This disclosure generally pertains to improved workplace safety, and more particularly, to a hazard alert device that alerts an individual of a potential hazard when a gate of a barrier located at the perimeter of an elevated surface is open and/or unlocked.
Many industrial and commercial facilities have elevated floor surfaces with perimeter railings and operable gates which allow for the movement of supplies, equipment, and other materials on and off of the elevated floor. In some situations, the perimeter will have solid walls and gates. There are serious safety concerns whenever these gates need to be opened, with the gate never being opened longer than absolutely necessary. However, for convenience and other reasons, there may be incidences where the gate is left open for extended periods of time.
Conventional gates lack a method and system to alert people of hazards associated with an open floor edge. Further, such conventional gates lack a method of reminding people to promptly close gates of safety barriers.
In an embodiment of the invention, a hazard alert device includes a barrier sensor and a signaling device including a delay mechanism. In an embodiment, an elevated surface has a barrier and a gate disposed along an edge of the elevated surface, with the gate being switchable between a closed position that obstructs the edge of the elevated surface and prevents movement of people and/or material, and an open position that allows for the movement of people and/or material. The barrier sensor is configured to sense whether the gate is in the closed position and to generate a closed signal in response thereto. The signaling device is in operative communication with the barrier sensor, and is configured to provide a visible alarm and/or an audible alarm when the barrier sensor has not generated the closed signal. The delay mechanism, once activated, is configured to silence the audible alarm for a predetermined period of time, to maintain the visible alarm throughout the period of time, and to reinitiate the audible alarm once the predetermined period of time has elapsed.
The hazard alert device utilizes a sensor, or multiple sensors, to detect when a fall-hazard exists. A fall-hazard may exist whenever the elevated movable barrier is not in the fully closed position. In some embodiments, the barrier sensor may be equipped with a coded magnet that signals that the gate is in the fully-closed position. In some embodiments, the barrier sensor detects that the gate is both in a fully-closed position and/or locked position.
In some embodiments, such as for use on a loading dock, the fall-hazard does not exist unless both the safety barrier is opened and a truck is not present; so the sensors may be arranged to detect both “no truck is present” and “the gate is not fully closed.”
According to an embodiment, the hazard alert device may include both audible and visual signals that provide both a continuous alert as long as the elevated movable barrier is in the opened position. Upon detecting the fall-hazard, the device activates the visual and audible signals. In some embodiments, this alert may include flashing lights and a high-pitched pulsing horn. There may be multiple volume settings to ensure that the horn is loud enough to draw attention to the hazard situation.
When the gate of the barrier needs to be opened for the movement of material, or other items, the hazard alert device may provide a mechanism to silence the horn while the open gate is actively in use. According to various embodiments, the device may have a “snooze” button that, once pressed, silences the horn for an appropriate period of time. A flashing light, or other visual warning, may continue to signal the hazard condition during this time. In the event that the gate is left opened too long, and the “snooze period” had elapsed, the audible signal may resume.
In another embodiment, a method is provided for securing an elevated surface. According to an embodiment, an elevated surface may include a barrier along an edge of the elevated surface. The barrier may include an opening therethrough that is configured to allow the movement of people and/or materials with a gate residing within the opening, with the gate being movable between a closed position and an open position. The method includes sensing when the gate is in the open position, and in response to sensing the gate is in the open position, activating an audible alarm and a visible alarm, and enabling the audible alarm to be selectively deactivated for a period of time.
In a further embodiment, a method is provided for securing an elevated surface. According to an embodiment, the elevated surface may include a barrier along an edge of the elevated surface. The barrier may include an opening therethrough configured to allow the movement of people and/or materials with a gate residing within the opening. The method includes sensing when the gate is in the open position using a barrier sensor, sensing when a vehicle is not proximate the opening using a vehicle sensor, and in response to sensing the gate is in the open position and a vehicle is not proximate the opening, activating an alarm.
