Information
-
Patent Grant
-
6568796
-
Patent Number
6,568,796
-
Date Filed
Thursday, May 24, 200123 years ago
-
Date Issued
Tuesday, May 27, 200321 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
-
International Classifications
-
Abstract
A head chip has a substrate having a first main surface and a second main surface opposite the first main surface. First partition walls are disposed on the first main surface of the substrate in spaced apart relation at a preselected interval to form first channels each for receiving ink. Second partition walls are disposed on the second main surface of the substrate in spaced apart relation at a preselected interval to form second channels each for receiving ink. Electrodes are connected to side walls of the first and second channels and are driven by a voltage signal to deform the side walls to vary the volume in the first and second channels to thereby eject ink from the first and second channels.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a head chip that is mounted on an ink-jet type recording apparatus applicable to, for example, a printer and a facsimile, and a head unit using the head chip.
2. Description of the Related Art
Conventionally, an ink-jet type recording apparatus is known in the technical field, in which a recording head for jetting ink droplets from a plurality of nozzles is employed to record characters and/or images on a recording medium. In such an ink-jet type recording apparatus, the recording head positioned opposite to the recording medium is provided on a head holder, and the head holder is mounted on a carriage so as to be scanned along a direction perpendicular to a transport direction of the recording medium.
In
FIG. 14
, there is shown an exploded/perspective view of one example of such a recording head.
FIGS. 15A and 15B
are sectional view of a major portion of this recording head.
FIG. 15A
is a sectional view of the recording head taken along the longitudinal direction of side walls.
FIG. 15B
is a sectional view of the recording head taken along the thickness direction of side walls. As shown in FIG.
14
and
FIG. 15
, a plurality of grooves
102
are arranged in a piezoelectric ceramic plate
101
in a parallel manner. The respective grooves
102
are separated from each other by side walls
103
. One end portion of each of the grooves
102
in the longitudinal direction is elongated up to one end surface of the piezoelectric ceramic plate
101
, whereas the other end portion is not elongated up to the other end surface of this piezoelectric ceramic plate, and a depth thereof gradually becomes shallow. Also, an electrode
105
for applying a driving electric field is formed on surfaces of both the side walls
103
on the opening side within each of the grooves
102
along the longitudinal direction.
A cover plate
107
is jointed via an adhesive agent
109
to the grooves
102
of the piezoelectric ceramic plate
101
on the opening side. This cover plate
107
has an ink chamber
111
that constitutes a concave portion which is communicated to the shallow other end portion of each of the grooves
102
and an ink supply port
112
that is penetrated through a bottom portion of this ink chamber
111
along a direction opposite to the direction of the grooves
102
.
A nozzle plate
115
is joined to an end surface of a joint member made by the piezoelectric ceramic plate
101
and the cover plate
107
, at which the grooves
102
are opened. Nozzle openings
117
are formed in the nozzle plate
115
at such positions located opposite to the respective grooves
102
.
It should be noted that a wiring board
120
is fixed on such a surface of the piezoelectric ceramic plate
101
, which is located opposite to the nozzle plate
115
and also opposite to the cover plate
107
. A wiring line
122
which is electrically connected to each of the electrodes
105
by employing a bonding wire
121
or the like is formed on the wiring board
120
. A driver voltage may be applied via this wiring line
122
to the electrode
105
.
In the,recording head constituted as described above, when ink is filled from the ink supply port
112
into the respective grooves
102
and a predetermined driving electric field is applied via the electrode
105
to the side walls
103
on both sides of a predetermined groove
102
, the side walls
103
are deformed, so that a capacity formed within this predetermined groove
102
is changed. As a result, the ink filled in the grooves
102
may be jetted from the nozzle opening
117
.
For example, as shown in
FIG. 16
, in the case where ink is jetted from a nozzle opening
117
corresponding to a groove
102
a
, a positive driving voltage is applied to both electrodes
105
a
and
105
b
provided in the groove
102
a
, and also electrodes
105
c
and
105
d
located opposite to these electrodes
105
a
and
105
b
are grounded. As a consequence, a driving electric field directed to the groove
102
a
is effected to the side walls
103
a
and
103
b
. When this driving electric field is positioned perpendicular to the polarization direction of the piezoelectric ceramic plate
101
, both the side walls
103
a
and
103
b
are deformed along the direction of the groove
102
a
due to the piezoelectric thickness slip effect, so that the capacity defined in the groove
102
a
is reduced to thereby increase pressure. Thus, the ink may be jetted from the nozzle opening
117
.
