The present disclosure pertains broadly to the field of mechanical connectors. More specifically, the present disclosure relates to mechanical connectors suitable for use in fall-arresting or fall prevention applications.
In various applications, safety harnesses are used in work environments where there may be a risk of falling from an elevated position. In some applications, a user wearing a safety harness may be connected to a lanyard that is then attached to an anchor point. The lanyard is attached to the harness with a connector which is configured for removably connecting the safety harness with the lanyard.
A wide variety of connectors exists for various applications. In some examples, the connector is movable between a first position, where the connector securely connects the safety harness to the lanyard, and a second position, where the connector allows the safety harness to be disconnected from the lanyard. A two-action locking mechanism may be provided with some connectors to prevent inadvertent movement between the first and second positions. In some examples, the two-action locking mechanism may require two discrete actions by the user, such as two pulling, pushing, and/or twisting actions. A third action mechanism may be provided to open the connector from the first position to the second. For example, two discrete actions may be required to unlock the locking mechanism, while a third action is necessary to open the connector to allow the connector to be connected to the lanyard. Many of the existing connector designs are difficult to use when operating the two-action locking mechanism then to move the connector between the first and second position. Some connectors require the unlocking to be performed using both hands, thereby making it difficult to open the unlocked connector because the user does not have a free hand. Accordingly, there is a need in the art for an improved connector that overcomes the deficiencies associated with the existing devices.
Accordingly, and generally, provided is an improved connector for use in a fall arresting or fall protection system. Preferably, provided is an improved connector that overcomes the deficiencies of existing connectors.
According to some non-limiting embodiments or aspects, a connector may include a frame having a first end, a second end, and a pass-through opening extending between the first end and the second end along a longitudinal axis of the frame. The connector further may include a gate positioned between the first end and the second end of the frame and movable between a closed position to close the pass-through opening and an open position to open the pass-through opening. The connector further may include a locking mechanism for selectively locking the gate in the closed position. The locking mechanism may have a rotatable knob connected to at least one of the first end and the second end of the frame and rotatable in a direction about the longitudinal axis and a locking indent on the gate configured for receiving at least a portion of the rotatable knob when the gate is in the closed position. The locking indent may have a curved sloped portion arranged at an angle relative to a longitudinal axis of the gate and a recess arranged substantially perpendicular to the longitudinal axis of the gate.
According to some non-limiting embodiments or aspects, in the closed position, the gate may be connected to the first end and the second end of the frame, and, in the open position, the gate may be disconnected from at least one of the first end and the second end of the frame. The rotatable knob may be rotatable between a first position permitting longitudinal movement of the gate between the first end and the second end of the frame and a second position preventing longitudinal movement of the gate when the gate is in the closed position. The rotatable knob may have a pin positioned within at least one of the first end and the second end of the frame. The rotatable knob may be biased to the second position by a first biasing member, such as a spring.
According to some non-limiting embodiments or aspects, an outer sleeve surrounding at least a portion of the rotatable knob may be provided. The outer sleeve may be axially movable relative to the rotatable knob between a first position and a second position, wherein, in the first position of the outer sleeve, rotational movement of the rotatable knob is prevented, and wherein, in the second position of the outer sleeve, rotational movement of the rotatable knob is permitted. The outer sleeve may be operatively connected with the rotatable knob in the second position of the outer sleeve to permit rotational movement of the rotatable knob with rotational movement of the outer sleeve. The outer sleeve may be axially biased to the first position by a second biasing member.
