


of FIG.


3


. The exhaust duct coupling assembly


500


includes an exhaust collar


502


having an internal thread


504


. A first locking seat (or surface)


506


is horizontally positioned adjacent the internal thread


504


proximate one end of the exhaust collar


502


, and a sealing seat


507


is positioned proximate another end of the exhaust collar


502


. A second locking seat


509


is disposed adjacent to the first locking seat


506


. In this embodiment, the second locking seat


509


is perpendicular with the first locking seat


506


. The mid-handle connector


308


includes an external thread


508


and a locking tab


510


projecting laterally outwardly from the mid-handle connector


308


proximate the external thread


508


. The locking tab


510


includes a first locking face


511


and a second locking face


513


(FIG.


7


). A compressible, elastomeric seal


512


(e.g. an “O” ring) is disposed between the exhaust collar


502


and the mid-handle connector


308


.





FIG. 7

is an enlarged cross-sectional, assembled view of the exhaust duct coupling assembly


500


of FIG.


6


. During assembly, the internal thread


504


of the exhaust collar


502


is threadedly engaged onto the external thread


508


of the mid-handle connector


308


. As the exhaust collar


502


is threaded onto the mid-handle connector


308


, the sealing seat


507


compresses the seal


512


into engagement with the mid-handle connector


308


and with the exhaust duct


310


. The seal


512


deforms and squeezes radially inwardly against the exhaust duct


310


, thereby forming an airtight seal about the exhaust duct


310


and holding the exhaust duct


310


in a fixed, non-sliding position relative to the mid-handle connector


308


. As the exhaust collar


502


continues to be threadedly tightened onto the mid-handle connector


308


, the first and second locking seats


506


,


509


are moved upwardly until they engage against the first and second locking faces


511


,


513


of the locking tab


510


. The first and second locking faces


511


,


513


frictionally engage the first and second locking seats


506


,


509


, respectively, inhibiting rotational movement of the exhaust collar


502


.




As shown in

FIG. 6

, the exhaust duct


310


may also include an indexing slot


514


that may be engaged with an indexing tab


516


(

FIG. 7

) that projects inwardly from the mid-handle connector


308


. As the end of the exhaust duct


310


is slid into the mid-handle connector


308


, the indexing tab


516


may slide into the indexing slot


514


, preventing the exhaust duct


310


from rotating with respect to the mid-handle connector


308


. In alternate embodiments, the indexing slot


514


and the indexing tab


516


may be eliminated.




The exhaust duct coupling assembly


500


advantageously provides an airtight connection, preventing leakage of the particulate-laden airstream. Because the exhaust collar


502


squeezes the seal


512


into tight engagement with the exhaust duct


310


, the exhaust duct


310


is held firmly in position in an airtight arrangement. Furthermore, the frictional engagement of the first and second locking faces


511


,


513


with the first and second locking seats


506


,


509


advantageously prevents the exhaust collar


502


from becoming accidentally loosened by vibration from the airflow propulsion device


400


, torque from the operator pushing or pulling the handle assembly


320


, or other loosening forces. Thus, the possibility of leakage occurring from the connection between the exhaust duct


310


and the mid-handle connector


308


is reduced. The maintenance requirements on the operator to regularly check and tighten the exhaust collar


502


are also reduced or eliminated.




Although the exhaust duct coupling assembly


500


is described and shown as being used to couple the exhaust duct


310


with the mid-handle connector


308


, it should be understood that the coupling assembly


500


can also be used to couple the lower end of the exhaust duct


310


with the vacuum head


200


. For example, as shown in

FIGS. 4 and 5

, a second exhaust duct coupling assembly


5601


may include a second exhaust collar


503


and a seal


513


threadedly engaged onto the coupling portion


416


of the fan housing


410


, sealing the lower end of the exhaust duct


310


with the airflow propulsion device


400


. A second locking tab


411


disposed on the fan housing


410


may engage a locking seat on the second exhaust collar


503


, securing the second exhaust collar


503


into frictional engagement with the fan housing


410


. Thus, the above-described advantages of exhaust duct coupling assemblies can be achieved at either end of the exhaust duct


310


.