Further, such a head chip is mounted on an ink jet type recording apparatus, and this has widely spread as a color printer by using color ink. Along with this, it is required that printing quality and recording density are improved.
However, in the case where grooves are arranged with high density for improving the printing quality and the recording density, there is a problem in that the thickness of the side walls between the respective grooves becomes thinner, and thus rigidity of the side walls is insufficient, thereby causing generation of crosstalk between respective chambers.
SUMMARY OF THE INVENTION
The present invention has been made in view of the above, and an object of the present invention is to provide a head chip and a head unit in which recording density is improved and also manufacturing cost is reduced.
In order to solve the above problems, according to a first aspect of the present invention there is a head chip in which: partition walls made of piezoelectric ceramic are arranged on a board with predetermined intervals; chambers are defined between the respective partition walls; a driver voltage is applied to electrodes provided on the side surfaces of the partition walls to change the capacity in the chambers; and the ink filled in the chambers is jetted from nozzle openings, characterized in that the chambers are arranged between upper and lower sheets of boards, which are made of a dielectric material having a light transmitting property, in the width direction with predetermined intervals, and also a plurality of the boards are laminated in the vertical direction.
According to a second aspect of the present invention, in the first aspect of the present invention, there is provided a head chipcharacterized in that a plurality of units, in which the partition walls are arranged between two boards with predetermined intervals, are laminated.
According to a third aspect of the present invention, in the first aspect of the present invention, there is provided a head chip characterized in that the partition walls are arranged on both surfaces of a board with predetermined intervals.
According to a fourth aspect of the present invention, in the first aspect of the present invention, there is provided a head chip, characterized in that:
a nozzle plate having the nozzle openings that communicate with the chambers is provided at end surfaces of the partition walls in the longitudinal direction; and
ink chambers that communicate with the respective chambers, are provided on the side of the other end portions of the partition walls.
According to a fifth aspect of the present invention, in the fourth aspect of the present invention, there is provided a head chip characterized in that the nozzle plate is formed of a dielectric material.
According to a sixth aspect of the present invention, there is provided a head unit characterized in that the head unit comprises a head chip as described above and a head holder that mounts the head chip.
According to a seventh aspect of the present invention, in the sixth aspect of the present invention, there is provided a head unit characterized in that the head holder may detachably hold an ink cartridge in which ink is stored.
According to the present invention, alignment of chambers when arranging in parallel the chambers on both surfaces of the board can be easily performed by using the board formed from a transparent dielectric material, and thus recording density can be improved.
BRIEF DESCRIPTION OF THE DRAWINGS
In the accompanying drawings:
FIG. 1
is a perspective view showing a head chip according to Embodiment 1 of the present invention;
FIG. 2
is a sectional perspective view indicating the head chip according to Embodiment 1 of the present invention;
FIG. 3
is a sectional view representing the head chip according to Embodiment 1 of the present invention, taken along a parallel-arranging direction of a chamber;
FIG. 4
is a sectional view taken along a line
4
—
4
of
FIG. 3
according to Embodiment 1 of the present invention;
FIGS. 5A-5C
is a top view showing a manufacturing method of the head chip according to Embodiment 1 of the present invention;
FIGS. 6A-6C
is a sectional view representing the head chip corresponding to the respective manufacturing steps of
FIG. 5
along the parallel-arranging direction of the chamber;
FIGS. 7A-7B
is a top view showing a manufacturing method of the head chip according to the embodiment of the present invention;
FIGS. 8A-8B
is a sectional view representing the head chip corresponding to the respective manufacturing steps of
FIG. 7
along the parallel-arranging direction of the chamber;
FIG. 9
is a perspective view indicating an assembly of a unit with employment of the head chip according to Embodiment 1 of the present invention;
FIGS. 10A-10B
is a perspective view indicating an assembly of a unit with employment of the head chip according to Embodiment 1 of the present invention;
FIG. 11
is a sectional view representing a head chip according to Embodiment 2 of the present invention, taken along a parallel-arranging direction of a chamber;
FIG. 12
is a sectional view taken along a line
12
of
FIG. 11
according to Embodiment 2 of the present invention.
