Information
-
Patent Grant
-
6442793
-
Patent Number
6,442,793
-
Date Filed
Friday, September 29, 200024 years ago
-
Date Issued
Tuesday, September 3, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 015 410
- 015 377
- 285 7
- 285 34
- 285 35
- 285 92
- 285 354
-
International Classifications
-
Abstract
Handle and exhaust duct coupling assemblies for floor care machines are disclosed. In one embodiment, an exhaust duct coupling assembly includes a first duct having an outer surface with an external thread disposed thereon and a locking tab projecting outwardly therefrom. A second duct is slideably engaged into the first duct, and a flexible seal is disposed about the second duct proximate an end of the first duct. A collar having a hole therethrough is disposed about the second duct and threadedly engaged with the end of the first duct. The collar presses the seal into an approximately sealing engagement against the second duct and the end of the first duct. The collar includes a locking surface frictionally engaged with the locking tab and inhibiting a disengaging movement of the collar. Alternately, the locking surface of the duct coupling assembly may be an annular surface disposed on an inner surface of the collar, or may be disposed on an end surface of the collar. In yet another embodiment, a handle coupling assembly includes a receiving member having an outer surface with an external thread disposed thereon and a plurality of bendable members projecting outwardly therefrom and at least partially surrounding a receiving space. A handle tube is disposed within the receiving space. A collar is disposed about the handle tube and threadedly engaged with the external thread. The collar bends the plurality of bendable members into engagement against the handle tube, thereby securing the handle tube into position.
Description
TECHNICAL FIELD
The present invention relates to handle and exhaust duct coupling assemblies for floor care machines, such as vacuums, extractors, steam cleaners, and the like.
BACKGROUND OF THE INVENTION
Many contemporary floor care machines are equipped with vacuum motors or other suction-generating apparatus for drawing particulates, fluids, or other materials from a floor surface and propelling such materials into a storage receptacle. Such floor care machines include upright and canister vacuums, extractors, steam cleaners, carpet shampooers, and other similar devices.
FIG. 1
is a side elevational, partially-exploded view of a floor care machine
20
(e.g. an upright vacuum) in accordance with the prior art. As is well known, the floor care machine
20
includes a head assembly
40
that engages a floor surface
22
, and a dirt receptacle
26
for receiving and storing particulates. The head assembly
40
includes a vacuum unit
42
(not shown) that generates suction at the floor surface
22
. An exhaust duct
28
extends upwardly from the head assembly
40
. The exhaust duct
28
has a lower end
44
that is coupled to the vacuum unit
42
of the head assembly
40
, and an upper end
46
that is coupled to a mid-handle connector
48
by a coupling assembly
50
. The mid-handle connector
48
includes an exhaust outlet
29
that extends partially into the dirt receptacle
26
. A handle support
30
is rigidly coupled to the mid-handle connector
48
by one or more fasteners
52
(e.g. screws, bolt, rivets, etc.). A handle grip
32
is attached to an upper end of the handle support
30
.
In use, an operator grasps the handle grip
32
and actuates a control switch to transmit power to the vacuum unit
42
. As will be understood by persons of ordinary skill in the art, the vacuum unit
42
creates suction within the suction compartment
60
, drawing a particulate-laden airstream from the floor surface
12
through the intake aperture
64
. The vacuum unit
42
propels the particulate-laden airstream through the head assembly
40
, through the exhaust duct
28
, through the mid-handle connector
48
, and into the dirt receptacle
26
, where the particulates may be filtered from the particulate-laden airstream and stored for later disposal. Floor care machines of the type shown in
FIG. 1
are disclosed, for example, in U.S. Pat. No. 5,367,741 issued to Hampton et al, U.S. Pat. No. 5,230,121 issued to Blackman, U.S. Pat. No. 5,222,276 issued to Glenn, and U.S. Pat. No. 5,774,930 issued to Sommer et al.
FIG. 2
is an enlarged cross-sectional, assembled view of a coupling assembly
50
of the floor care machine
10
of FIG.
