Head chip and head unit having head chip

Abstract
A head chip has a substrate having a first main surface and a second main surface opposite the first main surface. First partition walls are disposed on the first main surface of the substrate in spaced apart relation at a preselected interval to form first channels each for receiving ink. Second partition walls are disposed on the second main surface of the substrate in spaced apart relation at a preselected interval to form second channels each for receiving ink. Electrodes are connected to side walls of the first and second channels and are driven by a voltage signal to deform the side walls to vary the volume in the first and second channels to thereby eject ink from the first and second channels.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a head chip that is mounted on an ink-jet type recording apparatus applicable to, for example, a printer and a facsimile, and a head unit using the head chip.




2. Description of the Related Art




Conventionally, an ink-jet type recording apparatus is known in the technical field, in which a recording head for jetting ink droplets from a plurality of nozzles is employed to record characters and/or images on a recording medium. In such an ink-jet type recording apparatus, the recording head positioned opposite to the recording medium is provided on a head holder, and the head holder is mounted on a carriage so as to be scanned along a direction perpendicular to a transport direction of the recording medium.




In

FIG. 14

, there is shown an exploded/perspective view of one example of such a recording head.

FIGS. 15A and 15B

are sectional view of a major portion of this recording head.

FIG. 15A

is a sectional view of the recording head taken along the longitudinal direction of side walls.

FIG. 15B

is a sectional view of the recording head taken along the thickness direction of side walls. As shown in FIG.


14


and

FIG. 15

, a plurality of grooves


102


are arranged in a piezoelectric ceramic plate


101


in a parallel manner. The respective grooves


102


are separated from each other by side walls


103


. One end portion of each of the grooves


102


in the longitudinal direction is elongated up to one end surface of the piezoelectric ceramic plate


101


, whereas the other end portion is not elongated up to the other end surface of this piezoelectric ceramic plate, and a depth thereof gradually becomes shallow. Also, an electrode


105


for applying a driving electric field is formed on surfaces of both the side walls


103


on the opening side within each of the grooves


102


along the longitudinal direction.




A cover plate


107


is jointed via an adhesive agent


109


to the grooves


102


of the piezoelectric ceramic plate


101


on the opening side. This cover plate


107


has an ink chamber


111


that constitutes a concave portion which is communicated to the shallow other end portion of each of the grooves


102


and an ink supply port


112


that is penetrated through a bottom portion of this ink chamber


111


along a direction opposite to the direction of the grooves


102


.




A nozzle plate


115


is joined to an end surface of a joint member made by the piezoelectric ceramic plate


101


and the cover plate


107


, at which the grooves


102


are opened. Nozzle openings


117


are formed in the nozzle plate


115


at such positions located opposite to the respective grooves


102


.




It should be noted that a wiring board


120


is fixed on such a surface of the piezoelectric ceramic plate


101


, which is located opposite to the nozzle plate


115


and also opposite to the cover plate


107


. A wiring line


122


which is electrically connected to each of the electrodes


105


by employing a bonding wire


121


or the like is formed on the wiring board


120


. A driver voltage may be applied via this wiring line


122


to the electrode


105


.




In the,recording head constituted as described above, when ink is filled from the ink supply port


112


into the respective grooves


102


and a predetermined driving electric field is applied via the electrode


105


to the side walls


103


on both sides of a predetermined groove


102


, the side walls


103


are deformed, so that a capacity formed within this predetermined groove


102


is changed. As a result, the ink filled in the grooves


102


may be jetted from the nozzle opening


117


.




For example, as shown in

FIG. 16

, in the case where ink is jetted from a nozzle opening


117


corresponding to a groove


102




a


, a positive driving voltage is applied to both electrodes


105




a


and


105




b


provided in the groove


102




a


, and also electrodes


105




c


and


105




d


located opposite to these electrodes


105




a


and


105




b


are grounded. As a consequence, a driving electric field directed to the groove


102




a


is effected to the side walls


103




a


and


103




b


. When this driving electric field is positioned perpendicular to the polarization direction of the piezoelectric ceramic plate


101


, both the side walls


103




a


and


103




b


are deformed along the direction of the groove


102




a


due to the piezoelectric thickness slip effect, so that the capacity defined in the groove


102




a


is reduced to thereby increase pressure. Thus, the ink may be jetted from the nozzle opening


117


.




