This disclosure relates to harvesting headers used on agricultural vehicles for harvesting an agricultural crop, and more particularly to a system for evaluating oil level in a header without draining the oil.
Harvesters or windrowers are self-propelled or tractor-drawn farm implements used to mow a field and arrange mown crop in rows or “windrows.” Some windrowers, such as disc windrowers, use headers including rotating blades to cut stalks of grain or other crops. The rotating blades are driven by gears, and include lubricating oil in a sealed gearbox surrounding the gears. A lack of oil in the gearbox (e.g., due to an oil leak) can lead to catastrophic failure of the gears. The typical long and flat geometry of the gearbox and the harshness of the conditions in which the gearbox operates makes determining the amount of oil in the gearbox difficult. Typically, the gearbox is drained and the amount of oil removed is measured and compared against an expected oil amount. The oil is commonly replaced with fresh oil.
A harvesting header includes a header frame, a plurality of rotary cutters carried by the header frame, a gearbox containing at least one gear coupled to each rotary cutter, and an electronic sensor configured to indicate an amount of oil in the gearbox. Each rotary cutter has a rotating disc with at least one blade for cutting crops extending from the rotating disc.
An agricultural vehicle includes a vehicle frame, at least one wheel attached to the vehicle frame, and a harvesting header coupled to the vehicle frame by a plurality of hydraulic cylinders. In the case of a self-propelled windrower, the vehicle frame also includes a source of power, a means of transferring that power to the header and to the wheels for header drive and propulsion. In the case of a mower implement, the vehicle frame includes a means of receiving power from a tractor, and a way of attaching to or being drawn by the tractor. The harvesting header includes a header frame, a plurality of rotary cutters carried by the header frame, a gearbox containing at least one gear coupled to each rotary cutter, and an electronic sensor configured to indicate an amount of oil in the gearbox. Each rotary cutter has a rotating disc with at least one blade for cutting crops extending from the rotating disc.
A method of operating an agricultural vehicle includes adjusting at least one hydraulic cylinder coupling a header frame of a harvesting header to the agricultural vehicle to move the header frame to a known orientation, sensing or indicating a position of an oil surface in a gearbox coupled to the header frame and containing a plurality of gears, and determining or indicating an amount of oil in the gearbox based at least in part on the position of the oil surface.
While the specification concludes with claims particularly pointing out and distinctly claiming what are regarded as embodiments of the present disclosure, various features and advantages of embodiments of the disclosure may be more readily ascertained from the following description of example embodiments of the disclosure when read in conjunction with the accompanying drawings, in which:
The illustrations presented herein are not actual views of any header or portion thereof, but are merely idealized representations that are employed to describe example embodiments of the present disclosure. Additionally, elements common between figures may retain the same numerical designation.
The following description provides specific details of embodiments of the present disclosure in order to provide a thorough description thereof. However, a person of ordinary skill in the art will understand that the embodiments of the disclosure may be practiced without employing many such specific details. Indeed, the embodiments of the disclosure may be practiced in conjunction with conventional techniques employed in the industry. In addition, the description provided below does not include all elements to form a complete structure or assembly. Only those process acts and structures necessary to understand the embodiments of the disclosure are described in detail below. Additional conventional acts and structures may be used. Also note, the drawings accompanying the application are for illustrative purposes only, and are thus not drawn to scale.
As used herein, the terms “comprising,” “including,” “containing,” “characterized by,” and grammatical equivalents thereof are inclusive or open-ended terms that do not exclude additional, unrecited elements or method steps, but also include the more restrictive terms “consisting of” and “consisting essentially of” and grammatical equivalents thereof.
As used herein, the term “may” with respect to a material, structure, feature, or method act indicates that such is contemplated for use in implementation of an embodiment of the disclosure, and such term is used in preference to the more restrictive term “is” so as to avoid any implication that other, compatible materials, structures, features, and methods usable in combination therewith should or must be excluded.
As used herein, the term “configured” refers to a size, shape, material composition, and arrangement of one or more of at least one structure and at least one apparatus facilitating operation of one or more of the structure and the apparatus in a predetermined way.
As used herein, the singular forms following “a,” “an,” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise.
As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.
As used herein, spatially relative terms, such as “beneath,” “below,” “lower,” “bottom,” “above,” “upper,” “top,” “front,” “rear,” “left,” “right,” and the like, may be used for ease of description to describe one element's or feature's relationship to another element(s) or feature(s) as illustrated in the figures. Unless otherwise specified, the spatially relative terms are intended to encompass different orientations of the materials in addition to the orientation depicted in the figures.