FIG. 8

is a top plan view of an exhaust collar


552


in accordance with an alternate embodiment of the invention. In this embodiment, the exhaust collar


552


includes a plurality of locking bumps (or ridges)


554


disposed about an internal peripheral edge


556


proximate the locking seat


506


. The locking bumps


554


, also shown in

FIGS. 6 and 7

, are sized to partially interfere with the locking tab


510


when the exhaust collar


552


is being threadedly engaged onto the mid-handle connector


308


. As the exhaust collar


552


is being tightened onto the mid-handle connector


308


, the locking bumps


554


may slide across the locking tab


510


. When the exhaust collar


552


becomes securely tightened onto the midhandle connector


308


, the locking bumps


554


are distributed such that the locking tab


510


may be positioned proximate one of the locking bumps


554


. The locking bumps


554


may advantageously inhibit the exhaust collar


552


from being accidentally unthreaded from the mid-handle connector


502


, such as may be caused by vibration or other loosening forces.




It should be understood that in alternate embodiments, the locking seat and the locking face need not be planar, as shown in

FIGS. 6 and 7

. Alternately, for embodiments having two (or more) locking seats, the locking seats (and corresponding locking faces) need not be perpendicular to each other, but rather, may be oriented at other non-orthogonal angles as desired. Furthermore, the exhaust collar


502


may have only a single locking seat, and the locking tab


510


may have only a single locking face. For example, in one alternate embodiment, an annular end portion


560


of the exhaust collar


502


may be removed by cutting along a parting plane


562


, as shown in FIG.


7


. With the annular end portion


560


removed, a single locking seat


506


would be formed on an end surface of the exhaust collar


502


.





FIG. 9

is an isometric exploded view of a handle coupling assembly


600


of the floor care apparatus


100


of FIG.


3


. The handle coupling coupling assembly


600


includes a handle collar


602


having an internal thread


604


. The mid-handle connector


308


includes an engagement end


610


having a plurality of bendable members


612


projecting upwardly and partially surrounding a receiving space


613


therebetween. An external thread


614


is discontinuously disposed about the plurality of bendable members


612


. A handle locking tab


616


projects laterally outwardly from the mid-handle connector


308


proximate the external thread


614


.





FIG. 10

is an enlarged cross-sectional, assembled view of the handle coupling assembly


600


of FIG.


9


. As shown in

FIG. 10

, the handle locking tab


616


includes first and second locking faces


615


,


617


. Similar to the duct coupling assembly


500


described above, the handle collar


602


includes first and second locking seats


618


,


619


formed on an inner surface of the handle collar


602


. The first and second locking seats


618


,


619


frictionally engage the first and second locking faces


615


,


617


, respectively.




During assembly, the handle tube


306


is slideably engaged through the handle collar


602


and into the receiving space


613


. As the handle collar


602


is threadedly engaged onto the engagement end


610


, the handle collar


602


presses the bendable members


612


tightly against the handle tube


306


, bending the plurality of bendable members


612


into engagement against the handle tube


306


and clamping the handle tube


306


into a fixed position. The handle collar


602


continues to be threaded onto the engagement end


610


until the first and second locking seats


618


,


619


of the handle collar


602


engage against the first and second locking faces


615


,


617


of the handle locking tab


616


. The frictional engagement of the handle locking tab


616


against the locking seats


618


,


619


inhibits the handle collar


602


from unintentionally unthreading from the engagement end


610


.




As shown in

FIGS. 9 and 10

, a retaining groove


620


may be disposed around the circumference of the handle tube


306


. Similarly, each of the bendable members


612


may include a retaining ridge


622


(

FIG. 10

) projecting inwardly toward the receiving space


613


. During assembly, as the bendable members


612


are pressed into tight contact against the handle tube


306


, the retaining ridges


622


may engage into the retaining groove


620


, further locking the handle tube


306


into a fixed, non-sliding position relative to the mid-handle connector


308


. Alternately, the retaining groove


620


and the retaining ridges


622


may be eliminated.