Further, such a head chip is mounted on an ink jet type recording apparatus, and this has widely spread as a color printer by using color ink. Along with this, it is required that printing quality and recording density are improved.




However, in the case where grooves are arranged with high density for improving the printing quality and the recording density, there is a problem in that the thickness of the side walls between the respective grooves becomes thinner, and thus rigidity of the side walls is insufficient, thereby causing generation of crosstalk between respective chambers.




SUMMARY OF THE INVENTION




The present invention has been made in view of the above, and an object of the present invention is to provide a head chip and a head unit in which recording density is improved and also manufacturing cost is reduced.




In order to solve the above problems, according to a first aspect of the present invention there is a head chip in which: partition walls made of piezoelectric ceramic are arranged on a board with predetermined intervals; chambers are defined between the respective partition walls; a driver voltage is applied to electrodes provided on the side surfaces of the partition walls to change the capacity in the chambers; and the ink filled in the chambers is jetted from nozzle openings, characterized in that the chambers are arranged between upper and lower sheets of boards, which are made of a dielectric material having a light transmitting property, in the width direction with predetermined intervals, and also a plurality of the boards are laminated in the vertical direction.




According to a second aspect of the present invention, in the first aspect of the present invention, there is provided a head chipcharacterized in that a plurality of units, in which the partition walls are arranged between two boards with predetermined intervals, are laminated.




According to a third aspect of the present invention, in the first aspect of the present invention, there is provided a head chip characterized in that the partition walls are arranged on both surfaces of a board with predetermined intervals.




According to a fourth aspect of the present invention, in the first aspect of the present invention, there is provided a head chip, characterized in that:




a nozzle plate having the nozzle openings that communicate with the chambers is provided at end surfaces of the partition walls in the longitudinal direction; and




ink chambers that communicate with the respective chambers, are provided on the side of the other end portions of the partition walls.




According to a fifth aspect of the present invention, in the fourth aspect of the present invention, there is provided a head chip characterized in that the nozzle plate is formed of a dielectric material.




According to a sixth aspect of the present invention, there is provided a head unit characterized in that the head unit comprises a head chip as described above and a head holder that mounts the head chip.




According to a seventh aspect of the present invention, in the sixth aspect of the present invention, there is provided a head unit characterized in that the head holder may detachably hold an ink cartridge in which ink is stored.




According to the present invention, alignment of chambers when arranging in parallel the chambers on both surfaces of the board can be easily performed by using the board formed from a transparent dielectric material, and thus recording density can be improved.











BRIEF DESCRIPTION OF THE DRAWINGS




In the accompanying drawings:





FIG. 1

is a perspective view showing a head chip according to Embodiment 1 of the present invention;





FIG. 2

is a sectional perspective view indicating the head chip according to Embodiment 1 of the present invention;





FIG. 3

is a sectional view representing the head chip according to Embodiment 1 of the present invention, taken along a parallel-arranging direction of a chamber;





FIG. 4

is a sectional view taken along a line


4





4


of

FIG. 3

according to Embodiment 1 of the present invention;





FIGS. 5A-5C

is a top view showing a manufacturing method of the head chip according to Embodiment 1 of the present invention;





FIGS. 6A-6C

is a sectional view representing the head chip corresponding to the respective manufacturing steps of

FIG. 5

along the parallel-arranging direction of the chamber;





FIGS. 7A-7B

is a top view showing a manufacturing method of the head chip according to the embodiment of the present invention;





FIGS. 8A-8B

is a sectional view representing the head chip corresponding to the respective manufacturing steps of

FIG. 7

along the parallel-arranging direction of the chamber;





FIG. 9

is a perspective view indicating an assembly of a unit with employment of the head chip according to Embodiment 1 of the present invention;





FIGS. 10A-10B

is a perspective view indicating an assembly of a unit with employment of the head chip according to Embodiment 1 of the present invention;





FIG. 11

is a sectional view representing a head chip according to Embodiment 2 of the present invention, taken along a parallel-arranging direction of a chamber;





FIG. 12

is a sectional view taken along a line


12


of

FIG. 11

according to Embodiment 2 of the present invention.