FIG. 13
is a perspective view showing a use mode of a unit employing a head chip according to other embodiment of the present invention;
FIG. 14
is an exploded perspective view schematically showing a recording head in accordance with a conventional technique;
FIGS. 15A-15B
is a sectional view schematically indicating the recording head in accordance with the conventional technique; and
FIG. 16
is a sectional view schematically indicating the recording head in accordance with the conventional technique.
DETAILED DESCRIPTION OF THE PREFERED EMBODIMENTS
Hereinafter, the present invention will be explained in detail with reference to embodiments.
Embodiment 1
FIG. 1
is a perspective view indicating a head chip according to Embodiment 1 of the present invention.
FIG. 2
is a sectional/perspective view of the head chip.
FIG. 3
is a sectional view showing a chamber along a parallel-arranging direction.
FIG. 4
is a sectional view taken along a line
4
—
4
of FIG.
3
.
As shown in the figure, both surfaces of a plate-shaped flow path board
11
formed of a transparent dielectric material are provided with a plurality of channels or chambers
13
defined by partition walls
12
such that the partition walls
12
made of piezoelectric ceramic are arranged in parallel with predetermined intervals.
The flow path board
11
is formed by joining surfaces of two substrates or flow path boards
11
a
and
11
b
made of glass, on one side of which the partition walls
12
are formed. More specifically, the flow path boards
11
a
,
11
b
are joined at main surfaces thereof, and the partition walls
12
and chambers
14
are disposed on respective main surfaces of the flow path boards opposite the joined main surfaces.
A piezoelectric ceramic plate is adhered by an adhesive agent
26
in accordance with respective sides of the flow path boards
11
a
and
11
b
before bonding, and the partition walls
12
are formed by cutting the piezoelectric ceramic plate using, for example, a disk-shape dice cutter. At this time, in order to cut out the piezoelectric ceramic plate completely, the surfaces of the flow path boards
11
a
and
11
b
are ground by the dice cutter, and concave portions
11
c
corresponding to the respective chambers
13
are formed in the flow path boards
11
a
and
11
b
. Of course, only the piezoelectric ceramic plate is completely cut out and the concave portions
11
c
may not be formed. Also, separate partition walls
12
may be adhered with predetermined intervals.
This piezoelectric ceramic plate is formed by jointing two piezoelectric ceramic plates, having different polarization directions, in the thickness direction. Further, electrodes
14
for applying driving electric field are formed on the entire surface of the side surfaces of the partition walls
12
, which are surfaces of the respective chambers
13
.
Further, on the flow path board
11
, wiring lines
15
are provided on the inner sides of end portions of the respective partition walls
12
in the longitudinal direction. The wiring line
15
has an inorganic conductive film
15
a
as the lowermost layer.
A transparent conductive film may be given, for example, as the inorganic conductive film
15
a
. As the transparent conductive film, ITO (oxide of indium and tin), SnO
2
, ZnO, ATO (oxide of antimony and tin) or the like may be given. In this embodiment, ITO is used as the inorganic conductive film
15
a
. As to the wiring line
15
, at least one layer of metal film formed by selective electrodes plating is formed on the inorganic conductive film
15
a
, and in this embodiment, two layers of a nickel metal film
15
b
and a gold metal film
15
c
are adopted.
In addition, although the electrode
14
is not particularly limited, it is formed of the nickel metal film
15
b
and the gold metal film
15
c
, which are formed together with the wiring
15
on the side surface of the partition wall
12
by the selective electrodes plating.
Here, the inorganic conductive film
15
a
is elongated along the chambers
13
defined on both sides between the flow path board
11
and the respective partitions
12
, and the end portion of the inorganic conductive film
15
a
in the width direction is firmly in contact with the electrode
14
. Thus, electrical conduction between the electrode
14
and the wiring line
15
is realized.
It should be noted that, although the inorganic conducive film
15
a
, that is elongated between the flow path board
11
and the partition wall
12
, is provided a long the longitudinal direction of the partition wall
12
, the present invention is not limited to this provided that the inorganic conductive film
15
a
is electrically conducted to the electrode
14
provided on the side surface of the partition wall
12
. The inorganic conductive film
15
a
may be elongated to only one end of the electrode
14
in the longitudinal direction. Alternatively, the inorganic conductive film
15
a
may not be elongated between the flow path board
11
and the partition wall
12
, and may be provided so as to be in contact with the end surface of the partition wall
12
. In any case, it is only necessary that the electrode
14
is firmly conducted to the wiring line
15
.