As used herein, the term “substantially” in reference to a given parameter, property, or condition means and includes to a degree that one of ordinary skill in the art would understand that the given parameter, property, or condition is met with a degree of variance, such as within acceptable manufacturing tolerances. By way of example, depending on the particular parameter, property, or condition that is substantially met, the parameter, property, or condition may be at least 90.0% met, at least 95.0% met, at least 99.0% met, or even at least 99.9% met.
As used herein, the term “about” used in reference to a given parameter is inclusive of the stated value and has the meaning dictated by the context (e.g., it includes the degree of error associated with measurement of the given parameter).
The wheels 106 may be rotatably attached to the vehicle frame 104 and may support the vehicle frame 104 a distance above the ground. The agricultural vehicle 100 may include an engine, motor, or any actuator configured to actuate the wheels 106, thus propelling the vehicle frame 104 forward or backwards. The hydraulic manifold 108 may be configured to receive commands from and be controlled by elements of the control system 500, and may be used to actuate hydraulic cylinders, pumps, and/or motors of the agricultural vehicle 100.
The cutting assembly 200 may also include a rock guard 212 attached to the header frame 208 of the cutting assembly 200 and/or the vehicle frame 104 of the agricultural vehicle 100. The rock guard 212 may be a rigid plate or a series of rigid plates fixed relative to each other and mounted below the discs 204. As illustrated in
Transmission assemblies 214 may be configured to drive rotation of the discs 204. The transmission assemblies 214 may be driven by pressurized hydraulic fluid provided by the agricultural vehicle 100. The transmission assemblies 214 may be mechanically or electrically driven from a power source. In some embodiments, cutters of opposite rotational orientations are arranged in alternating succession. Specifically, the rotary cutters 202 may be ninety degrees out of phase with respect to the adjacent rotary cutters 202, particularly if circular paths of travel of the blades 206 of adjacent rotary cutters 202 overlap one another and therefore must be appropriately out of phase in order to avoid striking each other. The cutting assembly 200 may also include a positive mechanical drive connection between the rotary cutters 202 or discs 204 such that the rotary cutters 202 or discs 204 remain properly in phase with one another when actuated to rotate at any speed.
The small height of the gearbox 304 enables the blades 206 of the rotary cutters 202 to operate closer to ground level than a taller gearbox would, but introduces difficulty in monitoring the level of the oil in the gearbox 304. In particular, conventional methods of monitoring oil level (e.g., a dipstick, a sight glass, a float, etc.) are problematic because the vertical distance between the proper level of the oil surface 310 and a dangerously low level of the oil surface 310 may be small and difficult to detect.
The gearbox 304 may include an oil level indicator 308. As shown, the gearbox 304 may be shaped at one end (the right side in the embodiment shown in
The height of the oil surface 310 as observed with the oil level indicator 308 may depend not only on the amount of the oil in the gearbox 304, but also on the orientation of the header frame 208. Thus, the header frame 208 may also carry a header angle indicator 306 to indicate the orientation of the header frame 208. The header angle indicator 306 may include a reference level having one or more fluids (e.g., a liquid with a gas bubble in a sight glass) separate from the oil in the gearbox 304. In some embodiments, the header angle indicator 306 may be an electronic sensor. In certain embodiments, the header angle indicator 306 may include one or more distance sensors coupled to the hydraulic cylinders 110 and configured to measure the distance from the hydraulic cylinder(s) 110 a known reference point. When the header frame 208 is in an angled position, the operator may use the oil level indicator 308 to determine the amount of oil in the gearbox 304 based on the level shown on the header angle indicator 306. In some embodiments the header angle indicator 306 may be omitted, and the oil level indicator 308 may be used when the header frame 208 is tilted as far as possible to one side.
In certain embodiments, the header angle indicator 306 may be configured to send a signal corresponding to the orientation of the header frame 208 (e.g., an electrical signal, a radio signal, etc., via wired or wireless connection) to the control system 500 of the agricultural vehicle 100. The operator of the agricultural vehicle 100 may direct the control system 500 to tilt the header frame 208 to a known position. For example, the control system 500 may adjust hydraulic cylinders 110 responsive to an operator input to the control system 500.
Once the header frame 208 reaches the preselected orientation, the oil level indicator 308 may detect the oil surface 310 and correlate that information to the amount of oil in the gearbox 304. The oil level indicator 308 may likewise be configured to send a signal corresponding to the detected amount of oil in the gearbox 304 to the control system 500, which may relay the information to the operator (e.g., as a warning or status indicator on a graphical user interface).
As with the oil level indicator 308 shown in
The operator of the agricultural vehicle 100 may direct the control system 500 to bring the header frame 208 of the header 402 to a horizontal position (i.e., not tilted left or right). Once the header frame 208 reaches the horizontal orientation, the oil level indicator 408 may detect the oil surface 310 and correlate that information to the amount of oil in the gearbox 404. The oil level indicator 408 may likewise be configured to send a signal corresponding to the detected amount of oil in the gearbox 404 to the control system 500, which may relay the information to the operator (e.g., as a warning or status indicator on a graphical user interface).
