The present invention relates to a fog or haze machine having a vertically oriented, reciprocating fog jet for creating stage effects.
The use of fog or haze as part of a stage effect for live events has been commonplace for many years (fog and haze will be, hereafter, referred to as fog throughout this application). The fog helps to create a desired setting and ambience on a stage or on-camera, such as simulating atmospheric fog, smoke from a fire, etc. Fog is also widely used to accentuate light beams at concerts and other events by making the beam more visible to an audience.
Typically, fog machines output fog through a nozzle that is fixed in a particular position. Some fog machines allow the user to manually move the nozzle orientation to eject the fog in a desired angle, but the nozzle is secured in that particular position and orientation. The fixed orientation of the fog output nozzle is a limitation that forces users to fill the entire space with fog, and use moving light beams to create moving light beam effects within the space. This requires the use of significantly greater amounts of fog fluid, and may create an uncomfortable fog-filled environment for the audience.
Systems and methods for providing fog or haze as part of a stage effect is known in the art. For example, referring now to
Referring now to
Chinese Patent Publication No. CN200966931Y discloses a fog machine for the stage utilizing stepper motors to pan and tilt the entire head of the device in the X and Y directions to create a multi-angle, all-round and head-shaking fog spraying. See, for example,
What is needed is a fog or haze machine having an automatically movable nozzle or jet, for producing a moving light beam effect, without requiring multiple motors to move an entire head assembly. What is further needed is a movable nozzle that will allow users to reorient the angle of the output stream of fog, on demand and without any manual interaction with the machine, to limit the amount of fog filling the room, while still allowing for moving light beam effects without requiring moving lights. In other words, what is needed is a fog machine that allows for the automatic redirection of the emitted fog, rather than the prior art's use of a moving light beam through a fixed output fog machine.
The present invention is particularly suited to meet the above-described needs in a manner not previously known or contemplated. It is accordingly an object of the invention to provide a fog or haze machine including a reciprocating nozzle for distributing the fog or haze leaving the machine at a plurality of angles to produce an atmospheric stage effect.
Although the invention is illustrated and described herein as embodied in a haze or fog machine including a reciprocating nozzle, it is nevertheless not intended to be limited to the details shown, since various modifications and structural changes may be made therein without departing from the spirit of the invention and within the scope and range of equivalents of the claims.
The construction and method of operation of the invention, however, together with additional objects and advantages thereof will be best understood from the following description of specific embodiments when read in connection with the accompanying drawings.
The foregoing background, as well as the following detailed description of the preferred embodiments, is better understood when read in conjunction with the appended drawings. For the purpose of illustrating the invention, there is shown in the drawings an exemplary embodiment that is presently preferred, it being understood however, that the invention is not limited to the specific methods and instrumentalities disclosed. Additionally, like reference numerals represent like items throughout the drawings. In the drawings:
Before explaining the disclosed embodiment of the present invention in detail, it is to be understood that the invention is not limited in its application only to the details of the particular arrangement shown since the invention is capable of other embodiments. Also, the terminology used herein is for the purpose of description and not of limitation. It should be understood that the terms “fog” and “haze” are used relatively interchangeably in the present application, and that reference to one can also be applied equally to the other, without limitation. Similarly, the terms “nozzle” and “jet” are used interchangeably, herein, for the tube and orifice from which the fog or haze is emitted. Additionally, the term “reciprocating” is used herein to describe a cyclically, repetitive back and forth movement.
Referring now to
The internal fog generating mechanism of the fog machine 100 includes a pump 130 and a heater 140, which may be accessed in the housing 105 by removal of the door panel 107. A water-based or oil-based fog generating fluid is provided from to the pump 130 from a fluid tank 120 in the housing 105. The fluid tank 120 is accessible from outside the housing 105 via an opening in the top of the fluid tank 120, which opening is closed by the screw cap 125. A fluid tube 127 extends out from the tank 120, through the cap 125, through an opening in the side of the housing 105 (see 127, 305 of
However, the fog machine 100 of the present invention includes a non-typical mechanism that rocks the fog generating mechanism back and forth inside the housing 105 about a pivot point, as illustrated by the arrow “A”. In one particular embodiment, the pivot point is defined by a pin or shaft at the center of the drive pulley 156. Additionally, in the present embodiment, the distal end of nozzle 110 is contained in or abuts up to, and reciprocates along, an elongated slot 117 formed through the top face of the housing 105. The rocking back and forth (i.e., “reciprocating”) of the fog generating mechanism about the pivot point causes fog emitted from the distal tip of the nozzle 110 to be jetted from the slot 117 along an arcuate path. Thus, in the present invention, the housing 105 containing the heater 140 does not move, while the heater 140, itself, is rocked back and forth on a carriage 150 inside the stationary fog machine housing 105.