1
. The coupling assembly
50
includes a collar
54
having an internal thread
56
and a partiallyconical sealing surface
58
. A corresponding external thread
60
is disposed on the mid-handle connector
48
. An “O”-ring seal
62
is positioned on the upper end
46
of the exhaust duct
28
between the collar
54
and the mid-handle connector
48
. As the collar
54
is threadedly tightened onto the mid-handle connector
48
, the sealing surface
58
presses the seal
62
into sealing engagement with the exhaust duct
28
and the mid-handle connector
48
. Coupling assemblies
50
as shown in
FIG. 2
are used, for example, in upright vacuum machines of the type generally disclosed, for example, in U.S. Pat. No. 6,033,451 issued to Fish et al.
Although desirable results have been achieved using such floor care machines, it may be desirable to further optimize the performance of these devices. For example, during use, the coupling assembly
50
is subjected to vibrational forces, torsional forces applied by the operator during pushing and pulling of the handle grip
32
, and other loosening forces. After extended periods of use, the coupling assembly
50
may become loosened. As part of the maintenance of the machine, the operator may wish to check the collar
54
to prevent leakage from the exhaust duct
28
. It may be advantageous, however, to reduce the operator's maintenance responsibilities.
SUMMARY OF THE INVENTION
The present invention is directed to handle and exhaust duct coupling assemblies for floor care machines, such as vacuums, extractors, steam cleaners, and the like. In one aspect, an exhaust duct coupling assembly includes a first duct having an outer surface with an external thread disposed thereon and a locking tab projecting outwardly therefrom. A second duct is slideably engaged into the first duct, and a flexible seal is disposed about the second duct proximate an end of the first duct. A collar having a hole therethrough is disposed about the second duct and threadedly engaged with the end of the first duct. The collar presses the seal into an approximately sealing engagement against the second duct and the end of the first duct. The collar includes a locking surface frictionally engaged with the locking tab and inhibiting a disengaging movement of the collar.
Alternately, the locking surface of the duct coupling assembly may be an annular surface disposed on an inner surface of the collar, or may be disposed on an end surface of the collar. In another aspect, the collar may include a second locking surface engaged with the locking tab.
In yet another aspect, a handle coupling assembly includes a receiving member having an outer surface with an external thread disposed thereon and a plurality of bendable members projecting outwardly therefrom and at least partially surrounding a receiving space. A handle tube is disposed within the receiving space. A collar is disposed about the handle tube and threadedly engaged with the external thread. The collar bends the plurality of bendable members into engagement against the handle tube, thereby securing the handle tube into position.
Alternately, at least some of the bendable members include a retaining ridge projecting inwardly toward the receiving space, and the handle tube has a retaining groove circumferentially disposed therein, the retaining ridges projecting into the retaining groove. In a further aspect, the receiving member includes a locking tab projecting outwardly from the outer surface, and the collar includes a locking surface frictionally engaged with the locking tab and inhibiting a disengaging movement of the collar.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a side elevational, partially-exploded view of a floor care machine in accordance with the prior art.
FIG. 2
is an enlarged cross-sectional view of a coupling assembly of the floor care machine of FIG.
1
.
FIG. 3
is a side elevational view of a floor care apparatus in accordance with an embodiment of the invention.
FIG. 4
is an exploded isometric view of an upper portion of the floor care apparatus of FIG.
3
.
FIG. 5
is an exploded isometric view of a lower portion of the floor care apparatus of FIG.
3
.
FIG. 6
is an isometric exploded view of an exhaust duct coupling assembly of the floor care apparatus of FIG.
3
.
FIG. 7
is an enlarged cross-sectional, assembled view of the exhaust duct coupling assembly of FIG.
6
.
FIG. 8
is a top plan view of an exhaust collar in accordance with an alternate embodiment of the invention.
FIG. 9
is an isometric exploded view of a handle coupling assembly of the floor care apparatus of FIG.
3
.
FIG. 10
is an enlarged cross-sectional, assembled view of the handle coupling assembly of FIG.
9
.
FIG. 11
is an enlarged cross-sectional, assembled view of a handle coupling assembly in accordance with an alternate embodiment of the invention.
