The field relates to hands-free lighting devices and, in particular, to lighted hats, lighted clothing items, and other accessories and components associated with hands-free lighting devices.
Often an individual desires a light focused to illuminate an area while performing a task or a light directed in a general outward direction for visibility. Holding a flashlight is an option, but such lighting devices are often cumbersome and may detract from the task being completed because the flashlight needs to be hand-held to be able to direct the light at a work site where the user needs illumination. As a result, hands-free lighting such as lighted headgear is often used because the individual desiring illumination does not need to hold the light source.
The lighted headgear can be a lighted hat that is displayed on a store shelf in a manner so that a potential purchaser can operate an activation switch to turn on the light source. To this end, the hat may be provided to the store with a power source already included so that the light source can be activated by the consumer. However, because the lighted hat may be shipped in bulk to the store with the power source included, the power source can be unintentionally activated through contact of the activation switch with an adjacent one of the packed hats. In particular, where the activation switch is positioned on the hat brim, the light source can be inadvertently turned on during shipping by the hat brim of one hat engaging or depressing the activation switch of another hat nested therewith. Such inadvertent activation can drain the power source prior to the hat's display on the store shelf.
Prior packaging arrangements have been configured to allow actuation of a switch to momentarily activate a power source while an item is encased with the packaging, but such prior packaging is generally a blister-type pack that completely encases the product so that it tends to be bulky and distracts from the appearance of the item within the package. Moreover, such prior blister-pack arrangements generally do not include sufficient structure on the packaging to block inadvertent actuation of the switch that might cause power to drain from the battery.
Moreover, while such packaging might protect against inadvertent actuation, a user can still leave the light source activated after the user is finished using it. For example, a user testing the light source at a store can leave the hat on the shelf with the light source still activated. This undesirably drains the power source so that a subsequent user might not be able to test the light source or a subsequent purchaser has limited power source life.
In one form, headgear is provided, such as a hat, stocking cap, headband, or the like, having one or more electrical devices, such as light sources, camera devices, or the like, mounted thereto. The hat includes a power source for providing power to the electrical device(s) and a shut-off mechanism for deactivating any operating electrical device(s) if the hat is not being used or worn. The shut-off mechanism can include a sensor device for detecting whether the hat is being used or worn, such as a motion sensor. If the hat does not move within a predetermined time period, the shut-off mechanism will deactivate any operating electrical devices to conserve the life of the power source.
In one preferred form, the shut-off mechanism includes an on/off switch configured to cycle the electrical devices through “on” and “off” states as desired. The on/off switch is coupled to control circuitry, which can include a microprocessor, configured or programmed to initiate a timer upon activation of the electrical devices to the “on” state. The timer counts down a predetermined time period, such as five, ten, or fifteen minutes, at the end of which the control circuitry is programmed to deactivate the electrical device(s). While this advantageously preserves battery life when the electrical device(s) are inadvertently left in the “on” state, such a timer, without more, would also turn the electrical device(s) off whether or not the headgear is worn and the operation of the electrical device(s) is desired. As such, the automatic shut-off mechanism can further include a motion or inertia sensor, such as in the form of tilt or vibration switch device, electrically coupled to the control circuitry and other electrical hat components. The motion sensor is configured to produce signals with movement thereof, such as normal movement from wearing the headgear. These signals can be utilized to repeatedly reset the timer through the control circuitry so that the electrical device(s) continue to operate as long as the headgear is moved during the timed period.
The tilt switch device can include a conductive housing having one or more contacts conductively insulated from the housing exposed in the interior of the housing. The tilt switch further includes a conductive member, such as a ball, allowed to freely travel as by rolling or shifting within the housing interior. With movement of the tilt switch, the conductive ball can roll into contact with one of the contacts exposed in the housing interior, which electrically couples the housing with the contact. When such a tilt switch device is mounted to a hat brim, hat crown, head band, or light module, routine movement of a wearer's head will repeatedly cause the conductive ball to electrically couple and decouple the housing with the contact, which can advantageously be utilized to generate a timer reset signal to repeatedly reset the timer each time the ball rolls into engagement with the contact. As the conductive ball continues to move with movement of the person wearing the headgear or simply by movement of their head, the ball will repeatedly contact the contact exposed within the interior of the housing, generating multiple timer reset signals for resetting the timer to keep the electrical device(s) activated until such movement ceases, such as when the wearer removes the headgear from their head. When the timer runs out, any electrical devices in an “on” state are switched to an “off” state.