Further, guide walls
17
made of plastic, for example, are adhered to both side surfaces of the flow path board
11
and the inner portions of the flow path boards
11
a
and
11
b
at the end portions of the respective partition walls
12
in the longitudinal direction on the respective flow path boards
11
a
and
11
b
by an adhesive agent or the like. Then, ink chambers
18
that communicate with the respective chambers
13
are defined by the guide walls
17
and the partition walls
12
on each of the flow path boards
11
a
and
11
b
. It should be noted that the ink chambers
18
defined on the flow path boards
11
a
and
11
b
are communicated with the regions opposite to the ink chambers
18
of the flow path boards
11
a
and
11
b
via ink communication holes
11
d
formed therethrough.
Cover plates
16
a
and
16
b
made of glass having plate shape are jointed onto the partition walls
12
and the guide walls
17
formed on the flow path boards
11
a
and
11
b
, respectively, and the chambers
13
and the ink chambers
18
are sealed. Further, the cover plate
16
a
is provided with an ink supply port
19
, which supplies ink to the ink chamber
18
defined on the flow path board
11
a
and is bored through the cover plate
16
a
in the thickness direction.
It should be noted that the ink supply port
19
of the cover plate
16
a
is formed by sandblasting in this embodiment.
Here in this embodiment, the chambers
13
are divided into groups corresponding to respective colors consisting of black (B), yellow (Y), magenta (M), and cyan (C), and four ink chambers
18
and four ink supply ports
19
are provided, respectively.
Further, one piece of nozzle plate
20
is jointed to the uniform entire surface of the end surfaces of the partition walls
12
and the end surface of the flow path board
11
, and nozzle openings
21
are pierced in the nozzle plate
20
at the positions opposite to the respective chambers
13
.
This nozzle plate
20
may be formed by, for example, plate-shaped metal, plastic, glass, or polyimide film. Further, although not shown in the figure, a water repelling film having a water repelling property is provided to the surface of the nozzle plate
20
opposing a subject to be printed, in order to prevent adhesion of ink or the like.
Here, an example of a manufacturing method of a head chip in accordance with the above embodiment will be explained in detail. It should be noted that FIG.
5
and
FIG. 7
are top views showing manufacturing steps for forming the partition walls and the wiring lines on the flow path board
11
a
of the head chip. FIG.
6
and
FIG. 8
are cross sectional views of the chamber
13
along the parallel-arranging direction, which correspond to the manufacturing steps of FIG.
5
and
FIG. 7
, respectively.
First, as shown in FIG.
5
A and
FIG. 6A
, an ITO film that is the inorganic conductive film
15
a
is formed on the flow path board
11
a
in which the ink communication hole
11
d
is pierced in advance, and the ITO film is patterned with a predetermined shape, here with an interval that is slightly wider than that of the chamber
13
.
There is no limitation on the forming method of the inorganic conductive film
15
a
. For example, after the inorganic conductive film
15
a
is formed by a sputtering method, application method or the like, it may be patterned with photolithography or the like.
Next, as shown in FIG.
5
B and
FIG. 6B
, a piezoelectric ceramic plate
22
in which surfaces other than a bonding surface are coated with a resist
25
is adhered onto the inorganic conductive film
15
a
by the adhesive agent
26
. This piezoelectric ceramic plate
22
is formed by jointing two sheets of piezoelectric ceramic plates
23
and
24
having different polarization directions in the thickness direction, the surfaces other than the bonding surface are coated with the resist
25
, and then the piezoelectric ceramic plate
22
is adhered to the flow path board
11
by the adhesive agent
26
. It should be noted that the resist
25
may be provided after the piezoelectric ceramic plate
22
is adhered to the flow path board
11
.
Thereafter, as shown in FIG.
5
C and
FIG. 6C
, the piezoelectric ceramic plate
22
is cut out to form the partition walls
12
and chambers
13
. In this embodiment, for example, the piezoelectric ceramic plate
22
is cut out in the thickness direction with the width that is narrower by a predetermined width than the width of the inorganic conductive film
15
a
by using the disk-shape dice cutter to thereby form the partition walls
12
and chambers
13
.