Referring now to
The carriage 150 is pivotally mounted on arms 152, 154 such that it can rock back and forth on a pin or shaft, as illustrated by arrow “A”, about a pivot point defined through the center of the drive pulley 156. A stepper motor 160 controls the movement of the carriage 150. More particularly, a drive pulley 166 of the stepper motor 160 is connected to the drive pulley 156 of the carriage 150, via a drive belt 162. Operation of the motor 160 thus drives the drive pulley 156, and correspondingly the carriage 150, in the direction of operation of the motor 160. The motor 160 controls the forward and backward reciprocating motion of the carriage 150 by alternating its operation between the forward and reverse directions. Thus, the heater 140 of the fog generating mechanism, and correspondingly its nozzle 110, is rocked by operation of the motor 160 back and forth between a near position (relative to the stepper motor 160), a central position, and a far position, as illustrated in
In operation, the stepper motor 160 is alternately driven between forward and reverse, to alternately pivot the carriage 150 towards it and away from it, respectively. For example, the fog generating mechanism may start in the central, upright position, as illustrated in
Once the carriage 150 has pivoted forward to its full extent, the direction of the motor 160 is reversed, and the belt 162 is driven in the opposite direction in order to rock carriage 150, pump 130, heater 140, and nozzle 110, backwards from the frontmost position (
Once the carriage 150 has pivoted to the rearmost position, the motor 160 again reverses and the process is repeated. This results in fog being jetted from the nozzle 110 continuously at the different angles along an arcuate path between the frontmost position and the rearmost position, as the fog generating mechanism is pivoted on the carriage 150 by operation of the motor 160.
It should be noted that the angle at which the nozzle 110 emits fog changes as the carriage 150 is pivoted from its rearmost position to its frontmost position and back again. Thus, the fog generated is jetted from the nozzle 110 at different angles as the heater 140 is rocked along the arcuate path.
The fog machine 100 of the present embodiment additionally includes a plurality of lights 115 that encircle the slot 117 to produce a number of different kinds of lighting effects in combination with the fog emitted from the reciprocating nozzle 110. Each light 115 includes a light emitting diode (LED) mounted to the lighting printed circuit board (PCB) 116 and enclosed within a light tube 118. Light may be emitted from the LEDs through an opening 115a in the top surface of the housing 105. Each opening 115a may be covered by a clear or colored lens, if desired. The LEDs may be any known LEDs. In one particularly preferred embodiment, multicolor LEDs, such as RGB, RGBW, RGBA and/or RGBUV LEDs are used in the lights 115. In another preferred embodiment illustrated in the figures, twelve lights 115 surround the slot 117. Further, in one particular embodiment illustrated in
Additionally, as LEDs are directional light sources, if the lights 115 are selected to be LEDs, they can be oriented to emit light at any desired angle relative to the top surface 105a of the housing 105. In one particularly preferred embodiment illustrated in
As can be seen more particularly in
Referring now to
For example, in addition to other things, the processor 210 controls the operation of the pump 130, the heater 140 and the stepper motor 160, in order to draw fluid from the tank 120, pump it into the heater 140, vaporize it into fog or haze, and jet the fog/haze out of the machine 100 along an arcuate path in a reciprocating manner. The processor 210 is additionally configured to control the operation of LEDs 220a, 220b, . . . , 220n, to coordinate lighting effects in time with the jetted fog. The processor 210 additionally receives inputs locally from a user interface 230 on the outer housing 105 of the fog machine 100, and provides information to the user via a local output device, such as the display 240. The processor 210 can additionally receive signals from a remote source, such as DMX signals from a remote DMX controller or lighting board, and output signals to a remote device, via the Input/Output interface 250. The processor 210 may further control the operation of the fan 170, to coordinate with the operation of the LEDs 220a-220n. The pump 130, heater 140, stepper motor 160, processor 210, LEDs 220a-220n, user interface 230, display 240, input/output interface 250 and fan 260 are all powered by an internal power supply of the fog machine 100 (e.g., power supply 410 of
Referring now to
Power is connected to the fog machine 300 via a power cord (not shown) connected to a power-in connector 322, which includes a fuse holder 324. A power switch 320 is used to power on or off the fog machine 300, including the control system 200.
Additionally, menu buttons 330 are provided as part of the user interface 230. The input/output interface 250 includes the DMX In/Out connectors 340 and a controller in connector 335, which can be used for a local wired controller or remote control. A safety loop 350 may be provided on the housing 105, as well as a fluid level indicator window 355 for viewing the level of fluid in the tank 120. Rubber feet 360 may be provided on the bottom housing surface, as desired.