In general, the various aspects of the invention herein relate to lights and other electronic devices that can be mounted to headgear and an automatic shut-off feature therefor. The headgear can include hats, including baseball caps, hoods, headbands, and other lighted clothing items having the lights positioned thereon to provide lighting generally forwardly of the wearer.
The headgear configured as described herein includes a mechanism to shut off one or more electronic devices operating on the headgear if a predetermined amount of time passes without movement of the headgear, such as by a wearer of the headgear moving from one location to another or by shifting their head. So configured, the shut-off mechanism allows the electronic devices to continue to operate as long as a user is wearing the headgear, but can also preserve power source life by turning off the electronic devices if a user leaves the hat in a fixed orientation, such as sitting on a stable surface with the electronic devices still operating.
More particularly, the headgear has the electronic devices and a power source to provide power to the electronic devices mounted thereto. An on/off switch can also be mounted to the headgear for allowing a user to selectively turn the electronic devices on and off. A motion or inertia sensor, such as in the form of a tilt or vibration switch mechanism, can be electronically coupled between the electronic devices and the power source. The sensor is electrically coupled to control circuitry and is operable to provide the circuit with signals indicating movement of the headgear and, thus, signals indicating that the headgear is being worn. The control circuit or circuitry includes a shut-off timer of a specified or predetermined time period that is actuated or started upon actuation of the on/off switch to turn the electronic devices on. With this configuration, when a user of the headgear activates one or more of the electronic devices, the control circuitry automatically starts the shut-off timer, which is set to run a predetermined length of time. If the timer runs the predetermined time without interruption and times out, the control circuitry is configured to turn any operating electronic devices off.
The motion or inertia sensor is actuated with movement of the headgear and, as such, can be configured to reset the shut-off timer upon actuation thereof. The motion sensor advantageously repeatedly resets the shut-off timer upon sufficiently continuous movement of the headgear by a wearer thereof. Importantly, however, if a user takes the headgear off and sets it down without turning the electronic devices off, the motion sensor will not be actuated and the shut-off timer will run down and the control circuitry will turn off the electronic devices to thereby save battery life.
Referring now to
The brim portion 16 has upper and lower main surfaces 20 and 22. The brim portion 16 includes a shape-retentive insert 24, such as of a foam or plastic material that is resiliently flexible so it can maintain a desired configuration for the brim portion 16, which can include a lateral curvature. The shape-retentive insert 24 includes upper and lower surfaces 24a and 24b. The brim portion 16 can also include an upper covering 26 and lower covering 28 that extend over the corresponding surfaces 24a and 24b of the insert 24, such as of a plastic, fabric, or other material. In such a form, the coverings 26, 28 would form the upper and lower main brim surfaces 20, 22 thereon. Alternatively, if the coverings 26 and 28 are omitted so that the insert 24 is exposed and is the brim portion 16, then the insert upper and lower surfaces 24a and 24b, would be the upper and lower main brim surfaces 20 and 22. The lower covering 28 can include a switch indicator portion 29 configured to provide a visual and/or tactile indication of where an on/off switch 32, described in more detail below, is located on the brim portion 16. Alternatively, the switch 32 can be mounted to the crown portion 14. The switch indicator 29 can be an embroidered portion, densely packed stitching, plastic, rubber, or other materials mounted to the brim portion 16 that appear different than the remainder of the lower covering 28 so as to provide the user with a visual indication of where the light switch device 32, and specifically the actuator 78 thereof, is located.