In another embodiment, a hazard alert system is provided for an elevated surface. The hazard alert system includes a barrier, a locking mechanism, and a hazard alert device. The barrier includes first and second swing gates pivoting about a pair of spaced vertical axes. The first and second swing gates are alignable along a plane. The locking mechanism locks the first and second swing gates in alignment along the plane such that the first and second swing gates are switchable between a locked position that locks the first and second swing gates together and prevents movement of people and/or material, and an unlocked position that allows for the movement of people and/or material. The hazard alert device includes a barrier sensor, a signaling device, and a controller located internal to the signaling device. The barrier sensor has a swing gate mounted portion and a locking mechanism mounted portion. The portions are in alignment when the first and second swing gates are aligned along the plane and when the locking mechanism is in locked position. The signaling device is mounted to the barrier located adjacent with and in alignment with one of the first and second swing gates. The controller is operatively connected to the swing gate mounted portion of the first sensor and also operatively connected to an audible alarm and a visible alarm. The controller is configured to silence the audible alarm for a predetermined period of time, maintain the visible alarm throughout the predetermined period of time, and reinitiate the audible alarm once the predetermined period of time has elapsed.
The accompanying drawings, that are incorporated in and constitute a part of this specification, illustrate various embodiments of the invention and, together with the general description of the invention given above, and the detailed description of the embodiments given below, serve to explain the embodiments of the invention.
Before various exemplary embodiments of the invention are discussed in detail, it is to be understood that the invention is not limited in its application to the details of construction and arrangement of components set forth in the following description or illustrated in the following drawings. The invention is capable of other embodiments and can be adapted to suit many different types of gates, and can include components that can detect a fall-hazard in various ways. As used herein, a “gate” is intended to include various types of gates (such as a swing gate shown in
A locking mechanism (e.g., slide-latch 12, discussed below) may be incorporated to couple the first and second elevated floor-edge gates, 11a and 11b, and to prevent the first and second elevated floor-edge gates, 11a and 11b, from unintentionally opening. Decoupling the locking mechanism causes the first and second elevated floor-edge gates, 11a and 11b, to move from a locked position to an unlocked position.
The barrier sensor 10, mounted to the sensor bracket 6, includes the magnet 7, and the receiver 17. The barrier sensor 10 is configured to transmit a signal (may include first and second return signals 113, 114 as shown in
As discussed below in reference to block diagram of
According to an embodiment, signaling device 1, mounted to module bracket 4, may be in operative communication with the barrier sensor 10, and may be configured to provide a visible alarm 117 (such a flashing light 3 shown in
The delay mechanism 120 (shown as snooze button 2 in
According to an embodiment, during the predetermined time in which the snooze mode is engaged, the flashing light 3 may continue to be illuminated to indicate that the open-gate hazard exists. According to an embodiment, when the elevated floor-edge gates, 11a and 11b, and slide-latch 12 are returned to the fully closed and locked position the electrical contacts of barrier sensor 10 return to a closed position. This shuts off the flashing light 3 and silences the pulsing horn 5, if it has not already been silenced by the snooze mode.
The block diagram of
According to an embodiment, for redundancy, the barrier sensor 10 may also include a second sensor 102, which includes third and fourth sensing elements 106, 107. Each of the first and second sensors 101, 102 are connected to the first processor 105 as well as the second processor 108. These first and second processors 105, 108 form part of the controller 116. The third sensing element 106 may be proximate the fourth sensing element 107 when the elevated floor-edge gate 11 is in the closed position and may be not proximate the fourth sensing element 107 when the elevated floor-edge gate 11 is in the open position. The first and third sensing elements 103, 106 may be incorporated to magnet 7 (as shown in
According to an embodiment, the first processor 105 may transmit a first signal 111 and a second signal 112 to the sensing elements and receives first and second return signals 113, 114 only when the first sensing element 103 is proximate the second sensing element 104 and third sensing element 106 is proximate the fourth sensing element 107. Specifically, dual electronic, first and second processors, 105 and 108, may interact with the barrier sensor 10 and continually compare the first and second return signals, 113 and 114, from the redundant (dual-channel) electrical contacts of barrier sensor 10. If there is a discrepancy between the first and second return signals, 113 and 114, then the fault-light 8 (shown in
The signaling device 1 may then compare the first and second return signals, 113 and 114. The signaling device 1 may further active a visible alarm 117 and an audible alarm 118 when the first and second return signals, 113 and 114, are not both indicating the gate is in the closed position. When either or both, of the first and second sensing elements, 103 and 104, or the third and fourth sensing elements, 106 and 107, are separated by a greater distance than the predetermined distance (indicating the open position), the signaling device 1 may activate an alarm, for example, by illuminating a flashing light 3, sounding a pulsing horn 5, or both. Either the first processor 105 or the second processor 108 can activate an alarm.