DETAILED DESCRIPTION OF THE INVENTION
The present invention is generally directed to handle and exhaust duct coupling assemblies for floor care machines. Many specific details of certain embodiments of the invention are set forth in the following description and in
FIGS. 3-11
to provide a thorough understanding of such embodiments. One skilled in the art will understand, however, that the present invention may have additional embodiments, or that the present invention may be practiced without several of the details described in the following description.
FIG. 3
is a side elevational view of a floor care device
100
in accordance with an embodiment of the invention. In this embodiment, the floor care device
100
is an upright vacuum cleaner. The floor care device
100
includes a vacuum head
200
having an intake aperture
210
positioned close to a floor surface
220
. A handle support
300
is pivotably coupled to the vacuum head
200
and extends upwardly from the vacuum head
200
to the handle assembly
320
, enabling an operator to move the vacuum head
200
along the floor surface
220
.
FIG. 4
is an exploded isometric view of an upper portion of the floor care device
100
of FIG.
3
. As shown in
FIG. 4
, the handle support
300
includes an exhaust duct
310
, a mid-handle connector
308
, and a handle tube
306
. The exhaust duct
310
is coupled to the mid-handle connector
308
by an exhaust duct coupling assembly
500
. The mid-handle connector
308
receives a particulate-laden airflow exiting from the exhaust duct
310
and directs the airflow into an outer bag
315
. The handle tube
306
is also coupled to the midhandle connector
308
by a handle coupling assembly
600
. Novel aspects of the exhaust duct coupling assembly
500
and the handle coupling assembly
600
are described more fully below.
As shown in
FIGS. 3 and 4
, a secondary handle
312
may be attached to the mid-handle connector
308
. The secondary handle
312
may be moveable between an extended position (see
FIG. 3
) and a folded position (not shown) adjacent the handle tube
306
. As best shown in
FIG. 3
, a power cord
328
is attached to the handle assembly
320
, and a control cord
329
extends between the handle assembly
320
and the vacuum head
200
. A control switch
321
is disposed in the handle assembly
320
. The control switch
321
is operatively coupled to the power cord
328
and to the control cord
329
to permit the operator to control the supply of power to the vacuum head
200
.
FIG. 5
is an exploded isometric view of a lower portion of the floor care device
100
of FIG.
3
. As shown in
FIG. 5
, the vacuum head
200
includes an upper housing
202
and a bottom plate
204
. An airflow propulsion device
400
is disposed within the vacuum head
200
between the upper housing
202
and the bottom plate
204
. The airflow propulsion device
400
includes a motor
402
operatively coupled to the control cord
329
and having a drive shaft
404
that engages a belt
405
coupled between a first end
404
A of the drive shaft
404
and a rotatable roller brush
450
. As the motor
402
turns, the drive shaft
404
drives the roller brush
450
via the belt
405
.
The airflow propulsion device
400
also includes a fan
406
coupled to a second end
404
B of the drive shaft
404
and disposed within a fan housing
410
. The fan housing
410
includes first and second halves
412
,
414
held together by fasteners
413
. A coupling portion
416
of the fan housing
410
is connected to the exhaust duct
310
of the handle support
300
(FIG.
4
). The airflow propulsion device
400
further includes a suction duct
420
having a suction inlet
422
in fluid communication with the intake aperture
210
, and a suction outlet
424
coupled to a central intake
418
of the fan housing
410
.
In operation, an operator actuates the control switch
321
to transmit power supplied by the power cord
328
through the control cord
329
to the vacuum head
200
. As will be understood by persons of ordinary skill in the art, the airflow propulsion device
400
creates suction at the intake aperture
210
, drawing a particulate-laden airstream from the floor surface
220
through the intake aperture
210
and into the vacuum head
200
. The airflow propulsion device
400
propels the particulate-laden airstream through the exhaust duct
310
of the handle support
300
, through the mid-handle connector
308
, and into the outer bag
315
, where the particulates may be filtered from the particulate-laden airstream and stored for later disposal.
FIG. 6
is an isometric exploded view of the exhaust duct coupling assembly
500
of the floor care apparatus
100
of FIG.