The light sources 30 can be mounted to an outer peripheral edge 31 of the brim portion 16 or along one or both of the upper and lower main brim surfaces, 20 and 22, such as to the coverings 26 and 28 and/or the surfaces of the insert 24 therebetween. Alternatively, the light sources 30 can be mounted to the crown portion 14. In the illustrated form, a light source holder 33 having light holder or bezel portions extending about the light sources or LEDs to hold the light sources at a desired angle is mounted to the brim portion 16, such as to the lower covering 28 thereof so that the light holders project through openings in the covering 28. The lower covering 28 can include an embroidered or densely packed stitching portion 35 having the openings therein for the light holder portions. Example light holder and light source configurations are described in U.S. patent application Ser. No. 12/714,403, filed Feb. 26, 2010, which is hereby incorporated by reference herein in its entirety.
A power source 34 is mounted or attached to the hat 10 to provide power to the electronic devices 12. The power source 34 can be replaceable, such as coin cell batteries, AA batteries, AAA batteries, or the like, or can be rechargeable. More specifically, the power source 34 can be coupled to the hat crown 14, such as to the hat band 18 or an adjustment strap 36 at the rear thereof. Alternatively, the power source 34 can be mounted to the brim portion 16 or at least partially embedded therein.
The hat 10 can also include an on/off switch device 32 having an actuator 78 such as in the form of a push button, slide switch, rotary switch, or the like, operable to cycle the electronic devices 12 between on and off conditions. The on/off switch device 32 can be mounted to the crown portion 14 or the brim portion 16, such as along or adjacent one of the upper and lower main surfaces 20 and 22 thereof. Preferably, the switch device 32 is mounted to the lower surface 24b of the brim insert 24 underneath the lower covering 28, so that a wearer of the hat 10 has to actuate the switch device 32 through contact with the lower covering 28. This maintains the natural appearance of the hat 10 by concealing the switch device 32 from view under the brim portion 16.
As described above, to preserve life of the power source 34, the hat 10 also includes a motion or inertia sensor such as a tilt switch device 38 and control circuitry 40 therefor, which can include electrical components such as a circuit board 44 with electrical devices mounted thereto including a microchip or microprocessor 41 or the like, with the control circuitry 40 being configured to provide timed operation of the electronic device(s) 12. In order to electrically connect the various electrical components and devices, electrical connections, including wires 42, traces on a circuit board 44, and the like, can be provided and electrically connect the electrical devices 12, the power source 34, the on/off switch 32, the tilt switch device 38, as well as the electrical devices on the circuit board 44 including the microprocessor 41. Preferably, as shown in
As shown in
Preferably, the automatic shut-off mechanism 45 including the circuit board 44 with the control circuitry 40, the on/off switch 32, and the tilt switch 38 mounted thereto is received within a housing 46. As shown, the housing 46 includes a base 48 and a cover 50 that are connected as by being snap fit together with the automatic shut-off mechanism 45 therebetween. The circuit board 44 can include apertures 52 that are sized to receive shafts 54 extending from the cover 50 therethrough. The shafts 54 fix the circuit board 44 against lateral movement when the circuit board 44 is received in the housing 46. Preferably, the base 48 includes bores 56 sized to receive the shafts 54 of the cover 50 therein so that the cover 50 and the base 48 can be connected together with the circuit board 44 therebetween. Alternatively, shafts 54 can project from the base 48 to be received within corresponding bores in the cover.
Turning now to more details of the housing 46 as shown in
The cover 50 also has a generally rectangular, and preferably square, footprint or perimeter 68. As shown, the cover's footprint 68 is larger than the base's footprint 58. As such, the cover 50 includes an outer edge or flange portion 70 that projects outwardly beyond the perimeter 58 of the base 48 with the base 48 and cover 50 connected together. This outer flange portion 70 can be utilized to secure the cover 50 to the lower surface 24b of the brim insert 24 using a suitable adhesive or the like with the base 48 received in the brim insert recess 66 to thereby secure the automatic shut-off mechanism 45 to the brim portion 16, and specifically to the brim insert 24 thereof.