FIG. 13

is a perspective view showing a use mode of a unit employing a head chip according to other embodiment of the present invention;





FIG. 14

is an exploded perspective view schematically showing a recording head in accordance with a conventional technique;





FIGS. 15A-15B

is a sectional view schematically indicating the recording head in accordance with the conventional technique; and





FIG. 16

is a sectional view schematically indicating the recording head in accordance with the conventional technique.











DETAILED DESCRIPTION OF THE PREFERED EMBODIMENTS




Hereinafter, the present invention will be explained in detail with reference to embodiments.




Embodiment 1





FIG. 1

is a perspective view indicating a head chip according to Embodiment 1 of the present invention.

FIG. 2

is a sectional/perspective view of the head chip.

FIG. 3

is a sectional view showing a chamber along a parallel-arranging direction.

FIG. 4

is a sectional view taken along a line


4





4


of FIG.


3


.




As shown in the figure, both surfaces of a plate-shaped flow path board


11


formed of a transparent dielectric material are provided with a plurality of channels or chambers


13


defined by partition walls


12


such that the partition walls


12


made of piezoelectric ceramic are arranged in parallel with predetermined intervals.




The flow path board


11


is formed by joining surfaces of two substrates or flow path boards


11




a


and


11




b


made of glass, on one side of which the partition walls


12


are formed. More specifically, the flow path boards


11




a


,


11




b


are joined at main surfaces thereof, and the partition walls


12


and chambers


14


are disposed on respective main surfaces of the flow path boards opposite the joined main surfaces.




A piezoelectric ceramic plate is adhered by an adhesive agent


26


in accordance with respective sides of the flow path boards


11




a


and


11




b


before bonding, and the partition walls


12


are formed by cutting the piezoelectric ceramic plate using, for example, a disk-shape dice cutter. At this time, in order to cut out the piezoelectric ceramic plate completely, the surfaces of the flow path boards


11




a


and


11




b


are ground by the dice cutter, and concave portions


11




c


corresponding to the respective chambers


13


are formed in the flow path boards


11




a


and


11




b


. Of course, only the piezoelectric ceramic plate is completely cut out and the concave portions


11




c


may not be formed. Also, separate partition walls


12


may be adhered with predetermined intervals.




This piezoelectric ceramic plate is formed by jointing two piezoelectric ceramic plates, having different polarization directions, in the thickness direction. Further, electrodes


14


for applying driving electric field are formed on the entire surface of the side surfaces of the partition walls


12


, which are surfaces of the respective chambers


13


.




Further, on the flow path board


11


, wiring lines


15


are provided on the inner sides of end portions of the respective partition walls


12


in the longitudinal direction. The wiring line


15


has an inorganic conductive film


15




a


as the lowermost layer.




A transparent conductive film may be given, for example, as the inorganic conductive film


15




a


. As the transparent conductive film, ITO (oxide of indium and tin), SnO


2


, ZnO, ATO (oxide of antimony and tin) or the like may be given. In this embodiment, ITO is used as the inorganic conductive film


15




a


. As to the wiring line


15


, at least one layer of metal film formed by selective electrodes plating is formed on the inorganic conductive film


15




a


, and in this embodiment, two layers of a nickel metal film


15




b


and a gold metal film


15




c


are adopted.




In addition, although the electrode


14


is not particularly limited, it is formed of the nickel metal film


15




b


and the gold metal film


15




c


, which are formed together with the wiring


15


on the side surface of the partition wall


12


by the selective electrodes plating.




Here, the inorganic conductive film


15




a


is elongated along the chambers


13


defined on both sides between the flow path board


11


and the respective partitions


12


, and the end portion of the inorganic conductive film


15




a


in the width direction is firmly in contact with the electrode


14


. Thus, electrical conduction between the electrode


14


and the wiring line


15


is realized.