According to some non-limiting embodiments or aspects, the gate may have an elongated, substantially cylindrical body with a first end and a second end spaced apart along a longitudinal axis of the gate. The locking indent may be positioned at one of the first end and the second end of the gate. The locking indent may have a sloped portion arranged at an angle relative to the longitudinal axis of the gate and a recess arranged substantially perpendicular to the longitudinal axis of the gate. The recess may prevent opening of the gate without rotation of the rotatable knob. The sloped portion may be configured to automatically rotate the rotatable knob to receive the gate when the gate is pushed to a closed position. The locking indent may have a gap between the curved sloped portion and a sidewall of the gate and wherein a pin of the rotatable knob is guided within the gap along the curved sloped portion. The cylindrical body of the gate may be movable within a bore extending through the first end of the frame. The gate may have a track extending between the first end and the second end in a direction of the longitudinal axis. The frame may have a detent within the bore of at least one of the first end and the second end of the frame, the detent being received within the track of the gate to delimit longitudinal and rotational movement of the gate relative to the frame. The frame may have an attachment portion with an opening for receiving at least an element of a fall arrest system.
According to some non-limiting embodiments or aspects, a connector may have a frame having a first end, a second end, and a pass-through opening extending between the first end and the second end along a longitudinal axis of the frame. The connector further may include a gate positioned between the first end and the second end of the frame. The gate may have an elongated, substantially cylindrical body with a first end and a second end spaced apart along a longitudinal axis of the gate. The gate may be movable between a closed position, wherein the gate is connected to the first end and the second end of the frame, and an open position, wherein the gate is disconnected from at least one of the first end and the second end of the frame. The connector may further include a locking mechanism for selectively locking the gate in the closed position. The locking mechanism may include a rotatable knob connected to at least one of the first end and the second end of the frame and rotatable in a direction about the longitudinal axis between a first position permitting longitudinal movement of the gate between the first end and the second end of the frame and a second position preventing longitudinal movement of the gate when the gate is in the closed position. The rotatable knob may have a pin positioned within a bore of at least one of the first end and the second end of the frame. The locking mechanism may further have locking indent on one of the first end and the second end of the cylindrical body of the gate. The locking indent may be configured for receiving the pin of the rotatable knob when the gate is in the closed position. The locking indent may have a curved sloped portion arranged at an angle relative to the longitudinal axis of the gate and a recess arranged substantially perpendicular to the longitudinal axis of the gate, the recess configured for receiving the pin of the rotatable knob when the gate is in the closed position. The rotatable knob may be biased to the second position by a first biasing member, such as a spring.
According to some non-limiting embodiments or aspects, the cylindrical body of the gate may be movable within a bore extending through the first end and the second end of the frame. The gate may have a track extending between the first end and the second end in a direction of the longitudinal axis. The frame may have a detent within the bore of at least one of the first end and the second end of the frame. The detent may be received within the track of the gate to delimit longitudinal and rotational movement of the gate relative to the frame.
According to some non-limiting embodiments or aspects, an outer sleeve surrounding at least a portion of the rotatable knob may be provided. The outer sleeve may be axially movable relative to the rotatable knob between a first position and a second position, wherein, in the first position of the outer sleeve, rotational movement of the rotatable knob is prevented, and wherein, in the second position of the outer sleeve, rotational movement of the rotatable knob is permitted. The outer sleeve may be operatively connected with the rotatable knob in the second position of the outer sleeve to permit rotational movement of the rotatable knob with rotational movement of the outer sleeve. The outer sleeve may be axially biased to the first position by a second biasing member.
According to some non-limiting embodiments or aspects, a connector may include a frame having a first end, a second end, and a pass-through opening extending between the first end and the second end. The connector may further include a gate positioned between the first end and the second end of the frame and movable between a closed position to close the pass-through opening and an open position to open the pass-through opening. The connector may further include a locking mechanism for selectively locking the gate in the closed position. The locking mechanism may include a rotatable knob connected to at least one of the first end and the second end of the frame and rotatable in a direction about the longitudinal axis. The rotatable knob may have a pin positioned within a bore of at least one of the first end and the second end of the frame. The locking mechanism may include an outer sleeve surrounding at least a portion of the rotatable knob, the outer sleeve axially movable relative to the rotatable knob between a first position and a second position. In the first position of the outer sleeve, rotational movement of the rotatable knob may be prevented, and in the second position of the outer sleeve, rotational movement of the rotatable knob may be permitted. The locking mechanism further may have a locking indent on the gate configured for receiving the pin of the rotatable knob when the gate is in the closed position. The locking indent may have a curved sloped portion arranged at an angle relative to a longitudinal axis of the gate and a recess arranged substantially perpendicular to the longitudinal axis of the gate, wherein the recess is configured for receiving the pin of the rotatable knob when the gate is in the closed position. The rotatable knob may be rotationally biased by a biasing mechanism, such as a spring.