3
. The exhaust duct coupling assembly
500
includes an exhaust collar
502
having an internal thread
504
. A first locking seat (or surface)
506
is horizontally positioned adjacent the internal thread
504
proximate one end of the exhaust collar
502
, and a sealing seat
507
is positioned proximate another end of the exhaust collar
502
. A second locking seat
509
is disposed adjacent to the first locking seat
506
. In this embodiment, the second locking seat
509
is perpendicular with the first locking seat
506
. The mid-handle connector
308
includes an external thread
508
and a locking tab
510
projecting laterally outwardly from the mid-handle connector
308
proximate the external thread
508
. The locking tab
510
includes a first locking face
511
and a second locking face
513
(FIG.
7
). A compressible, elastomeric seal
512
(e.g. an “O” ring) is disposed between the exhaust collar
502
and the mid-handle connector
308
.
FIG. 7
is an enlarged cross-sectional, assembled view of the exhaust duct coupling assembly
500
of FIG.
6
. During assembly, the internal thread
504
of the exhaust collar
502
is threadedly engaged onto the external thread
508
of the mid-handle connector
308
. As the exhaust collar
502
is threaded onto the mid-handle connector
308
, the sealing seat
507
compresses the seal
512
into engagement with the mid-handle connector
308
and with the exhaust duct
310
. The seal
512
deforms and squeezes radially inwardly against the exhaust duct
310
, thereby forming an airtight seal about the exhaust duct
310
and holding the exhaust duct
310
in a fixed, non-sliding position relative to the mid-handle connector
308
. As the exhaust collar
502
continues to be threadedly tightened onto the mid-handle connector
308
, the first and second locking seats
506
,
509
are moved upwardly until they engage against the first and second locking faces
511
,
513
of the locking tab
510
. The first and second locking faces
511
,
513
frictionally engage the first and second locking seats
506
,
509
, respectively, inhibiting rotational movement of the exhaust collar
502
.
As shown in
FIG. 6
, the exhaust duct
310
may also include an indexing slot
514
that may be engaged with an indexing tab
516
(
FIG. 7
) that projects inwardly from the mid-handle connector
308
. As the end of the exhaust duct
310
is slid into the mid-handle connector
308
, the indexing tab
516
may slide into the indexing slot
514
, preventing the exhaust duct
310
from rotating with respect to the mid-handle connector
308
. In alternate embodiments, the indexing slot
514
and the indexing tab
516
may be eliminated.
The exhaust duct coupling assembly
500
advantageously provides an airtight connection, preventing leakage of the particulate-laden airstream. Because the exhaust collar
502
squeezes the seal
512
into tight engagement with the exhaust duct
310
, the exhaust duct
310
is held firmly in position in an airtight arrangement. Furthermore, the frictional engagement of the first and second locking faces
511
,
513
with the first and second locking seats
506
,
509
advantageously prevents the exhaust collar
502
from becoming accidentally loosened by vibration from the airflow propulsion device
400
, torque from the operator pushing or pulling the handle assembly
320
, or other loosening forces. Thus, the possibility of leakage occurring from the connection between the exhaust duct
310
and the mid-handle connector
308
is reduced. The maintenance requirements on the operator to regularly check and tighten the exhaust collar
502
are also reduced or eliminated.
Although the exhaust duct coupling assembly
500
is described and shown as being used to couple the exhaust duct
310
with the mid-handle connector
308
, it should be understood that the coupling assembly
500
can also be used to couple the lower end of the exhaust duct
310
with the vacuum head
200
. For example, as shown in
FIGS. 4 and 5
, a second exhaust duct coupling assembly
5601
may include a second exhaust collar
503
and a seal
513
threadedly engaged onto the coupling portion
416
of the fan housing
410
, sealing the lower end of the exhaust duct
310
with the airflow propulsion device
400
. A second locking tab
411
disposed on the fan housing
410
may engage a locking seat on the second exhaust collar
503
, securing the second exhaust collar
503
into frictional engagement with the fan housing
410
. Thus, the above-described advantages of exhaust duct coupling assemblies can be achieved at either end of the exhaust duct
310
.