In block 604, at least one hydraulic cylinder coupling a header frame of a harvesting header to the agricultural vehicle is adjusted to move the header frame to a known orientation. The header frame may be moved to a substantially horizontal position or to a tilted position. The hydraulic cylinders may be controlled by a control system associated with the agricultural vehicle. The orientation of the header frame may be measured before, during, and/or after the adjustment.
In block 606, the position of the oil surface in the gearbox is sensed with, for example, a dipstick, a sight glass, a float, an electronic sensor such as an acoustic transducer, etc. In some embodiments, a signal corresponding to the position of the oil surface may be transmitted to the agricultural vehicle (e.g., to the control system or another computer).
In block 608, an amount of oil in the gearbox is determined based at least in part on the position of the oil surface and optionally, based in part on the orientation of the header frame. In some embodiments, an angle of the header frame and the position of the oil surface may be correlated to a table of gearbox oil volumes (e.g., stored in a computer memory).
In block 610, a visual indicator of the amount of oil in the gearbox is provided to an operator of the agricultural vehicle. For example, the visual indicator may be provided on a graphical user interface of the control system.
If the amount of oil in the gearbox is determined to be below a predetermined threshold, a warning is provided to an operator of the agricultural vehicle, as indicated in block 612. The warning may be a visual indicator, an audible alert, a tactile alert, etc.
Still other embodiments involve a computer-readable storage medium (e.g., a non-transitory computer-readable storage medium) having processor-executable instructions configured to implement one or more of the techniques presented herein. An example computer-readable medium that may be devised is illustrated in
The small height of the gearbox 304, 404 enables the blades 206 of the rotary cutters 202 to operate closer to ground level than a taller gearbox would, but introduces difficulty in monitoring the level of the oil in the gearbox 304, 404. In particular, conventional methods of monitoring oil level (e.g., a dipstick, a sight glass, a float, etc.) are problematic because the vertical distance between the proper level of the oil surface 310 and a dangerously low level of the oil surface 310 may be small and difficult to detect. The arrangement of the oil level indicator 308, 408 overcomes this difficulty.
In the embodiments shown in
Additional non-limiting example embodiments of the disclosure are described below.
Embodiment 1: A harvesting header comprising a header frame, a plurality of rotary cutters carried by the header frame, a gearbox containing at least one gear coupled to each rotary cutter, and an electronic sensor configured to indicate an amount of oil in the gearbox. Each rotary cutter has a rotating disc with at least one blade for cutting crops extending from the rotating disc.
Embodiment 2: The harvesting header of Embodiment 1, wherein the electronic sensor comprises an acoustic sensor.
Embodiment 3: The harvesting header of Embodiment 2, wherein the acoustic sensor is configured to transmit an acoustic signal toward an oil surface in the gearbox and receive a reflected acoustic signal from the oil surface in the gearbox.
Embodiment 4: The harvesting header of Embodiment 2, wherein the acoustic sensor is configured to transmit an acoustic signal below an oil surface in the gearbox and receive a reflected acoustic signal from the gearbox.
Embodiment 5: The harvesting header of Embodiment 2, wherein the acoustic sensor is configured to transmit an acoustic signal into a head space in the gearbox above an oil surface and receive a reflected acoustic signal from the head space.
Embodiment 6: The harvesting header of Embodiment 1, wherein the electronic sensor comprises an optical sensor.
Embodiment 7: The harvesting header of Embodiment 6, wherein the optical sensor is configured to transmit an optical signal and receive a reflected optical signal from the surface of the oil.
Embodiment 8: The harvesting header of Embodiment 6, wherein the optical sensor is configured to transmit an optical signal through the oil.
Embodiment 9. The harvesting header of Embodiment 1, wherein the electronic sensor comprises a capacitive sensor.
Embodiment 10: The harvesting header of any one of Embodiment 1 through Embodiment 9, wherein the electronic sensor is configured to identify a physical property of oil in the gearbox.
Embodiment 11: The harvesting header of any one of Embodiment 1 through Embodiment 10, wherein the harvesting header further comprises a header angle indicator.
Embodiment 12: The harvesting header of Embodiment 11, wherein the header angle indicator comprises a reference level comprising a fluid container fluidly separate from the gearbox.
Embodiment 13: The harvesting header of Embodiment 11 or Embodiment 12, wherein the header angle indicator comprises an electronic sensor.
Embodiment 14: The harvesting header of any one of Embodiment 11 through Embodiment 13, wherein the header angle indicator comprises a sight glass.
