The disclosure is related to a classification technology, and particularly to a hardness measurement apparatus and a hardness measurement method.
In the manufacturing process of metal elements, if a plurality of metal elements having the same shape and appearance are respectively processed via different thermal treatment process, these metal elements having the same shape and appearance are likely to have different hardness. In this regard, manufacturers need to measure the metal elements one by one for classification. However, conventional hardness measurement method of metal elements is conducted to measure hardness in a destructive manner, and single variable data conversion can only be performed via a single database, which causes that the measurement accuracy is low and the measurement speed is slow. Therefore, conventional hardness measurement method of metal element cannot be effectively applied in classification of metal element. In view of the above, the disclosure provides solutions described in the following embodiments.
The disclosure provides a hardness measurement apparatus and a hardness measurement method, which are capable of rapidly and effectively sensing metal object to obtain impedance parameter of sensing coil of which the magnetic field is changed in corresponding to metal object, and determining the hardness of metal object according to the impedance parameter of the sensing coil.
In the disclosure, the hardness measurement apparatus includes a storage device, a processing device and an electromagnetic sensing device. The storage device stores a hardness classification model. The processing device is coupled to the storage device. The processing device generates a control signal. The electromagnetic sensing device is coupled to the processing device. The processing device outputs the control signal to the electromagnetic sensing device to operate the electromagnetic sensing device to sense a metal object in a non-contact sensing manner at a specific frequency. The electromagnetic sensing device outputs an electromagnetic sensing result of the metal object to the processing device. The processing device analyzes the electromagnetic sensing result to determine the impedance parameter of a sensing coil. The processing device determines a hardness of the metal object according to the impedance parameter of the sensing coil and the hardness classification model.
In the disclosure, the hardness measurement method is adapted to a hardness measurement apparatus. The hardness measurement apparatus includes an electromagnetic sensing device. The hardness measurement method includes the following steps: establishing a hardness classification model; operating the electromagnetic sensing device to sense a metal object in a non-contact sensing manner at a specific frequency, and generating an electromagnetic sensing result of the metal object using the electromagnetic sensing device; analyzing the electromagnetic sensing result to determine impedance parameter of a sensing coil; and determining the hardness of the metal object according to impedance parameter of the sensing coil and the hardness classification model.
In summary, the hardness measurement apparatus and hardness measurement method of the disclosure can sense the metal object in the non-contact sensing manner to effectively and rapidly acquire the impedance parameter of the sensing coil, and accurately determine the hardness of metal object according to the hardness classification model that is established in advance and impedance parameter of the sensing coil.
Several exemplary embodiments accompanied with figures are described in detail below to further describe the disclosure in details.
The accompanying drawings are included to provide further understanding, and are incorporated in and constitute a part of this specification. The drawings illustrate exemplary embodiments and, together with the description, serve to explain the principles of the disclosure.
In order to make the disclosure more comprehensible, embodiments are described below as the examples to prove that the disclosure can actually be realized. In addition, wherever possible, elements/components/steps denoted by the same reference numerals in drawings and embodiments represent the same or similar parts.
However, it should be noted that the hardness described in each of embodiments of the disclosure refers to a surface hardness of the metal object 200, and the electromagnetic sensing device 130 senses the metal object 200 via an eddy current sensing technology. In other words, since the surface hardness of the metal object 200 is associated with magnetic field change of the sensing coil of the electromagnetic sensing device 130 in the sensing process, the hardness measurement apparatus 100 of the embodiment acquires corresponding impedance parameter change by calculating difference in the magnetic field change of the sensing coil, such that the hardness measurement apparatus 100 determines the hardness of the metal object 200 by judging the change of impedance parameter of the sensing coil before/after the sensing process. In the meantime, in an embodiment, the hardness measurement apparatus 100 further cooperates with a material property database to establish association between impedance parameter and hardness.
In addition, the calculating method of the impedance parameter of the sensing coil in the embodiment is, for example, an impedance deduction formula of the eddy current sensing technology using the following equation (1); however, the disclosure is not limited thereto.
In the above-mentioned equation (1), Z is an impedance of the sensing coil, d is a width of the coil, α is a coefficient, μ0 is a magnetic permeability of air and λ is a current length of the sensing signal, r1 is a coil inner diameter, r2 is a coil outer diameter, nc is a coil turn. In the embodiment, sufficient teaching, suggestions and implementation regarding the impedance parameter calculating method can be inferred by persons skilled in the art according to general electromagnetic principle and derived from ordinary knowledge regarding hardness conversion; thus, no further descriptions are incorporated herein.
In the embodiment, the hardness measurement apparatus 100 establishes the hardness classification model 121 in advance. The hardness classification model 121 includes a plurality of hardness classifications, and the hardness classifications respectively correspond to different impedance parameters. Therefore, when the electromagnetic sensing device 130 measures the impedance parameters, the processing device 110 classifies the metal object 200 into one of the plurality of hardness classifications according to the impedance parameter. In other words, when the hardness measurement apparatus 100 senses a plurality of sensing products having different hardness, the hardness measurement apparatus 100 can rapidly sense the metal products having different hardness one by one in a non-contact sensing method.
In the embodiment, the processing device 110 is, for example, a central processing unit (CPU), a system on chip (SOC) or other programmable general purpose or specific purpose microprocessor, a digital signal processor (DSP), a programmable controller, an application specific integrated circuit (ASIC), a programmable logic device (PLD), other similar processing device or a combination thereof.