Referring now to
The internal fog generating mechanism of the fog machine 400 includes a pump 130 and a heater 440, which may be accessed in the housing 105 by removal of the top panel 407. However, in contrast to the previously described embodiments, the heater 440 of the present embodiment is mounted on a reciprocating or pivoting carriage 450 without the pump 130. The carriage 450 is pivotally mounted on arms 452, 454 such that it can rock back and forth about a pivot point, as illustrated by arrows “A”. The carriage 450 can be pivotally mounted to the arms 452, 454 via a shaft or bearings 453, as desired. Pivoting of the carriage 450 is controlled by the controller 210 selectively operating a motor 160, as described above. Motor 160 can be any type of motor, as desired, including, but not limited to, a servo motor or a stepper motor. In one particularly preferred embodiment, the motor 160 is a servo motor. In the present embodiment illustrated, rotation of the motor 160 is translated to a pivoting movement of the carriage 450 by a gear mechanism 460 contained in a gear box 465 supported in the housing 105 by a bracket (not shown). Such a gear mechanism 460 includes individual gears, a gear train, a rack and pinion gear system, a worm drive, etc., as desired. Additionally, if desired, the gear mechanism 460 can be replaced by a pulley system as described in connection with the embodiment of
Operation of the motor 160 thus drives the gear mechanism, and correspondingly the carriage 450, based on the operation of the motor 160. The motor 160 controls the forward and backward reciprocating motion of the carriage 150 within the housing 105 by alternating its operation between the forward and reverse directions. Thus, the heater 440 of the fog generating mechanism, and correspondingly its nozzle 110, is rocked by operation of the motor 160 back and forth between a near position (relative to the front of the fog machine 400), a central position, and a far position (e.g., as described and illustrated in connection with
The heater 440 receives a fog generating fluid from the fluid tank 120 using the pump 130. More particularly, fluid from the tank 120 is drawn from the fluid tank 120 via the fluid tube 127 and further tubing 430 into the inlet 132 of the pump 130. The pump 130 pumps the fluid to the heater 440, via a fluid path through the outlet 136, fluid line 134, T-connector 435 and right-angle connector 437. The T-connector 435 and right-angle connector 437 are rigidly held in place relative to the heater 440 using a right-angle bracket 456 fixed to the carriage 450. Thus, the right-angle connector 437 and T-connector 435 also pivot when the carriage 450 pivots. Slack in the fluid lines 134, 472, prevents them from being pulled from the connectors 136, 435, when the carriage 450, and thus the T-connector 435, pivots. The heater 440 heats the incoming fluid to generate fog or haze, which exits the heater via the nozzle or jet 110 of the heater 440 reciprocating in the top housing slot 117 to provide fog or haze in an arcuate path.
Additionally, in one particular embodiment illustrated in
Although described as a haze or fog machine for providing stage effects, the present invention is not limited only thereto. For example, a bubble generating mechanism can be added into the housing, if desired, and bubbles may be emitted from the slot 117 in addition to the fog generated by the heater 140, 440. The bubble generating mechanism may be structured to inject the fog into the bubbles before the bubbles are emitted, or to emit the bubbles separately from the fog. Alternatively, bubbles may be emitted from a nozzle or opening not associated with the slot 117. In one particular embodiment, a bubble generating mechanism may be included on the carriage 150, 450, such that it, too, pivots with the carriage 150, 450, and bubbles may be emitted from the slot 117 in an arcuate fashion, as described in connection with the fog jetted from the nozzle 110, herein. Additionally, if desired, the device of the present invention can include a communication module for communicating wirelessly with other devices and/or controllers. For example, although discussed herein as the fog being jetted in coordination with the lights 115 of the fog machine, a fog machine in accordance with the present invention could be configured to communicate wirelessly with other lighting fixtures or application software configured to recognize the device and/or pair with the fog machine, via WIFI and/or BLUETOOTH™ protocols, in order to coordinate the production of fog and lighting effects of the fog machine 100, 300, 400 with other types of lighting fixtures local to the fog machine 100, 300, 400.
While the invention has been described, disclosed, illustrated and shown in various terms of certain embodiments or modifications, which it has presumed in practice, the scope of the invention is not intended to be, nor should it be deemed to be, limited thereby and such other modifications or embodiments as may be suggested by the teachings herein are particularly reserved, especially as they fall within the breadth and scope of the claims here appended. Accordingly, while a preferred embodiment of the present invention is shown and described herein, it will be understood that the invention may be embodied otherwise than as herein specifically illustrated or described, and that within the embodiments certain changes in the detail and construction, as well as the arrangement of the parts, may be made without departing from the principles of the present invention as defined by the appended claims.
The present application claims the priority, under 35 U.S.C. § 119(e), of co-pending U.S. Provisional Patent Application No. 63/491,624 filed on Mar. 22, 2023; that application being incorporated herein, by reference, in its entirety.
Number | Date | Country | |
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63491624 | Mar 2023 | US |