Embodiment 15: The harvesting header of any one of Embodiment 11 through Embodiment 14, wherein the oil level indicator is configured to indicate the amount of oil in the gearbox based at least in part on information from the header angle indicator.
Embodiment 16: An agricultural vehicle comprising a vehicle frame, at least one wheel attached to the vehicle frame, and the harvesting header of any one of Embodiment 1 through Embodiment 15 coupled to the vehicle frame by a plurality of hydraulic cylinders.
Embodiment 17: The agricultural vehicle of Embodiment 16, wherein the harvesting header further comprises a header angle indicator.
Embodiment 18: The agricultural vehicle of Embodiment 17, further comprising a control system configured to adjust at least one of the hydraulic cylinders to change a position of the harvesting header, wherein the header angle indicator is configured to transmit a signal to the control system, the signal correlated to an orientation of the harvesting header.
Embodiment 19: The agricultural vehicle of Embodiment 18, wherein the header angle indicator comprises at least one distance sensor attached to a hydraulic cylinder of the plurality of hydraulic cylinders.
Embodiment 20: The agricultural vehicle of Embodiment 18 or Embodiment 19, wherein the control system is configured to adjust at least one of the hydraulic cylinders to move the harvesting header to a known position responsive to an operator input.
Embodiment 21: The agricultural vehicle of Embodiment 20, wherein the control system is configured to adjust at least one of the hydraulic cylinders to move the harvesting header to a position tilted at a known angle with respect to a horizontal orientation responsive to the operator input.
Embodiment 22: The agricultural vehicle of Embodiment 20 or Embodiment 21, wherein the control system is configured to adjust at least one of the hydraulic cylinders to move the harvesting header to a substantially horizontal position responsive to the operator input.
Embodiment 23: A method of operating an agricultural vehicle, the method comprising adjusting at least one hydraulic cylinder coupling a header frame of a harvesting header to the agricultural vehicle to move the header frame to a known orientation, sensing a position of an oil surface in a gearbox coupled to the header frame and containing a plurality of gears, and determining an amount of oil in the gearbox based at least in part on the position of the oil surface. At least some of the plurality of gears are coupled to rotary cutters, each rotary cutter having a rotating disc with at least one blade for cutting crops extending from the rotating disc.
Embodiment 24: The method of Embodiment 23, further comprising stopping rotation of the gears before sensing a position of the oil surface.
Embodiment 25: The method of Embodiment 23 or Embodiment 24, wherein adjusting at least one hydraulic cylinder comprises moving the header frame to a substantially horizontal position.
Embodiment 26: The method of any one of Embodiment 23 through Embodiment 25, wherein sensing a position of the oil surface in the gearbox comprises transmitting an acoustic signal toward the oil surface and receiving a reflected acoustic signal from the oil surface.
Embodiment 27: The method of any one of Embodiment 23 through Embodiment 26, further comprising, if the amount of oil in the gearbox is determined to be below a predetermined threshold, providing a warning to an operator of the agricultural vehicle.
Embodiment 28: The method of any one of Embodiment 23 through Embodiment 27, further comprising providing a visual indicator of the amount of oil in the gearbox to an operator of the agricultural vehicle.
Embodiment 29: The method of any one of Embodiment 23 through Embodiment 28, wherein determining an amount of oil in the gearbox is based at least in part on the known orientation of the header frame.
Embodiment 30: The method of any one of Embodiment 23 through Embodiment 29, wherein adjusting at least one hydraulic cylinder comprises measuring an orientation of the header frame.
Embodiment 31: The method of any one of Embodiment 23 through Embodiment 30, wherein determining an amount of oil in the gearbox comprises determining the amount of oil in the gearbox without opening the gearbox.
Embodiment 32: The method of any one of Embodiment 23 through Embodiment 31, wherein determining an amount of oil in the gearbox comprises determining the amount of oil in the gearbox without removing oil from the gearbox.
All references cited herein are incorporated herein in their entireties. If there is a conflict between definitions herein and in an incorporated reference, the definition herein shall control.
While the present disclosure has been described herein with respect to certain illustrated embodiments, those of ordinary skill in the art will recognize and appreciate that it is not so limited. Rather, many additions, deletions, and modifications to the illustrated embodiments may be made without departing from the scope of the disclosure as hereinafter claimed, including legal equivalents thereof. In addition, features from one embodiment may be combined with features of another embodiment while still being encompassed within the scope as contemplated by the inventors. Further, embodiments of the disclosure have utility with different and various machine types and configurations.
This application claims the benefit of the filing date of U.S. Provisional Patent Application 62/931,934, filed Nov. 7, 2019, the entire disclosure of which is incorporated herein by reference.
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/IB2020/055355 | 6/8/2020 | WO |
Number | Date | Country | |
---|---|---|---|
62931934 | Nov 2019 | US |