At this time, the inorganic conductive film
15
a
is cut out to the surface of the flow path board
11
a
in order that the inorganic conductive film
15
a
provided on the flow path board
11
a
is not electrically conducted within the chambers
13
. Thus, concave portions
11
c
are formed. Of course, the inorganic conductive film
15
a
may be previously patterned into the cut-out condition.
Further, when the partition walls
12
are formed, since the piezoelectric ceramic plate
22
is cut out with the width that is narrower by a predetermined width than the width of the inorganic conductive film
15
a
, the inorganic conductive film
15
a
remains between both the end portions of the partition walls
12
in the width direction and the flow path board
11
along the longitudinal direction, and the side surfaces are exposed. Then, the inorganic conductive films
15
a
formed on both sides of the respective chambers
13
are continuous with the inorganic conductive films
15
a
that become the wiring lines
15
at the rear of the partition walls
12
as shown in FIG.
6
C.
Next, as shown in FIG.
7
A and
FIG. 8A
, a starting catalyst containing palladium, platinum or the like is absorbed over the entire surfaces of both the partition walls
12
and the inorganic conductive films
15
a
, namely surfaces other than the surface of the flow path board
11
a
. Thereafter, the nickel metal film
15
b
and the gold metal film
15
c
are formed by selective electrodes plating.
The wiring line
15
of three layers that is constituted of the inorganic conductive film
15
a
, the nickel metal film
15
b
and the gold metal film
15
c
is formed by this selective electrodes plating, and the two layers of the nickel metal film
15
b
and the gold metal film
15
c
are formed over the entire surface of the partition wall
12
. Further, the metal films
15
b
and
15
c
provided over the entire surface of the partition wall
12
are electrically conducted to the inorganic conductive film
15
a
provided between the partition wall
12
and the flow path board
11
a
at the exposed side surface.
Next, as shown in FIG.
7
B and
FIG. 8B
, the resist
25
, which is formed on both the upper surface of the partition wall
12
and the end surfaces of the partition wall
12
along the longitudinal direction, and also the unnecessary metal films
15
b
and
15
c
formed on the resist
25
are lifted off. As a result, such an electrode
14
, which is not short-circuited on both the side surfaces of the partition wall
12
and which is constructed of two layers made of the nickel metal film
15
b
and the gold metal film
15
c
, is formed.
As previously explained, both the electrode films
15
b
and
15
c
which constitute the electrode
14
formed in this manner are electrically conducted with the inorganic conductive film
15
a
on the exposed side surfaces thereof. In other words, the electrode
14
is mutually and electrically conducted via the inorganic conductive film
15
a
to the wiring line
15
.
Thereafter, the partition walls
12
and the wiring lines
15
are also formed on the flow path board
11
b
by the above-mentioned steps. As shown in
FIG. 1
to
FIG. 4
, the surfaces of the flow path boards
11
a
and
11
b
, in which the partition walls
12
and the wiring lines
15
are formed on the other surfaces thereof, are jointed to each other by the adhesive agent such that the end surfaces in which the partition walls
12
are formed, are made flush with each other.
At this time, since the flow path boards
11
a
and
11
b
are formed of a transparent dielectric material, and formed of glass in this embodiment, alignment of the chambers
13
arranged in parallel on the flow path boards
11
a
and
11
b
can be performed visually with ease from the surfaces of the flow path boards
11
a
and
11
b
incomparison with the end surfaces of the flow path boards
11
a
and
11
b
. Therefore, the positions of the chambers
13
are not shifted, and the assembly can be performed with high precision.
Thereafter, the guide walls
17
made of plastic are adhered to both the end surfaces of the partition walls
12
of the flow path board
11
in the parallel-arranging direction and at the rear of the partition walls
12
by the adhesive agent or the like to define the ink chambers
18
on the flow path boards
11
a
and
11
b
. Then, the cover plates.
16
a
and
16
b
are adhered onto the partition walls
12
by the adhesive agent or the like so as to sandwich the flow path board
11
on which the partition walls
12
are formed. Also, the plate-shape nozzle plate
20
in which the nozzle openings
21
are pierced with respect to each of the chambers
13
is adhered to the end surface of the flow path board
11
at the side on which the partition walls
12
are provided by the adhesive agent or the like. Then, the outer shape of the resultant head chip is processed by dicing, and thus, a head chip
10
is manufactured.