FIG. 8
is a top plan view of an exhaust collar
552
in accordance with an alternate embodiment of the invention. In this embodiment, the exhaust collar
552
includes a plurality of locking bumps (or ridges)
554
disposed about an internal peripheral edge
556
proximate the locking seat
506
. The locking bumps
554
, also shown in
FIGS. 6 and 7
, are sized to partially interfere with the locking tab
510
when the exhaust collar
552
is being threadedly engaged onto the mid-handle connector
308
. As the exhaust collar
552
is being tightened onto the mid-handle connector
308
, the locking bumps
554
may slide across the locking tab
510
. When the exhaust collar
552
becomes securely tightened onto the midhandle connector
308
, the locking bumps
554
are distributed such that the locking tab
510
may be positioned proximate one of the locking bumps
554
. The locking bumps
554
may advantageously inhibit the exhaust collar
552
from being accidentally unthreaded from the mid-handle connector
502
, such as may be caused by vibration or other loosening forces.
It should be understood that in alternate embodiments, the locking seat and the locking face need not be planar, as shown in
FIGS. 6 and 7
. Alternately, for embodiments having two (or more) locking seats, the locking seats (and corresponding locking faces) need not be perpendicular to each other, but rather, may be oriented at other non-orthogonal angles as desired. Furthermore, the exhaust collar
502
may have only a single locking seat, and the locking tab
510
may have only a single locking face. For example, in one alternate embodiment, an annular end portion
560
of the exhaust collar
502
may be removed by cutting along a parting plane
562
, as shown in FIG.
7
. With the annular end portion
560
removed, a single locking seat
506
would be formed on an end surface of the exhaust collar
502
.
FIG. 9
is an isometric exploded view of a handle coupling assembly
600
of the floor care apparatus
100
of FIG.
3
. The handle coupling coupling assembly
600
includes a handle collar
602
having an internal thread
604
. The mid-handle connector
308
includes an engagement end
610
having a plurality of bendable members
612
projecting upwardly and partially surrounding a receiving space
613
therebetween. An external thread
614
is discontinuously disposed about the plurality of bendable members
612
. A handle locking tab
616
projects laterally outwardly from the mid-handle connector
308
proximate the external thread
614
.
FIG. 10
is an enlarged cross-sectional, assembled view of the handle coupling assembly
600
of FIG.
9
. As shown in
FIG. 10
, the handle locking tab
616
includes first and second locking faces
615
,
617
. Similar to the duct coupling assembly
500
described above, the handle collar
602
includes first and second locking seats
618
,
619
formed on an inner surface of the handle collar
602
. The first and second locking seats
618
,
619
frictionally engage the first and second locking faces
615
,
617
, respectively.
During assembly, the handle tube
306
is slideably engaged through the handle collar
602
and into the receiving space
613
. As the handle collar
602
is threadedly engaged onto the engagement end
610
, the handle collar
602
presses the bendable members
612
tightly against the handle tube
306
, bending the plurality of bendable members
612
into engagement against the handle tube
306
and clamping the handle tube
306
into a fixed position. The handle collar
602
continues to be threaded onto the engagement end
610
until the first and second locking seats
618
,
619
of the handle collar
602
engage against the first and second locking faces
615
,
617
of the handle locking tab
616
. The frictional engagement of the handle locking tab
616
against the locking seats
618
,
619
inhibits the handle collar
602
from unintentionally unthreading from the engagement end
610
.
As shown in
FIGS. 9 and 10
, a retaining groove
620
may be disposed around the circumference of the handle tube
306
. Similarly, each of the bendable members
612
may include a retaining ridge
622
(
FIG. 10
) projecting inwardly toward the receiving space
613
. During assembly, as the bendable members
612
are pressed into tight contact against the handle tube
306
, the retaining ridges
622
may engage into the retaining groove
620
, further locking the handle tube
306
into a fixed, non-sliding position relative to the mid-handle connector
308
. Alternately, the retaining groove
620
and the retaining ridges
622
may be eliminated.
