The present invention relates to a harmonics attenuator, also known as a “harmonics eater,” using a Space State Vector Control feedback controller with rapid Constant Frequency response to balanced and unbalanced load conditions with minimal steady state error and low total harmonic distortion.
Power anomalies that arise in the day-to-day operations of the power system we all use and rely upon are an unfortunate reality, but these anomalies play havoc on the electrical equipment that utilize this power. The effect of power anomalies is unpredictable performance of the equipment, as well as the deleterious impact on the equipment's life span. That is, power anomalies result in excess wear and load on most electrical equipment that leads to premature failure or replacement. The unexpected failure of electrical equipment can be in the best cases inconvenient, and in the worst case catastrophic. While power anomalies can take many different forms, the most prevalent is power dips (sags) and momentary outages. Outages may not be complete loss of power, but rather a reduction to an unusable level. These sags and outages are present in all systems and directly lead to uncalculatable financial loss and down time.
One particular application that is most susceptible to outages and sags is medical imaging applications, such as magnetic resonance imaging (MRI). Power levels and power quality play an important role in the effectiveness of the MRI. The principal elements of MRI operation are a fixed magnetic field, gradient magnetic fields, and radio frequency generator (RF). To obtain a quality image without artifact, it is essential that these elements remain stable. Fluctuations and sags in the utility power cause temperature changes, along with calibration variations and unreliable operation, all of which negatively impact the usefulness of the MRI process. Not only is the operation impaired but the repair issues and logistics escalate exponentially with frequency and severity of the power issues.
Each sag causes an internal current surge in the electronic components that in turn re-creates internal voltage surges. When the applied voltage falls, the regulation systems of the MRI increase the current in compensating to maintain a constant power. Progressive sags degrade components, which leads to failure of the equipment. These failures are prohibitively expensive, not only in costs to repair or replace but also in the down time for the equipment and the recalibration to get the new or repaired equipment back up and running. To overcome the sags and outages, many operators turn to uninterrupted power supplies, or UPS. In particular, UPSs that are specifically designed to handle the asynchronous current surge demand of the MRI. The UPS is the most capable device for supplying a clean output of power during nominal as well as compromised power conditions. Such a power supply include the Gold Series ProMed UPS offered by WDC Technologies of San Diego, Calif., assignee of the present invention.
Uninterruptible power supplies (UPS) systems are devices that are commonly used to stabilize and maintain a back-up constant power supply for use in the event of an interruption in the main power distribution system. UPSs are used to compensate for voltage sags in the line voltage and provide instantaneous back-up voltage to equipment when the primary voltage power is interrupted. This can be critical to certain devices that cannot tolerate power interruptions, such as computers, medical devices, and safety equipment. The quality of the power supplied by a UPS system is compiled by various factors, including the quality of the output voltage regulation, the total harmonic distortion (Vthd) introduced by the UPS into the power distribution system, the output impedance of the UPS, the response of the UPS to transient events in the line voltage, and the response of the UPS to non-linear or distorted load requirements. Feedback control systems that control the UPS voltage, frequency and amplitude are pivotal to enhance the quality of the UPS output. An example of an arrangement and operation of a UPS and its controls is described in U.S. Pat. No. 6,768,223 to Powell et al., issued Jul. 27, 2004, the contents of which are fully incorporated herein by reference.
Prior art controllers for UPS systems traditionally use a single voltage control loop using proportional-integral (PI) control laws or proportional-integral-derivative (PID) control laws. These controllers may include a pulse width modulated frequency generator to smooth the frequency output to match the requirements of the particular load served. U.S. Pat. No. 5,654,591 to Mabboux et al., issued Aug. 5, 1997, the contents of which are fully incorporated herein by reference, illustrates the use of both of these types of controllers in a UPS system. PI controllers and PID controllers, collectively referred to herein as “classic” controllers, offer the benefits of minimal steady state error and are extremely stable, but classic controllers are ill-equipped to handle harmonic distortion at the output voltage which are exacerbated by non-linear loads. The transient response of a classic controller can also be problematic, with response time on the order of 5-50 milliseconds. Also, there is a typically drop in the voltage of a system using a classic controller when a full load is applied, and this voltage drop is proportional to the impedance of the system.
Another, less frequently used type of controller is the state space controller which is based on the set of “state” variables solved by differential calculus. An example of a state space controller is described in U.S. Pat. No. 5,047,910 to Levran et al., issued Sep. 10, 1991, the contents of which are fully incorporated herein by reference. State space controllers exhibit very good transient response time (less than 1 ms) and very low harmonic distortion in the range of one percent or less. However, several drawbacks exist in the use of state space controllers that largely exclude their use in most applications, including a relatively large steady-state error associated with the use of state space controllers that may be as high as 10% of the full load, an instability that can result in a modulation of the output voltage, and a frequency inconsistency with pulse width modulation that varies with conditions such as load, filter components, and DC bus voltage.