As explained above, in this embodiment, the partition walls
12
are formed on the flow path boards
11
a
and
11
b
, respectively, and the flow path boards
11
a
and
11
b
are visually jointed together. Thus, the positions of the chambers
13
can be easily aligned without fail.
The head chip formed as described above may be provided with twice as many nozzle openings
21
as compared with the head chip in which chambers are formed on only one surface. Therefore, the recording density can be improved.
In addition, the manufacturing cost can be reduced by using a large amount of low-cost glass.
Furthermore, driving principle etc. of the head chip
10
are as described in the prior art, and therefore, the description thereof is omitted here.
FIG. 9
is an exploded perspective view indicating a head chip unit on which the above-explained head chip
10
is mounted.
As illustrated in
FIG. 9
, a driver circuit
31
such as an integrated circuit for driving the head chip
10
is directly connected to the wiring line
15
, and this driver circuit
31
is mounted on the glass board
11
of the head chip
10
. Also, a bass plate
33
made of aluminum is assembled on the side of the glass board
11
, and a head cover
34
is assembled on the side of the cover plate
16
in the head chip
10
. The base plate
33
is fixed to the head cover
34
such that an engaging shaft
34
a
of the head cover
34
is engaged with an engaging hole
33
a
of the base plate
33
, and the head chip
10
is sandwiched by both the base plate
33
and the head cover
34
. An ink conducting path
35
is formed on the head cover
34
, and this ink conducting path
35
is communicated with each of the ink supply ports
19
of the cover plate
16
.
Also, such a head chip unit
40
may be assembled with, for example, a tank holder, which detachably holds an ink cartridge, to be used.
FIG. 10A
shows an example of such a tank holder.
FIG. 10B
shows the tank holder
41
and the head chip unit
40
which is assembled with the tank holder
41
. The tank holder
41
shown in
FIG. 10
is formed to have substantially a box shape whose one surface is opened, and an ink cartridge (not shown) may be detachably held. A coupling portion
42
is provided on an upper surface of a bottom wall, and is coupled to the ink supply port
19
corresponding to an opening portion formed in the bottom portion of the ink cartridge. A plurality of the coupling portions
42
are provided with respect to each of color ink, for instance, black (B) ink, yellow (Y) ink, magenta (M) ink, and cyan (C) ink. An ink flow path (not shown) is formed inside the coupling portion
42
, and a filter
43
is provided at a tip portion of the coupling portion
42
which constitutes an opening of this ink flow path. The ink flow path formed inside the coupling portion
42
is communicated to the rear surface of the bottom wall. The respective ink flow paths are communicated to a head coupling port
46
which is opened in the partition wall of a flow path board
45
via an ink flow path (not shown) which is provided within the flow path board
45
provided on the side of the rear surface of the tank holder
41
. This head coupling port
46
is opened on the side of the side surface of the tank holder
41
, and a head chip unit holding portion
47
which holds the above-described head chip unit
40
is provided on the bottom portion of this partition wall. In the head chip unit holding portion
47
, there are provided a surrounding wall
48
and an engaging shaft
49
. The surrounding wall
48
surrounds the driver circuit
31
provided on the glass board
11
, and is formed into substantially a U-shape and positioned in an upright manner. The engaging shaft
49
is engaged with an engaging hole
40
a formed in the base plate
33
of the head chip unit
40
provided inside the surrounding wall
48
.
As a consequence, the head chip unit
40
is mounted on this head chip unit holding portion
47
, so that a head unit
50
can be completed. At this time, the ink conducting path
35
formed in the head cover
34
is coupled to the head coupling port
46
of the ink board
45
. As a result, the ink which is conducted from the ink cartridge via the coupling portion
42
of the tank holder
41
is conducted via the ink flow path formed in the ink board
45
into the ink conducting path
35
of the head chip unit
40
, so that this ink is filled into both the ink chambers
18
and the chambers
13
.
Second Embodiment
In Embodiment 1 described above, the partition walls
12
are provided on the flow path boards
11
a
and
11
b
, respectively, and the flow path boards
11
a
and
11
b
are jointed to each other. Embodiment 2 is the same as Embodiment 1 described above other than the point that the partition walls
12
are arranged in parallel on both the surfaces of the flow path board
11
a.