Referring again to
FIG. 10
, in an alternate embodiment, the handle collar
602
may further include one or more retaining members
623
that project outwardly from the second locking seat
619
. Analogous to the locking bumps
554
described above, the retaining members
623
partially interfere with the second locking face
617
of the handle locking tab
616
. During the final portion of the tightening as the handle collar
602
is threaded onto the mid-handle connector
308
, the retaining members
623
slide across the handle locking tab
616
. In a structure analogous that shown in
FIGS. 6 through 8
and described above with respect to the exhaust duct coupling assembly
500
, the retaining members
623
may be distributed on the second locking seat
619
such that at least one of the retaining members
623
may be proximate the handle locking tab
616
when the handle collar
602
is tightened onto the engagement end
610
. The retaining members
623
may then interfere with the handle locking member
616
, thereby inhibiting the handle collar
602
from accidentally becoming disengaged from (i.e. unthreaded from) the mid-handle connector
308
.
As described above with respect to the collar
502
of
FIGS. 6 and 7
, it should be understood that the handle collar
602
may have a variety of alternate embodiments. For example, as shown in
FIG. 6
with respect to collar
502
, the handle collar
602
may have only a single locking seat (e.g. first locking seat
618
) that engages with the handle locking tab
616
. Alternately, the retaining members
623
may be disposed on the first locking seat
618
, or on both the first and second locking seats
618
,
619
. Thus, the foregoing teachings of various embodiments that were shown and described above with respect to the collar
502
may also be applied to alternate embodiments of the handle collar
602
.
FIG. 11
is an enlarged cross-sectional, assembled view of a handle coupling assembly
650
in accordance with an alternate embodiment of the invention. In this embodiment, the handle collar
602
includes an end surface
658
that frictionally engages a first locking face
655
of the handle locking tab
616
. The handle coupling assembly
650
thereby provides the desired function of inhibiting decoupling of the handle collar
602
from the mid-handle connector
308
using a single locking interface.
In yet another embodiment, a plurality of locking bumps
654
may be disposed on the end surface
658
, as shown in FIG.
11
. In
FIG. 11
, the locking bumps
654
are partially-spherical (e.g. hemi-spherical) bumps. Like the retaining members
623
shown in
FIG. 10
, the locking bumps
654
may be distributed over the end surface
658
(similar to the locking bumps
554
shown in FIG.
8
). The locking bumps
654
may partially interfere with the handle locking tab
616
, thereby further inhibiting rotational movement of the handle collar
602
with respect to the mid-handle connector
308
.
The handle coupling assemblies described above advantageously provide an easily assembled, easily disassembled, simple, cost-effective means of connecting the handle tube with the mid-handle connector. Another desirable feature is that the handle tube
306
may be slid into the receiving space
613
a variable distance, especially for embodiments in which the retaining groove
620
and retaining ridges
622
are eliminated. Thus, the height of the handle assembly
320
may be adjusted as desired by the operator. Furthermore, because the handle locking tab
616
frictionally engages one or more locking seats (or the end surface
658
) of the handle collar
602
, the handle collar
602
may be prevented from becoming unintentionally disengaged from the engagement end
610
due to vibration or other loosening forces.
The detailed descriptions of the above embodiments are not exhaustive descriptions of all embodiments contemplated by the inventors to be within the scope of the invention. Indeed, persons skilled in the art will recognize that certain elements of the above-described embodiments may variously be combined or eliminated to create further embodiments, and such further embodiments fall within the scope and teachings of the invention. It will also be apparent to those of ordinary skill in the art that the above-described embodiments may be combined in whole or in part to create additional embodiments within the scope and teachings of the invention.
Thus, although specific embodiments of, and examples for, the invention are described herein for illustrative purposes, various equivalent modifications are possible within the scope of the invention, as those skilled in the relevant art will recognize. The teachings provided herein can be applied to other handle and exhaust duct coupling assemblies for floor care machines, and not just to the embodiments described above and shown in the accompanying figures. Accordingly, the scope of the invention should be determined from the following claims.
Claims
- 1. A duct coupling assembly for a floor care machine, comprising:a first duct having a first passage and a first engagement end including an outer surface having an external thread disposed thereon and a locking tab projecting outwardly from the outer surface; a second duct having a second engagement end slideably engaged into the first passage and including a second passage in fluid communication with the first passage; a flexible seal disposed about the second duct and being positioned proximate the first engagement end of the first duct; and a collar having a hole therethrough, the second duct projecting through the hole, the collar at least partially surrounding the seal and the first engagement end of the first duct, the collar including an internal thread threadedly engaged with the external thread, and a sealing surface proximate the internal thread and at least partially engaged against the seal and pressing the seal into an approximately sealing engagement against the second duct and the first engagement end of the first duct, the collar further including a locking surface frictionally engaged with the locking tab and inhibiting a disengaging movement of the collar.