One by-product of such high power electronic equipment is the generation of harmonic currents. The harmonic currents are predominantly the 5th and 7th order, originated by six pulse rectifiers. The harmonic current magnitude worsens when the rectifiers are SCR controlled. Harmonic currents are carried through the power source and travel to a power feed system designed for sixty (60) Hertz. These harmonic currents create a voltage distortion across the feed wires as an i×r voltage drop association. The insertion of unwanted harmonics in the feed lines have costly effects. The bulk of the effects are ultimately seen as unwanted heat. The harmonic distortion disrupts and interferes with the correct operation of other electronic equipment, such as MRI equipment and all sensitive electronic equipment.
When harmonics are reflected to the utility, they are seen not only as voltage distortion but also as a complex power factor. Many utilities penalize the user as much as thirty percent (30%) yearly in surcharges for unacceptable power factors. Poor power factors, whether displacement or harmonic generated, demand additional Kva. To accommodate the demand requirement, larger transformers and cabling are needed.
Power protection devices are used to protect electronic equipment. Some do nothing to address load generated harmonics, passing them directly to the utility while others actually generate their own. The troublesome harmonics, 5th and 7th, are passed through the regulator directly to the utility. Newer power protection technologies still generate their own harmonics. Bulky expensive filters are added to the system to bring the harmonics within acceptable standards. Although the specifications for these power regulators claim input power factor of unity, these claims only address the displacement power as the harmonics remain.
What is needed is a simple, cost effective harmonics attenuator that can be used with power regulator systems to attenuate the odd order harmonics that contribute to distortion and poor power factors.
The present invention is a harmonics eater that incorporates the benefits of both the classic controller and the state space controller using a combination controller that is stable and has minimal steady state error, and has a rapid transient response with low harmonic distortion. The combination controller divides the classic controller into two parts. The PID portion controlling the steady state error is separated from the pulse width modulated constant frequency signal generator. The PID portion is incorporated together in advance of a state space controller such that the output of the PID controller, i.e., the steady state error correction, is input to the state space controller. The state space controller further receives as input signals of a reference sinusoidal signal, the load current, the current across a pre-load filter capacitor, and the output voltage. From these inputs, the state space controller generates a transient error correction that is fed to the PWM portion of the classic controller for generating a sinusoidal output with both steady state and transient error correction. The sinusoidal output is directed to a power amplifier and filtered for delivery to the load.
The foregoing harmonics eater using the combination controller is well suited to clean utility current harmonics and output voltage harmonics as well as provide a super fast voltage correction on transient loads. Other features and advantages of the invention will become apparent from the following detailed description, taken in conjunction with the accompanying drawings which illustrate, by way of example, the features of the invention.
In a close loop system such as that shown in
KPe+KI∫edt+KDde/dt
The signal is sent to the PWM signal generator 30b, and a new output is obtained. The new output is rectified by the rectifier 20 and sent back to the PID controller 30a to find a new error signal, and the process is repeated over and over again. The use of PI and PID controllers are well established in the art of electrical feedback control systems because of their relative stability and because a very low steady state error can be achieved with the classic controller.
where x is an n by 1 vector representing the state, u is a scalar representing the input, and y is a scalar representing the output. The Eigenvalues of A give the system poles. The controller design involves solving equations above to meet the control objectives. The details of the schematic configuration and mathematics associated with state space controllers are set forth in U.S. Pat. No. 5,047,910 to Levran et al., incorporated herein by reference, and accordingly its description is omitted herein for brevity.
The input to the state space controller 200 shown in
The combination controller 350 of
The state space controller 320 cooperates with said first controller 310 in that it receives the steady state error signal 315 as well as a reference sinusoidal voltage 328 (Vref Sin A). In order to solve the state space equations, the controller 320 also receives as inputs the amplified output voltage signal of said combination controller 322 (VO), a current signal 332 corresponding to a pre-load filter capacitor (IC), and an output current signal 342 (IL). Using the five inputs (Vref Sin A, ESS, IC, VO, and IL), the state space controller 320 generates a transient response error signal 325 (ET) that is directly forwarded to a constant frequency pulse width modulated signal generator 330 incorporated in controller 350.
Controller 330 cooperates state space controller 320 by receiving the transient response error signal 325 (ET) and generating a constant frequency pulse width modulated (PWM) sinusoidal voltage signal 335. Because the frequency of the output signal 325 from the state space controller 320 is variable—a disfavored characteristic of the amplified output signal—the PWM signal generator 330 converts the signal 325 to a uniform frequency signal. The signal 335 from the PWM controller 330 is communicated directly to a power amplifier 340 configured to receive said PWM sinusoidal voltage signal 335 and produce the amplified output voltage signal 322 (VO) of said combination controller 350.
The combination controller 350 is a combination of the classical controller 30 and the state space controller 200, arranged in a manner that the two controllers compliment each other and improve the overall performance of the system. Such as controller can be applied to an electrical or mechanical system and the benefits of the combination controller will be realized. The controller 310 controls the steady state error value of the output voltage and keeps the system stable. The state space controller 320 controls the waveform, i.e., the harmonics, and regulates the transient response by comparing the output voltage to the reference sinusoidal signal. Finally, the controller 330 makes the PWM frequency constant and creates a sinusoidal wave form that is applied directly to the power amplifier 340.