According to an embodiment, once activated, the delay mechanism 120 is configured to silence the audible alarm 118 for a predetermined period of time, to maintain the visible alarm 117 throughout the predetermined period of time, to reinitiate the audible alarm 118 once the predetermined period of time has elapsed, or a combination thereof.
According to an embodiment, signaling device 1 may include a sleep mode 109 that conserves power and extends the life of the battery. For applications where the barrier sensor 10 is powered by batteries, the battery life can be extended by automatically placing the first and second processors, 105 and 108, in a sleep mode 109 when the barrier 13 is in the closed position. The first and second processors 105, 108 coordinate sleep modes by using a communication link 122. This sleep mode 109 may be interrupted momentarily at a predetermined interval. According to an embodiment, the predetermined interval may be one second (during which time a check for a closed signal from the barrier sensor 10 may be preformed). In further embodiments, the predetermined interval may be any interval chosen for convenience. The signaling device 1 may also include a low battery chirp alert to alert a user that the batteries need to be replaced.
In another exemplary embodiment, the elevated surface may be a loading dock. According to this embodiment, the hazard alert device 1 may include a vehicle sensor 121 communicating with the signaling device 1 such that a visible alarm 117 and/or audible alarm 118 may be provided in response to a concurrence of the gate not being in the closed position, and the vehicle not being present.
According to an embodiment, signaling device 1 may include a computing device such as a controller 116. The controller 116 may be used to control and/or monitor the barrier sensor 10. The controller 116 may comprise one or more processors and may be configured to receive software and/or firmware updates wirelessly through an associated wireless data transmitter and receiver or through a hardware connection. The controller 116 may be connected to any part of the hazard alert device 15 for central control, remote control, general monitoring, and/or data collection purposes. The wireless data transmitter and receiver may use Bluetooth, Wi-Fi, cellular, and/or any other acceptable radio frequency data transmissions and reception techniques that will be apparent to persons of ordinary skill in the relevant art(s) without departing from the spirit and scope of the disclosure.
Embodiments of the invention may be implemented in hardware, firmware, software, or any combination thereof. Embodiments of the invention may also be implemented as instructions supplied by a machine-readable medium, which may be read and executed by one or more processors. A machine-readable medium may include any mechanism for storing or transmitting information in a form readable by a machine (e.g., a computing device). For example, a machine-readable medium may include read only memory (ROM); random access memory (RAM); magnetic disk storage media; optical storage media; flash memory devices; electrical optical, acoustical or other forms of propagated signals (e.g., carrier waves, infrared signals, digital signals, etc.), and others. Further firmware, software routines, and instructions may be described herein as performing certain actions. However, it should be appreciated that such descriptions are merely for convenience and that such actions in fact result from computing devices, processors, controllers, or other devices executing the firmware, software, routines, instructions, etc.
For purposes of this discussion, each of the various components discussed may be considered a module, and the term “module” shall be understood to include at least one of software, firmware, and hardware (such as one or more circuit, microchip, or device, or any combination thereof), and any combination thereof. In addition, it will be understood that each module may include one, or more than one, component within an actual device, and each component that forms a part of the described module may function either cooperatively or independently of any other component forming a part of the module. Conversely, multiple modules described herein may represent a single component within an actual device. Further, components within a module may be in a single device or distributed among multiple devices in a wired or wireless manner.
The above Detailed Description of the exemplary embodiments fully reveal the general nature of the invention that others can, by applying knowledge of those skilled in the relevant art(s), readily modify and/or adapt for various applications such exemplary embodiments, without undue experimentation, without departing from the spirit and scope of the disclosure. Therefore, such adaptations and modifications are intended to be within the meaning and plurality of equivalents of the exemplary embodiments based upon the teaching and guidance presented herein. It is to be understood that the phraseology or terminology herein is for the purpose of description and not of limitation, such that the terminology or phraseology of the specification is to be interpreted by those skilled in relevant art(s) in light of the teachings herein.
This application claims priority to U.S. Provisional Patent Application Ser. No. 62/121,897, filed on Feb. 27, 1015, the entire disclosure of which is hereby incorporated by reference herein.
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