- 2. The coupling assembly of claim 1 wherein the locking surface comprises an annular surface disposed on an internal surface therefor.
- 3. The coupling assembly of claim 1 wherein the locking surface comprises an annular surface disposed on an internal surface proximate the internal thread opposite from the sealing surface, the locking tab being at least partially engaged within the hole.
- 4. The coupling assembly of claim 1 wherein the locking surface comprises an annular surface disposed on an end surface of the collar.
- 5. The coupling assembly of claim 1 wherein the locking surface comprises a first locking surface, the collar further comprising a second locking surface frictionally engaged with the locking tab.
- 6. The coupling assembly of claim 5 wherein the second locking surface is adjacent the first locking surface.
- 7. The coupling assembly of claim 5 wherein the second locking surface is approximately perpendicular to the first locking surface.
- 8. The coupling assembly of claim 1 wherein the collar includes at least one locking bump disposed on the locking surface proximate the locking tab and inhibiting a disengaging movement of the collar.
- 9. The coupling assembly of claim 1 wherein the second duct includes an indexing slot longitudinally disposed in the second engagement end and the first duct includes an indexing tab projecting into the indexing slot.
- 10. A handle coupling assembly for a floor care machine, comprising:a receiving member having an outer surface with an external thread disposed thereon and a plurality of bendable members projecting outwardly therefrom and at least partially surrounding a receiving space, and wherein at least some of the plurality of bendable members include a retaining ridge projecting toward the receiving space; a handle tube having an engagement end disposed within the receiving space and a retaining groove circumferentially disposed therein, the retaining ridges projecting into the retaining groove; and a collar having a hole therethrough, the handle tube projecting through the hole, the collar at least partially surrounding the plurality of bendable members, the collar having an internal surface including an internal thread threadedly engaged with the external thread and bending the plurality of bendable members into engagement against the engagement end of the handle tube.
- 11. The handle coupling assembly according to claim 10 wherein the receiving member includes a locking tab projecting outwardly from the outer surface, and the collar includes a locking surface frictionally engaged with the locking tab and inhibiting a disengaging movement of the collar.
- 12. The handle coupling assembly of claim 11 wherein the locking surface comprises an annular surface disposed on an end surface of the collar.
- 13. The handle coupling assembly of claim 11 wherein the locking surface comprises a first locking surface, the collar further comprising a second locking surface frictionally engaged with the locking tab.
- 14. The handle coupling assembly of claim 13 wherein the second locking surface is adjacent the first locking surface.
- 15. The handle coupling assembly of claim 11 wherein the collar includes at least one locking bump disposed on the locking surface proximate the locking tab and inhibiting a disengaging movement of the collar.
- 16. A floor care machine, comprising:a head assembly having an airflow propulsion device including a motor having a drive shaft, a fan operatively coupled to the drive shaft, and a fan housing disposed about the fan; a handle assembly including a mid-handle duct having a first passage and a first engagement end including an outer surface having an external thread disposed thereon and a locking tab projecting outwardly from the outer surface; an exhaust duct coupled to the fan housing and having a second engagement end slideably engaged into the first passage and including a second passage in fluid communication with the first passage; a flexible seal disposed about the exhaust duct and being positioned proximate the first engagement end of the mid-handle duct; and a collar having a hole therethrough, the exhaust duct projecting through the hole, the collar at least partially surrounding the seal and the first engagement end of the mid-handle duct, the collar including an internal thread threadedly engaged with the external thread, and a sealing surface proximate the internal thread and at least partially engaged against the seal and pressing the seal into an approximately sealing engagement against the exhaust duct and the first engagement end of the mid-handle duct, the collar further including a locking surface frictionally engaged with the locking tab and inhibiting a disengaging movement of the collar.