Referring again to

FIG. 10

, in an alternate embodiment, the handle collar


602


may further include one or more retaining members


623


that project outwardly from the second locking seat


619


. Analogous to the locking bumps


554


described above, the retaining members


623


partially interfere with the second locking face


617


of the handle locking tab


616


. During the final portion of the tightening as the handle collar


602


is threaded onto the mid-handle connector


308


, the retaining members


623


slide across the handle locking tab


616


. In a structure analogous that shown in

FIGS. 6 through 8

and described above with respect to the exhaust duct coupling assembly


500


, the retaining members


623


may be distributed on the second locking seat


619


such that at least one of the retaining members


623


may be proximate the handle locking tab


616


when the handle collar


602


is tightened onto the engagement end


610


. The retaining members


623


may then interfere with the handle locking member


616


, thereby inhibiting the handle collar


602


from accidentally becoming disengaged from (i.e. unthreaded from) the mid-handle connector


308


.




As described above with respect to the collar


502


of

FIGS. 6 and 7

, it should be understood that the handle collar


602


may have a variety of alternate embodiments. For example, as shown in

FIG. 6

with respect to collar


502


, the handle collar


602


may have only a single locking seat (e.g. first locking seat


618


) that engages with the handle locking tab


616


. Alternately, the retaining members


623


may be disposed on the first locking seat


618


, or on both the first and second locking seats


618


,


619


. Thus, the foregoing teachings of various embodiments that were shown and described above with respect to the collar


502


may also be applied to alternate embodiments of the handle collar


602


.





FIG. 11

is an enlarged cross-sectional, assembled view of a handle coupling assembly


650


in accordance with an alternate embodiment of the invention. In this embodiment, the handle collar


602


includes an end surface


658


that frictionally engages a first locking face


655


of the handle locking tab


616


. The handle coupling assembly


650


thereby provides the desired function of inhibiting decoupling of the handle collar


602


from the mid-handle connector


308


using a single locking interface.




In yet another embodiment, a plurality of locking bumps


654


may be disposed on the end surface


658


, as shown in FIG.


11


. In

FIG. 11

, the locking bumps


654


are partially-spherical (e.g. hemi-spherical) bumps. Like the retaining members


623


shown in

FIG. 10

, the locking bumps


654


may be distributed over the end surface


658


(similar to the locking bumps


554


shown in FIG.


8


). The locking bumps


654


may partially interfere with the handle locking tab


616


, thereby further inhibiting rotational movement of the handle collar


602


with respect to the mid-handle connector


308


.




The handle coupling assemblies described above advantageously provide an easily assembled, easily disassembled, simple, cost-effective means of connecting the handle tube with the mid-handle connector. Another desirable feature is that the handle tube


306


may be slid into the receiving space


613


a variable distance, especially for embodiments in which the retaining groove


620


and retaining ridges


622


are eliminated. Thus, the height of the handle assembly


320


may be adjusted as desired by the operator. Furthermore, because the handle locking tab


616


frictionally engages one or more locking seats (or the end surface


658


) of the handle collar


602


, the handle collar


602


may be prevented from becoming unintentionally disengaged from the engagement end


610


due to vibration or other loosening forces.




The detailed descriptions of the above embodiments are not exhaustive descriptions of all embodiments contemplated by the inventors to be within the scope of the invention. Indeed, persons skilled in the art will recognize that certain elements of the above-described embodiments may variously be combined or eliminated to create further embodiments, and such further embodiments fall within the scope and teachings of the invention. It will also be apparent to those of ordinary skill in the art that the above-described embodiments may be combined in whole or in part to create additional embodiments within the scope and teachings of the invention.




Thus, although specific embodiments of, and examples for, the invention are described herein for illustrative purposes, various equivalent modifications are possible within the scope of the invention, as those skilled in the relevant art will recognize. The teachings provided herein can be applied to other handle and exhaust duct coupling assemblies for floor care machines, and not just to the embodiments described above and shown in the accompanying figures. Accordingly, the scope of the invention should be determined from the following claims.