It should be noted that, although the inorganic conducive film


15




a


, that is elongated between the flow path board


11


and the partition wall


12


, is provided a long the longitudinal direction of the partition wall


12


, the present invention is not limited to this provided that the inorganic conductive film


15




a


is electrically conducted to the electrode


14


provided on the side surface of the partition wall


12


. The inorganic conductive film


15




a


may be elongated to only one end of the electrode


14


in the longitudinal direction. Alternatively, the inorganic conductive film


15




a


may not be elongated between the flow path board


11


and the partition wall


12


, and may be provided so as to be in contact with the end surface of the partition wall


12


. In any case, it is only necessary that the electrode


14


is firmly conducted to the wiring line


15


.




Further, guide walls


17


made of plastic, for example, are adhered to both side surfaces of the flow path board


11


and the inner portions of the flow path boards


11




a


and


11




b


at the end portions of the respective partition walls


12


in the longitudinal direction on the respective flow path boards


11




a


and


11




b


by an adhesive agent or the like. Then, ink chambers


18


that communicate with the respective chambers


13


are defined by the guide walls


17


and the partition walls


12


on each of the flow path boards


11




a


and


11




b


. It should be noted that the ink chambers


18


defined on the flow path boards


11




a


and


11




b


are communicated with the regions opposite to the ink chambers


18


of the flow path boards


11




a


and


11




b


via ink communication holes


11




d


formed therethrough.




Cover plates


16




a


and


16




b


made of glass having plate shape are jointed onto the partition walls


12


and the guide walls


17


formed on the flow path boards


11




a


and


11




b


, respectively, and the chambers


13


and the ink chambers


18


are sealed. Further, the cover plate


16




a


is provided with an ink supply port


19


, which supplies ink to the ink chamber


18


defined on the flow path board


11




a


and is bored through the cover plate


16




a


in the thickness direction.




It should be noted that the ink supply port


19


of the cover plate


16




a


is formed by sandblasting in this embodiment.




Here in this embodiment, the chambers


13


are divided into groups corresponding to respective colors consisting of black (B), yellow (Y), magenta (M), and cyan (C), and four ink chambers


18


and four ink supply ports


19


are provided, respectively.




Further, one piece of nozzle plate


20


is jointed to the uniform entire surface of the end surfaces of the partition walls


12


and the end surface of the flow path board


11


, and nozzle openings


21


are pierced in the nozzle plate


20


at the positions opposite to the respective chambers


13


.




This nozzle plate


20


may be formed by, for example, plate-shaped metal, plastic, glass, or polyimide film. Further, although not shown in the figure, a water repelling film having a water repelling property is provided to the surface of the nozzle plate


20


opposing a subject to be printed, in order to prevent adhesion of ink or the like.




Here, an example of a manufacturing method of a head chip in accordance with the above embodiment will be explained in detail. It should be noted that FIG.


5


and

FIG. 7

are top views showing manufacturing steps for forming the partition walls and the wiring lines on the flow path board


11




a


of the head chip. FIG.


6


and

FIG. 8

are cross sectional views of the chamber


13


along the parallel-arranging direction, which correspond to the manufacturing steps of FIG.


5


and

FIG. 7

, respectively.




First, as shown in FIG.


5


A and

FIG. 6A

, an ITO film that is the inorganic conductive film


15




a


is formed on the flow path board


11




a


in which the ink communication hole


11




d


is pierced in advance, and the ITO film is patterned with a predetermined shape, here with an interval that is slightly wider than that of the chamber


13


.




There is no limitation on the forming method of the inorganic conductive film


15




a


. For example, after the inorganic conductive film


15




a


is formed by a sputtering method, application method or the like, it may be patterned with photolithography or the like.




Next, as shown in FIG.