- 17. The floor care machine of claim 16 wherein the locking surface comprises an annular surface disposed on an internal surface therefor.
- 18. The floor care machine of claim 16 wherein the locking surface comprises an annular surface disposed on an end surface of the collar.
- 19. The floor care machine of claim 16 wherein the collar includes at least one locking bump disposed on the locking surface proximate the locking tab and inhibiting a disengaging movement of the collar.
- 20. The floor care machine of claim 16 wherein the exhaust duct includes an indexing slot longitudinally disposed in the second engagement end and the mid-handle duct includes an indexing tab projecting into the indexing slot.
- 21. A floor care machine, comprising:a head assembly having an airflow propulsion device including a motor having a drive shaft, a fan operatively coupled to the drive shaft, and a fan housing disposed about the fan; a handle assembly including an exhaust duct coupled to the fan housing and to a mid-handle member, the mid-handle member having an outer surface with an external thread disposed thereon and a plurality of bendable members projecting outwardly therefrom and at least partially surrounding a receiving space, and wherein at least some of the plurality of bendable members include a retaining ridge projecting toward the receiving space; a handle tube having an engagement end disposed within the receiving space and a retaining groove circumferentially disposed therein, the retaining ridges projecting into the retaining groove; and a collar having a hole therethrough, the handle tube projecting through the hole, the collar at least partially surrounding the plurality of bendable members, the collar having an internal surface including an internal thread threadedly engaged with the external thread and bending the plurality of bendable members into engagement against the engagement end of the handle tube.
- 22. The floor care machine according to claim 21 wherein the midhandle member includes a locking tab projecting outwardly from the outer surface, and the collar includes a locking surface frictionally engaged with the locking tab and inhibiting a disengaging movement of the collar.
- 23. The floor care machine according to claim 22 wherein the locking surface comprises an annular surface disposed on an end surface of the collar.
- 24. The floor care machine according to claim 22 wherein the collar includes at least one locking bump disposed on the locking surface proximate the locking tab and inhibiting a disengaging movement of the collar.
- 25. A duct coupling assembly for a floor care machine, comprising:a first duct having an outer surface with an external thread disposed thereon and a locking tab projecting outwardly therefrom; a second duct slideably engaged into an end of the first duct; a flexible seal disposed about the second duct proximate the end of the first duct; and a collar disposed about the second duct and threadedly engaged with the end of the first duct, the collar pressing the seal into an approximately sealing engagement against the second duct and the end of the first duct, and the collar including a locking surface frictionally engaged with the locking tab and inhibiting a disengaging movement of the collar.
- 26. The coupling assembly of claim 25 wherein the locking surface comprises an annular surface.
- 27. The coupling assembly of claim 25 wherein the locking surface comprises a first locking surface, the collar further comprising a second locking surface frictionally engaged with the locking tab.
- 28. The coupling assembly of claim 25 wherein the collar includes at least one locking bump disposed on the locking surface proximate the locking tab and inhibiting a disengaging movement of the collar.
- 29. A handle coupling assembly for a floor care machine, comprising:a receiving member having an outer surface with an external thread disposed thereon and a plurality of bendable members projecting outwardly therefrom and at least partially surrounding a receiving space, and wherein at least some of the plurality of bendable members include a retaining ridge projecting toward the receiving space; a handle tube partially disposed within the receiving space and a retaining groove circumferentially disposed therein, the retaining ridges projecting into the retaining groove; and a collar disposed about the handle tube and threadedly engaged with the external thread, the collar bending the plurality of bendable members into engagement against the handle tube and securing the handle tube into a fixed position.
- 30. The handle coupling assembly according to claim 29 wherein the receiving member includes a locking tab projecting outwardly from the outer surface, and the collar includes a locking surface frictionally engaged with the locking tab and inhibiting a disengaging movement of the collar.
- 31. The handle coupling assembly according to claim 30 wherein the locking surface comprises an annular surface disposed on an end surface of the collar.
- 32. The handle coupling assembly according to claim 30 wherein the collar includes at least one locking bump disposed on the locking surface proximate the locking tab and inhibiting a disengaging movement of the collar.
US Referenced Citations (27)