Claims
  • 1. A duct coupling assembly for a floor care machine, comprising:a first duct having a first passage and a first engagement end including an outer surface having an external thread disposed thereon and a locking tab projecting outwardly from the outer surface; a second duct having a second engagement end slideably engaged into the first passage and including a second passage in fluid communication with the first passage; a flexible seal disposed about the second duct and being positioned proximate the first engagement end of the first duct; and a collar having a hole therethrough, the second duct projecting through the hole, the collar at least partially surrounding the seal and the first engagement end of the first duct, the collar including an internal thread threadedly engaged with the external thread, and a sealing surface proximate the internal thread and at least partially engaged against the seal and pressing the seal into an approximately sealing engagement against the second duct and the first engagement end of the first duct, the collar further including a locking surface frictionally engaged with the locking tab and inhibiting a disengaging movement of the collar.
  • 2. The coupling assembly of claim 1 wherein the locking surface comprises an annular surface disposed on an internal surface therefor.
  • 3. The coupling assembly of claim 1 wherein the locking surface comprises an annular surface disposed on an internal surface proximate the internal thread opposite from the sealing surface, the locking tab being at least partially engaged within the hole.
  • 4. The coupling assembly of claim 1 wherein the locking surface comprises an annular surface disposed on an end surface of the collar.
  • 5. The coupling assembly of claim 1 wherein the locking surface comprises a first locking surface, the collar further comprising a second locking surface frictionally engaged with the locking tab.
  • 6. The coupling assembly of claim 5 wherein the second locking surface is adjacent the first locking surface.
  • 7. The coupling assembly of claim 5 wherein the second locking surface is approximately perpendicular to the first locking surface.
  • 8. The coupling assembly of claim 1 wherein the collar includes at least one locking bump disposed on the locking surface proximate the locking tab and inhibiting a disengaging movement of the collar.
  • 9. The coupling assembly of claim 1 wherein the second duct includes an indexing slot longitudinally disposed in the second engagement end and the first duct includes an indexing tab projecting into the indexing slot.
  • 10. A handle coupling assembly for a floor care machine, comprising:a receiving member having an outer surface with an external thread disposed thereon and a plurality of bendable members projecting outwardly therefrom and at least partially surrounding a receiving space, and wherein at least some of the plurality of bendable members include a retaining ridge projecting toward the receiving space; a handle tube having an engagement end disposed within the receiving space and a retaining groove circumferentially disposed therein, the retaining ridges projecting into the retaining groove; and a collar having a hole therethrough, the handle tube projecting through the hole, the collar at least partially surrounding the plurality of bendable members, the collar having an internal surface including an internal thread threadedly engaged with the external thread and bending the plurality of bendable members into engagement against the engagement end of the handle tube.
  • 11. The handle coupling assembly according to claim 10 wherein the receiving member includes a locking tab projecting outwardly from the outer surface, and the collar includes a locking surface frictionally engaged with the locking tab and inhibiting a disengaging movement of the collar.
  • 12. The handle coupling assembly of claim 11 wherein the locking surface comprises an annular surface disposed on an end surface of the collar.
  • 13. The handle coupling assembly of claim 11 wherein the locking surface comprises a first locking surface, the collar further comprising a second locking surface frictionally engaged with the locking tab.
  • 14. The handle coupling assembly of claim 13 wherein the second locking surface is adjacent the first locking surface.
  • 15. The handle coupling assembly of claim 11 wherein the collar includes at least one locking bump disposed on the locking surface proximate the locking tab and inhibiting a disengaging movement of the collar.
  • 16. A floor care machine, comprising:a head assembly having an airflow propulsion device including a motor having a drive shaft, a fan operatively coupled to the drive shaft, and a fan housing disposed about the fan; a handle assembly including a mid-handle duct having a first passage and a first engagement end including an outer surface having an external thread disposed thereon and a locking tab projecting outwardly from the outer surface; an exhaust duct coupled to the fan housing and having a second engagement end slideably engaged into the first passage and including a second passage in fluid communication with the first passage; a flexible seal disposed about the exhaust duct and being positioned proximate the first engagement end of the mid-handle duct; and a collar having a hole therethrough, the exhaust duct projecting through the hole, the collar at least partially surrounding the seal and the first engagement end of the mid-handle duct, the collar including an internal thread threadedly engaged with the external thread, and a sealing surface proximate the internal thread and at least partially engaged against the seal and pressing the seal into an approximately sealing engagement against the exhaust duct and the first engagement end of the mid-handle duct, the collar further including a locking surface frictionally engaged with the locking tab and inhibiting a disengaging movement of the collar.