5


B and

FIG. 6B

, a piezoelectric ceramic plate


22


in which surfaces other than a bonding surface are coated with a resist


25


is adhered onto the inorganic conductive film


15




a


by the adhesive agent


26


. This piezoelectric ceramic plate


22


is formed by jointing two sheets of piezoelectric ceramic plates


23


and


24


having different polarization directions in the thickness direction, the surfaces other than the bonding surface are coated with the resist


25


, and then the piezoelectric ceramic plate


22


is adhered to the flow path board


11


by the adhesive agent


26


. It should be noted that the resist


25


may be provided after the piezoelectric ceramic plate


22


is adhered to the flow path board


11


.




Thereafter, as shown in FIG.


5


C and

FIG. 6C

, the piezoelectric ceramic plate


22


is cut out to form the partition walls


12


and chambers


13


. In this embodiment, for example, the piezoelectric ceramic plate


22


is cut out in the thickness direction with the width that is narrower by a predetermined width than the width of the inorganic conductive film


15




a


by using the disk-shape dice cutter to thereby form the partition walls


12


and chambers


13


.




At this time, the inorganic conductive film


15




a


is cut out to the surface of the flow path board


11




a


in order that the inorganic conductive film


15




a


provided on the flow path board


11




a


is not electrically conducted within the chambers


13


. Thus, concave portions


11




c


are formed. Of course, the inorganic conductive film


15




a


may be previously patterned into the cut-out condition.




Further, when the partition walls


12


are formed, since the piezoelectric ceramic plate


22


is cut out with the width that is narrower by a predetermined width than the width of the inorganic conductive film


15




a


, the inorganic conductive film


15




a


remains between both the end portions of the partition walls


12


in the width direction and the flow path board


11


along the longitudinal direction, and the side surfaces are exposed. Then, the inorganic conductive films


15




a


formed on both sides of the respective chambers


13


are continuous with the inorganic conductive films


15




a


that become the wiring lines


15


at the rear of the partition walls


12


as shown in FIG.


6


C.




Next, as shown in FIG.


7


A and

FIG. 8A

, a starting catalyst containing palladium, platinum or the like is absorbed over the entire surfaces of both the partition walls


12


and the inorganic conductive films


15




a


, namely surfaces other than the surface of the flow path board


11




a


. Thereafter, the nickel metal film


15




b


and the gold metal film


15




c


are formed by selective electrodes plating.




The wiring line


15


of three layers that is constituted of the inorganic conductive film


15




a


, the nickel metal film


15




b


and the gold metal film


15




c


is formed by this selective electrodes plating, and the two layers of the nickel metal film


15




b


and the gold metal film


15




c


are formed over the entire surface of the partition wall


12


. Further, the metal films


15




b


and


15




c


provided over the entire surface of the partition wall


12


are electrically conducted to the inorganic conductive film


15




a


provided between the partition wall


12


and the flow path board


11




a


at the exposed side surface.




Next, as shown in FIG.


7


B and

FIG. 8B

, the resist


25


, which is formed on both the upper surface of the partition wall


12


and the end surfaces of the partition wall


12


along the longitudinal direction, and also the unnecessary metal films


15




b


and


15




c


formed on the resist


25


are lifted off. As a result, such an electrode


14


, which is not short-circuited on both the side surfaces of the partition wall


12


and which is constructed of two layers made of the nickel metal film


15




b


and the gold metal film


15




c


, is formed.




As previously explained, both the electrode films


15




b


and


15




c


which constitute the electrode


14


formed in this manner are electrically conducted with the inorganic conductive film


15




a


on the exposed side surfaces thereof. In other words, the electrode


14


is mutually and electrically conducted via the inorganic conductive film


15




a


to the wiring line


15


.




Thereafter, the partition walls


12


and the wiring lines


15


are also formed on the flow path board


11




b


by the above-mentioned steps. As shown in

FIG. 1

to

FIG. 4

, the surfaces of the flow path boards


11




a


and


11




b


, in which the partition walls


12


and the wiring lines


15


are formed on the other surfaces thereof, are jointed to each other by the adhesive agent such that the end surfaces in which the partition walls


12


are formed, are made flush with each other.