The cover 50 includes an interior recess 72 inwardly of the outer edge portion 70 for reception of the circuit board 44 and components mounted thereto, such as the microprocessor 41, tilt switch 38, on/off switch 32, as well as other typical circuit board electrical components. As shown in
The cover 50 can include one or more cut-out openings or channels 82 recessed to extend along and across the outer edge portion 70 thereof. The channels 82 form slot openings when the housing 46 is assembled to receive the wires 42 extending therethrough for connecting the power source 34 and the electronic devices 12 outside of the housing 46 to the automatic shut-off mechanism 45 in the housing 46. Alternatively, the channels 82 can be sized to receive projecting contact portions 84 of the circuit board 44 therethrough, which can then attach to the wires 42.
Referring now to
Inside the housing 86 is a conductive tube 90 having opposing end portions 96a and 96b and being sized to receive one or more conductive balls 92, made of copper or the like, in the interior 93 thereof. In the illustrated form, the conductive tube 90 electrically connects to the lead 88a at the end portion 96a thereof. At the other end portion 96b, a contact 94 electrically coupled to the other lead 88b is exposed within the tube interior 93. The contact 94 at the end of the lead 88b is electrically insulated from the conductive tube 90 by an insulator member 97 fit in the tube interior 93 at the end 96b thereof and through which the lead 88b and/or contact 94 extends, as shown in
So configured, one of the leads 88a or 88b is electrically live through connection with the power source 34. In the illustrated example, lead 88b is live, so that when the ball 92 electrically couples the contact 94 and the tube 90, the electricity passes through the conductive ball 92 to the tube 90 and the lead 88a connected thereto, thereby electrically connecting the leads 88a or 88b and closing the electrical circuit, which causes voltage to be generated in a downstream electrical path which is used as a shut-off timer reset signal. In this manner, the tilt switch 38 can be configured to reset the shut-off timer by the timer reset signal generated upon the closing of the electrical circuit between the tube 90 and the contact 94 by the ball 92. The microprocessor 41 can be programmed to monitor the downstream electrical path from the tilt switch device 38 for a voltage, thereby receiving the reset signal and reset the shut-off timer every time the ball 92 electrically couples the tube 90 and the contact 94. Preferably, the timer will reset after the ball 92 electrically couples the tube 90 and the contact 94 and continue to run until the ball 92 disengages from the contact 94 and subsequently re-couples the tube 90 and the contact 94 by engaging the contact 94 again. This advantageously will deactivate any operating electrical devices mounted to the hat if the hat is left in a fixed orientation, but with the ball 92 electrically coupling the tube 90 and the contact 94 and staying in engagement with the contact 94, such as can occur when the hat is hung on a peg or the hat is resting on another object so that the tilt switch housing 86 is at an angled or other than horizontal orientation.
As shown, the contact 94 can be insulated from the tube 90 using a non-conductive plug member 97 sized to be received in the end portion 96 of the tube 90. The contact 94 can extend through the plug member 97 to electrically couple to the lead 88 and through the lead 88 to the circuit board 44. As such, the contact 94 is exposed in the interior 93 of the tube 90. Other configurations can also be utilized for the tilt switch. For example, two or more insulated contacts, as well as closed shapes other than a tube can be utilized. Additionally, a conductive fluid can be utilized in place of the ball 92.
Preferably, as shown in
By another approach, the motion or inertia sensor can be in the form of an inertia switch or a whisker switch. With the whisker switch, a conductive whisker extends from a spring through an opening in a conductive surface. A circuit is created when the whisker contacts an edge of the opening. This provides a similar operation to the tilt switch 38 described above because normal movement while wearing a hat would cause the whisker to repeatedly contact the edge of the opening and therefore reset the shut-off timer.
As shown in
It will be understood that various changes in the details, materials, and arrangements of the parts and components that have been described and illustrated in order to explain the nature of the lighted hats and garments as claimed may be made by those skilled in the art within the principle and scope of the invention.
This patent claims benefit under 35 U.S.C. §119 (e) to U.S. Provisional Application No. 61/555,547 entitled “Hat with Automated Shut-Off Feature for Electrical Devices” filed Nov. 4, 2011, having attorney docket number 7122-99630-US, the contents of which are incorporated herein by reference in its entirety.
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