Further embodiments or aspects of the present disclosure are set forth in the following numbered clauses.
Clause 1: A connector comprising: a frame having a first end, a second end, and a pass-through opening extending between the first end and the second end along a longitudinal axis of the frame, a gate positioned between the first end and the second end of the frame and movable between a closed position to close the pass-through opening and an open position to open the pass-through opening; and a locking mechanism for selectively locking the gate in the closed position, the locking mechanism comprising: a rotatable knob connected to at least one of the first end and the second end of the frame and rotatable in a direction about the longitudinal axis; and a locking indent on the gate configured for receiving at least a portion of the rotatable knob when the gate is in the closed position, the locking indent comprising a curved sloped portion arranged at an angle relative to a longitudinal axis of the gate and a recess arranged substantially perpendicular to the longitudinal axis of the gate.
Clause 2: The connector of clause 1, wherein, in the closed position, the gate is connected to the first end and the second end of the frame, and wherein, in the open position, the gate is disconnected from at least one of the first end and the second end of the frame.
Clause 3: The connector of clause 1 or 2, wherein the rotatable knob is rotatable between a first position permitting longitudinal movement of the gate between the first end and the second end of the frame and a second position preventing longitudinal movement of the gate when the gate is in the closed position.
Clause 4: The connector of any of clauses 1-3, wherein the rotatable knob comprises a pin positioned within at least one of the first end and the second end of the frame.
Clause 5: The connector of any of clauses 1-4, wherein the rotatable knob is biased to the second position by a first biasing member.
Clause 6: The connector of any of clauses 1-5, wherein the first biasing member is a spring.
Clause 7: The connector of any of clauses 1-6, further comprising an outer sleeve surrounding at least a portion of the rotatable knob, the outer sleeve axially movable relative to the rotatable knob between a first position and a second position, wherein, in the first position of the outer sleeve, rotational movement of the rotatable knob is prevented, and wherein, in the second position of the outer sleeve, rotational movement of the rotatable knob is permitted.
Clause 8: The connector of any of clauses 1-7, wherein the outer sleeve is operatively connected with the rotatable knob in the second position of the outer sleeve to permit rotational movement of the rotatable knob with rotational movement of the outer sleeve.
Clause 9: The connector of any of clauses 1-8, wherein the outer sleeve is axially biased to the first position by a second biasing member.
Clause 10: The connector of any of clauses 1-9, wherein the gate has an elongated, substantially cylindrical body with a first end and a second end spaced apart along a longitudinal axis of the gate.
Clause 11: The connector of any of clauses 1-10, wherein the locking indent is positioned at one of the first end and the second end of the gate.
Clause 12: The connector of any of clauses 1-11, wherein the locking indent comprises a gap between the curved sloped portion and a sidewall of the gate and wherein a pin of the rotatable knob is guided within the gap along the curved sloped portion.
Clause 13: The connector of any of clauses 1-12, wherein the cylindrical body of the gate is movable within a bore extending through the first end and the second end of the frame.
Clause 14: The connector of any of clauses 1-13, wherein the gate comprises a track extending between the first end and the second end in a direction of the longitudinal axis.
Clause 15: The connector of any of clauses 1-14, wherein the frame comprises a detent within a bore of at least one of the first end and the second end of the frame, the detent received within the track of the gate to delimit longitudinal and rotational movement of the gate relative to the frame.
Clause 16: The connector of any of clauses 1-15, wherein the frame has an attachment portion with an opening for receiving an element of a fall arrest system.