  • 17. The floor care machine of claim 16 wherein the locking surface comprises an annular surface disposed on an internal surface therefor.
  • 18. The floor care machine of claim 16 wherein the locking surface comprises an annular surface disposed on an end surface of the collar.
  • 19. The floor care machine of claim 16 wherein the collar includes at least one locking bump disposed on the locking surface proximate the locking tab and inhibiting a disengaging movement of the collar.
  • 20. The floor care machine of claim 16 wherein the exhaust duct includes an indexing slot longitudinally disposed in the second engagement end and the mid-handle duct includes an indexing tab projecting into the indexing slot.
  • 21. A floor care machine, comprising:a head assembly having an airflow propulsion device including a motor having a drive shaft, a fan operatively coupled to the drive shaft, and a fan housing disposed about the fan; a handle assembly including an exhaust duct coupled to the fan housing and to a mid-handle member, the mid-handle member having an outer surface with an external thread disposed thereon and a plurality of bendable members projecting outwardly therefrom and at least partially surrounding a receiving space, and wherein at least some of the plurality of bendable members include a retaining ridge projecting toward the receiving space; a handle tube having an engagement end disposed within the receiving space and a retaining groove circumferentially disposed therein, the retaining ridges projecting into the retaining groove; and a collar having a hole therethrough, the handle tube projecting through the hole, the collar at least partially surrounding the plurality of bendable members, the collar having an internal surface including an internal thread threadedly engaged with the external thread and bending the plurality of bendable members into engagement against the engagement end of the handle tube.
  • 22. The floor care machine according to claim 21 wherein the midhandle member includes a locking tab projecting outwardly from the outer surface, and the collar includes a locking surface frictionally engaged with the locking tab and inhibiting a disengaging movement of the collar.
  • 23. The floor care machine according to claim 22 wherein the locking surface comprises an annular surface disposed on an end surface of the collar.
  • 24. The floor care machine according to claim 22 wherein the collar includes at least one locking bump disposed on the locking surface proximate the locking tab and inhibiting a disengaging movement of the collar.
  • 25. A duct coupling assembly for a floor care machine, comprising:a first duct having an outer surface with an external thread disposed thereon and a locking tab projecting outwardly therefrom; a second duct slideably engaged into an end of the first duct; a flexible seal disposed about the second duct proximate the end of the first duct; and a collar disposed about the second duct and threadedly engaged with the end of the first duct, the collar pressing the seal into an approximately sealing engagement against the second duct and the end of the first duct, and the collar including a locking surface frictionally engaged with the locking tab and inhibiting a disengaging movement of the collar.
  • 26. The coupling assembly of claim 25 wherein the locking surface comprises an annular surface.
  • 27. The coupling assembly of claim 25 wherein the locking surface comprises a first locking surface, the collar further comprising a second locking surface frictionally engaged with the locking tab.
  • 28. The coupling assembly of claim 25 wherein the collar includes at least one locking bump disposed on the locking surface proximate the locking tab and inhibiting a disengaging movement of the collar.
  • 29. A handle coupling assembly for a floor care machine, comprising:a receiving member having an outer surface with an external thread disposed thereon and a plurality of bendable members projecting outwardly therefrom and at least partially surrounding a receiving space, and wherein at least some of the plurality of bendable members include a retaining ridge projecting toward the receiving space; a handle tube partially disposed within the receiving space and a retaining groove circumferentially disposed therein, the retaining ridges projecting into the retaining groove; and a collar disposed about the handle tube and threadedly engaged with the external thread, the collar bending the plurality of bendable members into engagement against the handle tube and securing the handle tube into a fixed position.
  • 30. The handle coupling assembly according to claim 29 wherein the receiving member includes a locking tab projecting outwardly from the outer surface, and the collar includes a locking surface frictionally engaged with the locking tab and inhibiting a disengaging movement of the collar.
  • 31. The handle coupling assembly according to claim 30 wherein the locking surface comprises an annular surface disposed on an end surface of the collar.
  • 32. The handle coupling assembly according to claim 30 wherein the collar includes at least one locking bump disposed on the locking surface proximate the locking tab and inhibiting a disengaging movement of the collar.
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