FIG. 11
is a cross sectional view of chambers of a head chip in accordance with Embodiment 2 along the parallel-arranging direction.
FIG. 12
is a cross sectional view taken along the line
12
—
12
of FIG.
11
.
As shown in the figure, in the head chip of Embodiment 2, the partition walls
12
are arranged in parallel on both surfaces of the flow path board
11
with predetermined intervals.
The partition walls
12
are formed by, for example, cutting a piezoelectric ceramic plate, and are respectively adhered to the flow path board
11
by the adhesive agent
26
so as to be aligned to one side of the flow path board
11
with the predetermined intervals.
It should be noted that the forming method of the partition walls
12
is not limited to this. For example, the piezoelectric ceramic plate may be adhered to both the surfaces of the flow path board
11
by the adhesive agent
26
, and then cut using a wire saw.
In any case, when the partition walls
12
are provided on both the surfaces of the flow path board
11
, which is a transparent dielectric material, since the flow path board
11
is transparent, the positions of the partition walls
12
on both the surfaces can be visually confirmed with ease.
Other Embodiment
The head chip according to the present invention is explained as described above. However, the present invention is not limited to Embodiments 1 and 2 described above.
For example, in Embodiments 1 and 2 described above, the flow path board
11
is made of glass. However, there is no limitation on the material for the flow path board provided that one surface of the flow path board may be visually confirmed from the other surface.
Further, in Embodiments 1 and 2, the metal films
15
b
and
15
c
by selective electrodes plating are used as a part of the wiring line
15
and the electrode
14
. However, there is no limitation on this. For example, as to the wiring line, a wiring board on which wiring patterns are formed in advance may be adhered onto the flow path board, and as to the electrode, the metal films may be formed by a known vapor deposition in an oblique direction.
Such a head unit
50
is mounted on, for example, a carriage of an ink-jet type recording apparatus so as to be used.
FIG. 13
schematically shows an example of this use mode of the head unit
50
.
As shown in
FIG. 13
, a carriage
61
is movably mounted on one pair of guide rails
62
a
and
62
b
along a shaft direction. This carriage
61
is transported by way of a timing belt
65
which is suspended between a pulley
64
a
, that is provided on one end side of the guide rail
62
, and is coupled to a carriage driving motor
63
, and another pulley
64
b
that is provided on the other side of this guide rail
62
. A pair of transfer rollers
66
and
67
are provided along the guide rails
62
a
and
62
b
on both sides in a direction perpendicular to the transport direction of the carriage
61
. These transfer rollers
66
and
67
are used to transport a recording medium “S” located below the carriage
61
along a direction perpendicular to the transport direction of this carriage
61
.
The above-explained head unit
50
is mounted on the carriage
61
, and the above-explained ink cartridge may be detachably mounted on this head unit
50
.
In accordance with such an ink-jet type recording apparatus, while the recording medium “S” is fed, the carriage
61
is scanned along the direction perpendicular to this medium feeding direction, so that both a character and an image can be recorded on this recording medium “S” by the head chip.
While the present invention has been described with the embodiment, the present invention is not limited to the construction described above.
As explained above, in the present invention, the chambers are arranged in parallel on the board having a light transmitting property with the predetermined intervals, and a plurality of the boards are laminated in the vertical direction. Therefore, the alignment of the chambers can be easily performed with high precision, and the head having high density can be formed.
Claims
- 1. A head chip comprising:a first-substrate having a first main surface and a second main surface opposite the first main surface; a second substrate having a first main surface and a second main surface opposite the first main surface and disposed on the second main surface of the first substrate; a plurality of first partition walls disposed on the first main surface of the first substrate and spaced apart at a preselected interval to form a plurality of first channels each for receiving ink and having a pair of side walls; a plurality of second partition walls disposed on the first main surface of the second substrate and spaced apart at a preselected interval to form a plurality of second channels each for receiving ink and having a pair of side walls; and a plurality of electrodes connected to the side walls of the first and second channels and driven by a voltage signal to deform the side walls to vary the volume in the first and second channels to thereby eject ink from the first and second channels.
- 2. A head chip according to claim 1; wherein the first and second substrates are made of a transparent dielectric material.
- 3. A head chip according to claim 2; wherein the first and second partition walls are made of piezoelectric ceramic.
- 4. A head chip according to claim 1; wherein the first and second partition-walls are made of piezoelectric ceramic.