At this time, since the flow path boards


11




a


and


11




b


are formed of a transparent dielectric material, and formed of glass in this embodiment, alignment of the chambers


13


arranged in parallel on the flow path boards


11




a


and


11




b


can be performed visually with ease from the surfaces of the flow path boards


11




a


and


11




b


incomparison with the end surfaces of the flow path boards


11




a


and


11




b


. Therefore, the positions of the chambers


13


are not shifted, and the assembly can be performed with high precision.




Thereafter, the guide walls


17


made of plastic are adhered to both the end surfaces of the partition walls


12


of the flow path board


11


in the parallel-arranging direction and at the rear of the partition walls


12


by the adhesive agent or the like to define the ink chambers


18


on the flow path boards


11




a


and


11




b


. Then, the cover plates.


16




a


and


16




b


are adhered onto the partition walls


12


by the adhesive agent or the like so as to sandwich the flow path board


11


on which the partition walls


12


are formed. Also, the plate-shape nozzle plate


20


in which the nozzle openings


21


are pierced with respect to each of the chambers


13


is adhered to the end surface of the flow path board


11


at the side on which the partition walls


12


are provided by the adhesive agent or the like. Then, the outer shape of the resultant head chip is processed by dicing, and thus, a head chip


10


is manufactured.




As explained above, in this embodiment, the partition walls


12


are formed on the flow path boards


11




a


and


11




b


, respectively, and the flow path boards


11




a


and


11




b


are visually jointed together. Thus, the positions of the chambers


13


can be easily aligned without fail.




The head chip formed as described above may be provided with twice as many nozzle openings


21


as compared with the head chip in which chambers are formed on only one surface. Therefore, the recording density can be improved.




In addition, the manufacturing cost can be reduced by using a large amount of low-cost glass.




Furthermore, driving principle etc. of the head chip


10


are as described in the prior art, and therefore, the description thereof is omitted here.





FIG. 9

is an exploded perspective view indicating a head chip unit on which the above-explained head chip


10


is mounted.




As illustrated in

FIG. 9

, a driver circuit


31


such as an integrated circuit for driving the head chip


10


is directly connected to the wiring line


15


, and this driver circuit


31


is mounted on the glass board


11


of the head chip


10


. Also, a bass plate


33


made of aluminum is assembled on the side of the glass board


11


, and a head cover


34


is assembled on the side of the cover plate


16


in the head chip


10


. The base plate


33


is fixed to the head cover


34


such that an engaging shaft


34




a


of the head cover


34


is engaged with an engaging hole


33




a


of the base plate


33


, and the head chip


10


is sandwiched by both the base plate


33


and the head cover


34


. An ink conducting path


35


is formed on the head cover


34


, and this ink conducting path


35


is communicated with each of the ink supply ports


19


of the cover plate


16


.




Also, such a head chip unit


40


may be assembled with, for example, a tank holder, which detachably holds an ink cartridge, to be used.





FIG. 10A

shows an example of such a tank holder.

FIG. 10B

shows the tank holder


41


and the head chip unit


40


which is assembled with the tank holder


41


. The tank holder


41


shown in

FIG. 10

is formed to have substantially a box shape whose one surface is opened, and an ink cartridge (not shown) may be detachably held. A coupling portion


42


is provided on an upper surface of a bottom wall, and is coupled to the ink supply port


19


corresponding to an opening portion formed in the bottom portion of the ink cartridge. A plurality of the coupling portions


42


are provided with respect to each of color ink, for instance, black (B) ink, yellow (Y) ink, magenta (M) ink, and cyan (C) ink. An ink flow path (not shown) is formed inside the coupling portion


42


, and a filter


43


is provided at a tip portion of the coupling portion


42


which constitutes an opening of this ink flow path. The ink flow path formed inside the coupling portion


42


is communicated to the rear surface of the bottom wall. The respective ink flow paths are communicated to a head coupling port


46


which is opened in the partition wall of a flow path board


45


via an ink flow path (not shown) which is provided within the flow path board


45


provided on the side of the rear surface of the tank holder


41


. This head coupling port


46


is opened on the side of the side surface of the tank holder


41


, and a head chip unit holding portion


47


which holds the above-described head chip unit


40


is provided on the bottom portion of this partition wall. In the head chip unit holding portion


47


, there are provided a surrounding wall


48


and an engaging shaft


49


. The surrounding wall


48


surrounds the driver circuit


31


provided on the glass board


11


, and is formed into substantially a U-shape and positioned in an upright manner. The engaging shaft


49


is engaged with an engaging hole


40


a formed in the base plate


33


of the head chip unit


40


provided inside the surrounding wall


48


.