Clause 17: A connector comprising: a frame having a first end, a second end, and a pass-through opening extending between the first end and the second end along a longitudinal axis of the frame, a gate positioned between the first end and the second end of the frame, the gate having an elongated, substantially cylindrical body with a first end and a second end spaced apart along a longitudinal axis of the gate, the gate being movable between a closed position, wherein the gate is connected to the first end and the second end of the frame, and an open position, wherein the gate is disconnected from at least one of the first end and the second end of the frame; and a locking mechanism for selectively locking the gate in the closed position, the locking mechanism comprising: a rotatable knob connected to at least one of the first end and the second end of the frame and rotatable in a direction about the longitudinal axis between a first position permitting longitudinal movement of the gate between the first end and the second end of the frame and a second position preventing longitudinal movement of the gate when the gate is in the closed position, the rotatable knob having a pin positioned within a bore of at least one of the first end and the second end of the frame; and a locking indent on one of the first end and the second end of the cylindrical body of the gate, the locking indent comprising a curved sloped portion arranged at an angle relative to the longitudinal axis of the gate and a recess arranged substantially perpendicular to the longitudinal axis of the gate, the recess configured for receiving the pin of the rotatable knob when the gate is in the closed position, wherein the rotatable knob is biased to the second position by a first biasing member.
Clause 18: The connector of clause 17, wherein the first biasing member is a spring.
Clause 19: The connector of clause 17 or 18, wherein the cylindrical body of the gate is movable within a bore extending through the first end and the second end of the frame.
Clause 20: The connector of any of clauses 17-19, wherein the gate comprises a track extending between the first end and the second end in a direction of the longitudinal axis, wherein the frame comprises a detent within the bore of at least one of the first end and the second end of the frame, and wherein the detent is received within the track of the gate to delimit longitudinal and rotational movement of the gate relative to the frame.
Clause 21: The connector of any of clauses 17-20, further comprising an outer sleeve surrounding at least a portion of the rotatable knob, the outer sleeve axially movable relative to the rotatable knob between a first position and a second position, wherein, in the first position of the outer sleeve, rotational movement of the rotatable knob is prevented, and wherein, in the second position of the outer sleeve, rotational movement of the rotatable knob is permitted.
Clause 22: The connector of any of clauses 17-21, wherein the outer sleeve is operatively connected with the rotatable knob in the second position of the outer sleeve to permit rotational movement of the rotatable knob with rotational movement of the outer sleeve.
Clause 23: The connector of any of clauses 17-22, wherein the outer sleeve is axially biased to the first position by a second biasing member.
Clause 24: A connector comprising: a frame having a first end, a second end, and a pass-through opening extending between the first end and the second end; a gate positioned between the first end and the second end of the frame and movable between a closed position to close the pass-through opening and an open position to open the pass-through opening; and a locking mechanism for selectively locking the gate in the closed position, the locking mechanism comprising: a rotatable knob connected to at least one of the first end and the second end of the frame and rotatable in a direction about a longitudinal axis, the rotatable knob having a pin positioned within a bore of at least one of the first end and the second end of the frame; an outer sleeve surrounding at least a portion of the rotatable knob, the outer sleeve axially movable relative to the rotatable knob between a first position and a second position, wherein, in the first position of the outer sleeve, rotational movement of the rotatable knob is prevented, and wherein, in the second position of the outer sleeve, rotational movement of the rotatable knob is permitted; and a locking indent on the gate comprising a curved sloped portion arranged at an angle relative to a longitudinal axis of the gate and a recess arranged substantially perpendicular to the longitudinal axis of the gate, wherein the recess is configured for receiving the pin of the rotatable knob when the gate is in the closed position.
Clause 25: The connector of clause 24, wherein the rotatable knob is rotationally biased by a biasing mechanism.
Clause 26: The connector of clause 24 or 25, wherein the biasing mechanism is a spring.
Clause 27: The connector of any of clauses 24-26, wherein the outer sleeve is axially biased to the first position by a second biasing member.