The state space controller 320 receives the steady state error correction signal 315 from the PI (or PID) controller 310 across resistor R6, and also receives the output voltage signal Vo across resister R7, the load current across resister R17 and capacitor C5, and the current across the filter capacitor across resistor R8 and capacitor C2. These inputs are delivered to a summing amplifier along with the signal OV, a reference sine wave signal passed across resistor R4. The reference signal OV is also routed around the amplifier using a capacitor C3 and resistor R5 in parallel. The output of the amplifier 820 is the transient response error signal 325 that is forwarded to the pulse width modulator controller 330.
The pulse width modulator controller 330 compares the amplified output 335 from the product of the state space controller 320 output signal 325 across resistor R11 and the output 845 from the triangle wave generator circuit 850 across resistor R9, and generates a constant frequency pulse width modulated signal 335 that is directed to the power amplifier 340. The signal 335 incorporates the steady state error correction from the PI controller 310 and the transient error correction from the state space controller 320, and the resultant signal 335 is regulated by the triangle wave generator such that the amplified voltage output signal Vo is regular even under transient load conditions. Testing of no load to full load conditions with non-linear loading and half load to full load transients using linear loading shown in
APPLICATION NO. 1—FREQUENCY CONVERTER
There are many applications for the combination controller shown in
APPLICATION NO. 2—POWER CONDITIONER
A second exemplary application of the combination controller of the present invention is depicted in the schematic for a power conditioner or power booster as illustrated in
APPLICATION NO. 3—UNINTERRUPTIBLE POWER SUPPLY
The third exemplary application of the controller of the present invention is depicted in the block diagram of the cross platform uninterruptible power supply of
APPLICATION NO. 4—HARMONICS EATER
An input AC source 901 operating at a first frequency and phase drives a first circuit 905 including a line inductor 910 and a capacitor 920. The voltage across the capacitor (C1) 920, Vout, is applied to a series of transistors Q1, Q2, Q3, and Q4 driven by the combination controller 930. The gates of the transistors Q1, Q2, Q3, and Q4 control the output voltage Vout. Current transformer (CI) 925 allows the current in circuit 905 to be input to the combination controller 930 at the state space vector control 950. The voltage signal from the AC source 901 is fed to the line synchronization sine wave generator 955, which generates the reference voltage signal (V Ref) for the PID controller 960 and the reference sine wave (Sin Ref) for the state space vector controller 950. The output DC voltage (V-DC Fbk) across the capacitor 920 is connected to the PID controller 960 via bus 965, and the current (I-DC Fbk) is connected to the state space vector control 950 via bus 975.
When a load is applied across the output terminals 980, the current (I-Fdbk) is communicated from the current transformer 925 to the state space vector controller 950 and the line synchronization sine generator generates V Ref to the PID controller 960, which also receives the output voltage V-DC fdbk. The PID controller 960 generates the steady state error between the two inputs and delivers the steady state input signal 990 to the steady state vector controller 950. The steady state vector controller uses the steady state error signal 990 as an input, along with the reference sine signal (Sin Ref), the load current I-Fbk from the current transformer 925, the voltage (V-AC Fbk) in the circuit 905 delivered across bus 995, and the output current I-DC Fbk from bus 975, and generates the transient error signal 940, which is used to calculate the frequency dependent power factor K. The power factor and the transient error signal are sent to the pulse width modulator controller 945 which outputs a signal 1000. This output signal of the combination controller 930 is used to drive the signals on the transistors Q1-Q4 to eliminate harmonics propagating downstream which can then be reflected upstream back to the AC voltage supply 901.
With DC power applied to the output 980 from and external source or via regenerative energy as a result of an EMF from sudden unloaded motors or electromagnet discharge, the control 930 reverses the transistor Q1-Q4 operation to direct the energy to the source 901 (typically the utility) in a regenerative mode. The controller immediately initiates an operational quadrant shift from the first quadrant to the fourth to redirect the energy. The power delivered to the utility is forced to a sine function by the sine generator 955, assuring the current harmonic content is maintained well below the IEEE519 standard for reflected current harmonics. It is this regenerative ability that enhances and differentiates the harmonic eater from all other DC conversion devices. For example, a standard controller with regeneration requires several seconds to reverse the signal, but the harmonics eater of the present invention requires only microseconds to reverse without ITHD introduced into the utility.
Various changes and modifications may be made in the construction and mode of operation of the control system and devices utilizing said control system described above. These changes, which are in accordance with the spirit of the invention, come within the scope of the appended claims and are embraced thereby.
This application is a continuation in part (CIP) application from U.S. patent application Ser. No. 11/080,584, now U.S. Pat. No. 7,212,421, filed Mar. 15, 2005, the contents of which are fully incorporated herein by reference.
Number | Date | Country | |
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Parent | 11080584 | Mar 2005 | US |
Child | 11788174 | Apr 2007 | US |