In the embodiment, the storage device 120 is, for example, a dynamic random access memory (DRAM), a flash memory or a non-volatile random access memory (NVRAM) and so on. In the embodiment, the storage device 120 stores the data and module described in each of the embodiments of the disclosure to be provided to the processing device 110 to read and execute, so that the hardness measurement apparatus 100 can realize the operation and method described in each of the embodiments of the disclosure.
In the embodiment, the signal generator 331 generates a wave signal SW to the filter 332, the signal amplifier 333 and the driving signal 334 according to the control signal CS, and generates a reference signal RS to the signal processor 337. In the embodiment, the wave signal SW is the same as the reference signal RS. In the embodiment, the filter 332 filters the noise in the wave signal SW, and the signal amplifier 333 increases amplitude of the wave signal SW. Therefore, the driving circuit 334 generates a driving signal DS according to adjusted wave signal SW. The driving circuit 334 drives the sensing coil 335 via the driving signal DS to sense the metal object. In the embodiment, the sensing coil 335 senses the metal object and generates a sensing signal SS. The sensing coil 335 outputs the sensing signal SS to the filter 336. The filter 336 filters the noise in the sensing signal SS, and provides the adjusted sensing signal SS to the signal processor 337. Therefore, the signal processor 337 analyzes the sensing signal SS to output the electromagnetic sensing result SR.
It should be pointed out that the impedance change of the sensing coil 335 corresponds to the electromagnetic property of material of the metal product, and the electromagnetic property of material of the metal product corresponds to the hardness of metal products. In other words, when the manufacturer manufactures a plurality of metal products (e.g., a plurality of metal screws) with different hardness, the manufacturer can pass the metal products with different hardness through the sensing coil 335 one by one to acquire the result of magnetic field change of the sensing coil 335 corresponding to the metal products with different hardness, and acquire the impedance change of the sensing coil 335 according to the result of the magnetic field change of the sensing coil 335. Therefore, the manufacturer can determine the hardness of the metal products with different hardness according to the impedance change of the sensing coil 335, and classifying the metal products with different hardness according to the degree of hardness.
Next, in step S430, the electromagnetic sensing device 130 senses a plurality of metal samples in advance according to the specific frequency, wherein the metal samples may respectively have different hardness. In step S440, the processing device 110 determines the position of at least one partition in a complex number coordinate system according to a plurality of sample sensing results of the metal samples and a plurality of property databases. In other words, the hardness measurement apparatus 100 in the embodiment establishes hardness partitions corresponding to various hardness in advance.
Specifically,
For example, in the embodiment, the partitions 501-504 respectively correspond to different hardness. As shown in
In the embodiment, the property databases, for example, include at least one of a material property database, an electromagnetic property database, a standard metal database, a mechanical property database, a thermal treatment property database and an accessory database. The property databases, for example, provide data of various metal objects 200 such as the material property parameter, the electromagnetic property parameter or thermal property parameter and so on, so that the processing device 110 establishes the hardness classification model according to the property databases and the plurality of sample sensing results. In addition, the relationship between the impedance parameter and the hardness of the embodiment, for example, applies the following deduction equation (2) for impedance parameter and hardness to determine the corresponding position (partition) of the impedance parameter in the complex number coordinate system, which should not be construed as a limitation to the disclosure.
Hardness(HRC)=A×B×Z Equation (2)
In the above-mentioned equation (2), Z is impedance of sensing coil, A is a material magnetic permeability parameter formula set and B is a material conductivity parameter formula set. In the embodiment, sufficient teaching, suggestion and implementation regarding the conversion method of the impedance parameter and hardness can be inferred by persons skilled in the art according to general electromagnetic principle and derived from ordinary knowledge concerning hardness conversion, and thus no further descriptions are incorporated herein.
Thereafter, in step S450, the electromagnetic sensing device 130 senses the metal object 200 in the non-contact sensing manner at a specific frequency, and acquires the impedance parameter of the sensing coil of the electromagnetic sensing device 130. In step S460, the processing device 110 determines the hardness of metal object according to the impedance parameter of the sensing coil of the electromagnetic sensing device 130 and the hardness classification model. Therefore, the hardness measurement method of the embodiment may effectively and rapidly determine the hardness of the metal object.
It should be pointed out that, the partitions 501-504 shown in
In addition, sufficient teaching, suggestions and implementation regarding other device feature and implementation details of the hardness measurement apparatus 100 described in the embodiment may be derived from the embodiments of
In summary, according to the disclosure, the hardness measurement apparatus and hardness measurement method can efficiently and rapidly sense the metal object in a non-contact manner, and acquire the impedance parameter of the sensing coil according to the result of magnetic field change in the process that the sensing coil senses the metal object, so that the hardness measurement apparatus of the disclosure can correspondingly estimate the hardness of the metal object according to the impedance parameter of the sensing coil and the hardness classification model that is established in advance, such that there is no need to take time to convert the impedance parameter of the sensing coil into the corresponding hardness of the metal object. Therefore, the hardness measurement apparatus and the hardness measurement method of the disclosure are capable of effectively and rapidly measuring hardness of metal object and performing classification of the metal object.
It will be apparent to those skilled in the art that various modifications and variations can be made to the structure of the disclosed embodiments without departing from the scope or spirit of the disclosure. In view of the foregoing, it is intended that the disclosure cover modifications and variations of this disclosure provided they fall within the scope of the following claims and their equivalents.