These and other features and characteristics of the present invention, as well as the methods of operation and functions of the related elements of structures and the combination of parts and economies of manufacture, will become more apparent upon consideration of the following description and the appended claims with reference to the accompanying drawings, all of which form a part of this specification, wherein like reference numerals designate corresponding parts in the various figures. It is to be expressly understood, however, that the drawings are for the purpose of illustration and description only and are not intended as a definition of the limits of the invention.
Additional advantages and details of the invention are explained in greater detail below with reference to the exemplary embodiments or aspects that are illustrated in the accompanying schematic figures, in which:
Spatial or directional terms, such as “left”, “right”, “inner”, “outer”, “above”, “below”, and the like, are not to be considered as limiting as the invention can assume various alternative orientations. For purposes of the description hereinafter, the terms “end”, “upper”, “lower”, “right”, “left”, “vertical”, “horizontal”, “top”, “bottom”, “lateral”, “longitudinal”, and derivatives thereof shall relate to the invention as it is oriented in the drawing figures.
As used in the specification and the claims, the singular form of “a”, “an”, and “the” includes plural referents unless the context clearly dictates otherwise.
All numbers used in the specification and claims are to be understood as being modified in all instances by the term “about”. “About” means a range of plus or minus ten percent of the stated value.
Unless otherwise indicated, all ranges or ratios disclosed herein are to be understood to encompass any and all subranges or subratios subsumed therein. For example, a stated range or ratio of “1 to 10” should be considered to include any and all subranges between (and inclusive of) the minimum value of 1 and the maximum value of 10; that is, all subranges or subratios beginning with a minimum value of 1 or more and ending with a maximum value of 10 or less, such as but not limited to, 1 to 6.1, 3.5 to 7.8, and 5.5 to 10.
The terms “first”, “second”, and the like are not intended to refer to any particular order or chronology, but instead refer to different conditions, properties, or elements.
By “at least” is meant “greater than or equal to”. By “not greater than” is meant “less than or equal to”.
The term “includes” is synonymous with “comprises”.
It is to be understood that the specific devices and processes illustrated in the attached drawings, and described in the following specification, are simply representative embodiments or aspects of the invention. Hence, specific dimensions and other physical characteristics related to the embodiments or aspects disclosed herein are not to be considered as limiting.
Referring to the drawings in which like reference characters refer to like parts throughout the several views thereof, the present disclosure is generally directed to a connector suitable for use in fall-arresting or fall prevention applications. With initial reference to
With continued reference to
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The first end 108 and the second end 110 may be formed monolithically with the spine 162 such that the frame 102 is formed as a single, unitary component. In some embodiments or aspects, the first end 108 and the second end 110 may be formed separately from the spine 162 and removably or non-removably attached thereto. For example, the first end 108 and the second end 110 may connected to the spine 162 by welding, one or more fasteners, or other mechanical connection. The first end 108, the second end 110, and/or the spine 162 may have a uniform or non-uniform cross-sectional shape along the length thereof. The frame 102 may be made from metal, composite, combination of metal and composite, or other heavy duty material capable of withstanding loads that may be imparted on the connector 100.
With reference to
With continued reference to
The gate 118 is movable relative to the first receiving bore 114 and the second receiving bore 116 between a closed position (
With reference to
With continued reference to
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As described herein, the locking indent 138, defined by the sloped portion 145, the gap 160, and the recess 148, is configured for receiving at least a portion of the rotatable knob when the gate 118 is the in the closed position. Whereas the gate 118 in
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The outer sleeve 141 may be biased to the first position by a second biasing member 156b. In some preferred and non-limiting embodiments or aspects, the second biasing member 156b is provided between the rotatable knob 140 and the outer sleeve 141 to axially bias the outer sleeve 141 to the first position. The second biasing member 156b may be a spring. When the outer sleeve 141 is moved axially to the second position, the outer sleeve 141 may have first splines 143a on its inner surface that connect with the corresponding second splines 143b on an outer surface of the rotatable knob 140 such that the rotatable knob 140 and the outer sleeve 141 are in a splined connection. The spacing between the first splines 143a and the second splines 143b may be equal or unequal. In embodiments or aspects where the spacing between the first splines 143a and the second splines 143b is unequal, the outer sleeve 141 may be rotated by a predetermined angular amount before the first splines 143a on the outer sleeve 141 engage with the second splines 143b on the rotatable knob 140. In other embodiments or aspects, the rotatable knob 140 and the outer sleeve 141 may be connected when the outer sleeve 141 is in the second position via any other mechanical connection, such as a hex shape, oval shape, or other arrangement that allows rotation of the rotatable knob 140 about its longitudinal axis 147 with the rotation of the outer sleeve 141.