- 5. A head chip according to claim 1; further comprising a nozzle plate having a first surface connected to the first and second substrates, a second surface disposed opposite the first surface, and a plurality of nozzle openings each extending through the first and second surfaces of the nozzle plate and disposed in communication with respective ones of the first and second channels so that when the electrodes are driven by a voltage signal ink is ejected from the first and second channels through the nozzle openings.
- 6. A head chip according to claim 5; further comprising a guide wall connected to the first and second substrates to define with the first and second partition walls a plurality of ink chambers each disposed in communication with a respective one of the first and second channels.
- 7. A head chip according to claim 6; wherein the first and second substrates are made of a transparent dielectric material.
- 8. A head chip according to claim 7; wherein the first and second partition walls are made of piezoelectric ceramic.
- 9. A head chip according to claim 8; wherein the nozzle plate is made of a dielectric material.
- 10. A head chip according to claim 5; wherein the nozzle plate is made of a dielectric material.
- 11. A head chip accord to claim 1; further comprising a pair of cover plates each connected to respective ones of the first and second partition walls.
- 12. A head chip according to claim 11; wherein one of the cover plates has an ink supply port for supplying ink to the first and second channels.
- 13. A head chip according to claim 12; further comprising a guide wall connected to the first and second substrates to define with the first and second partition walls a plurality of ink chambers each disposed in communication with the ink supply port of the cover plate and with a respective one of the first and second channels.
- 14. A head chip according to claim 13; wherein each of the first and second substrates has an ink communication hole disposed in communication with the ink chambers.
- 15. A head chip according to claim 11; wherein the cover plates are made of a transparent dielectric material.
- 16. A head unit comprising: a head chip as in any one of claims 1-15; and a head holder for supporting the head chip.
- 17. A head unit according to claim 16; further comprising an ink cartridge detachably supported by the head holder for supplying ink to the head chip.
- 18. A head chip comprising:a substrate having a first main surface and a second main surface opposite the first main surface; a plurality of first partition walls disposed on the first main surface of the substrate and spaced apart at a preselected interval to form a plurality of first channels each for receiving ink and having a pair of side walls; a plurality of second partition walls disposed on the second main surface of the substrate and spaced apart at a preselected interval to form a plurality of second channels each for receiving ink and having a pair of side walls; a plurality of electrodes connected to the side walls of the first and second channels and driven by a voltage signal to deform the side walls to vary the volume in the first and second channels to thereby eject ink from the first and second channels; and a pair of cover plates each connected to respective ones of the first and second partition walls.
- 19. A head chip according to claim 18; wherein the substrate is made of a transparent dielectric material.
- 20. A head chip according to claim 19; wherein the first and second partition walls are made of piezoelectric ceramic.
- 21. A head chip according to claim 18; further comprising a nozzle plate having a first surface connected to the substrate, a second surface disposed opposite the first surface, and a plurality of nozzle openings each extending through the first and second surfaces of the nozzle plate and disposed in communication with respectives one of the first and second channels so that when the electrodes are driven by a voltage signal ink is ejected from the first and second channels through the nozzle openings.
- 22. A head chip according to claim 18; further comprising a guide wall connected to the substrate to define with the first and second partition walls a plurality of ink chambers each disposed in communication with a respective one of the first and second channels.
- 23. A head chip according to claim 18; wherein one of the cover plates has an ink supply port for supplying ink to the first and second channels.
- 24. A head chip according to claim 23; further comprising a guide wall connected to the substrate to define with the first and second partition walls a plurality of ink chambers each disposed in communication with the ink supply port of the cover plate and with a respective one of the first and second channels.
- 25. A head chip according to claim 24; wherein the substrate has an ink communication hole disposed in communication with the ink chambers.
- 26. A head chip according to claim 18; wherein the cover plates are made of a transparent dielectric material.
Priority Claims (1)
Number |
Date |
Country |
Kind |
2000-163267 |
May 2000 |
JP |
|
US Referenced Citations (3)
Number |
Name |
Date |
Kind |
5557309 |
Hayes |
Sep 1996 |
A |
5619235 |
Suzuki |
Apr 1997 |
A |
6281914 |
Hiwada et al. |
Aug 2001 |
B1 |
Foreign Referenced Citations (1)
Number |
Date |
Country |
59209882 |
Nov 1984 |
JP |