With continued reference to
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Having described the structure of the connector 100, the method of operation of the connector 100 from a first position permitting longitudinal movement of the gate 118 between the first end 108 and the second end 110 of the frame 102 and a second position preventing longitudinal movement of the gate 118 will now be described with reference to
As discussed herein, the rotatable knob 140 may be rotatable in one direction only (the opening direction) from its initial position toward a first position. Such rotation of the rotatable knob 140 generates a restoring force in the first biasing member 156a. Rotation of the rotatable knob 140 in a direction opposite to the opening direction may be prevented due to interaction between the rotatable knob 140 and the first end 108 of the frame 102, such as due to the positioning on the pin 154 that protrudes from the inner surface of the first receiving bore 116 into the slot 152 on the rotatable knob 140 when the rotatable knob 140 is in its initial position.
With rotation of the rotatable knob 140 in the opening direction toward the first position (
By moving the gate 118 out of the first end 108 of the frame 102, the opening 106 is opened to allow insertion of an element of a fall arrest/prevention system, such as one or more straps of a fall protection harness. As the gate 118 is moved out of the first receiving bore 114, the rotatable knob 140 can be released from the first position to be restored to a second position (initial position) due to the restoring force of the biasing mechanism 156. After unlocking the gate 118 from the first end 108 of the frame 102, the gate 118 can be freely moved in an axial direction along its longitudinal axis 126. As discussed herein, axial movement of the gate 118 away from the second end 110 is delimited by the interaction between the detent 130 within the second receiving bore 116 and the track 128 on the body 120 of the gate 118.
To close the gate 118, the gate 118 is moved axially along its longitudinal axis 126 toward the first end 108 of the frame 102. The rotatable knob 140 is positioned in the second (initial) position, where the pin 158 of the rotatable knob 140 is positioned in the path of travel of the gate 118. Specifically, the position of the pin 158 within the first receiving bore 114 prevents further axial movement of the gate 118 due to interference between the pin 158 and the sloped portion 144 of the gate 118. The rotatable knob 140 may be rotated manually, such as by physically rotating the outer sleeve 141 and the rotatable knob 140 toward the first position, or automatically, such as due to contact between the sloped portion 144 of the locking indent 138 on the gate 118 with the pin 158 on the rotatable knob 140. With manual rotation of the outer sleeve 141 and the rotatable knob 140, the rotatable knob 140 is rotated about the longitudinal axis 111 to circumferentially align the pin 158 with the gap 160 (shown in shown in
Although the invention has been described in detail for the purpose of illustration based on what are currently considered to be the most practical and preferred embodiments or aspects, it is to be understood that such detail is solely for that purpose and that the invention is not limited to the disclosed embodiments or aspects, but, on the contrary, is intended to cover modifications and equivalent arrangements that are within the spirit and scope of the appended claims. For example, it is to be understood that the present invention contemplates that, to the extent possible, one or more features of any embodiment or aspect can be combined with one or more features of any other embodiment or aspect.
This application is a continuation-in-part of and claims priority to U.S. patent application Ser. No. 15/698,264, filed on Sep. 7, 2017 and entitled “Harness Connector”, the disclosure of which is incorporated by reference herein in its entirety.
Number | Date | Country | |
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Parent | 15698264 | Sep 2017 | US |
Child | 15818110 | US |