As a consequence, the head chip unit


40


is mounted on this head chip unit holding portion


47


, so that a head unit


50


can be completed. At this time, the ink conducting path


35


formed in the head cover


34


is coupled to the head coupling port


46


of the ink board


45


. As a result, the ink which is conducted from the ink cartridge via the coupling portion


42


of the tank holder


41


is conducted via the ink flow path formed in the ink board


45


into the ink conducting path


35


of the head chip unit


40


, so that this ink is filled into both the ink chambers


18


and the chambers


13


.




Second Embodiment




In Embodiment 1 described above, the partition walls


12


are provided on the flow path boards


11




a


and


11




b


, respectively, and the flow path boards


11




a


and


11




b


are jointed to each other. Embodiment 2 is the same as Embodiment 1 described above other than the point that the partition walls


12


are arranged in parallel on both the surfaces of the flow path board


11




a.







FIG. 11

is a cross sectional view of chambers of a head chip in accordance with Embodiment 2 along the parallel-arranging direction.

FIG. 12

is a cross sectional view taken along the line


12





12


of FIG.


11


.




As shown in the figure, in the head chip of Embodiment 2, the partition walls


12


are arranged in parallel on both surfaces of the flow path board


11


with predetermined intervals.




The partition walls


12


are formed by, for example, cutting a piezoelectric ceramic plate, and are respectively adhered to the flow path board


11


by the adhesive agent


26


so as to be aligned to one side of the flow path board


11


with the predetermined intervals.




It should be noted that the forming method of the partition walls


12


is not limited to this. For example, the piezoelectric ceramic plate may be adhered to both the surfaces of the flow path board


11


by the adhesive agent


26


, and then cut using a wire saw.




In any case, when the partition walls


12


are provided on both the surfaces of the flow path board


11


, which is a transparent dielectric material, since the flow path board


11


is transparent, the positions of the partition walls


12


on both the surfaces can be visually confirmed with ease.




Other Embodiment




The head chip according to the present invention is explained as described above. However, the present invention is not limited to Embodiments 1 and 2 described above.




For example, in Embodiments 1 and 2 described above, the flow path board


11


is made of glass. However, there is no limitation on the material for the flow path board provided that one surface of the flow path board may be visually confirmed from the other surface.




Further, in Embodiments 1 and 2, the metal films


15




b


and


15




c


by selective electrodes plating are used as a part of the wiring line


15


and the electrode


14


. However, there is no limitation on this. For example, as to the wiring line, a wiring board on which wiring patterns are formed in advance may be adhered onto the flow path board, and as to the electrode, the metal films may be formed by a known vapor deposition in an oblique direction.




Such a head unit


50


is mounted on, for example, a carriage of an ink-jet type recording apparatus so as to be used.

FIG. 13

schematically shows an example of this use mode of the head unit


50


.




As shown in

FIG. 13

, a carriage


61


is movably mounted on one pair of guide rails


62




a


and


62




b


along a shaft direction. This carriage


61


is transported by way of a timing belt


65


which is suspended between a pulley


64




a


, that is provided on one end side of the guide rail


62


, and is coupled to a carriage driving motor


63


, and another pulley


64




b


that is provided on the other side of this guide rail


62


. A pair of transfer rollers


66


and


67


are provided along the guide rails


62




a


and


62




b


on both sides in a direction perpendicular to the transport direction of the carriage


61


. These transfer rollers


66


and


67


are used to transport a recording medium “S” located below the carriage


61


along a direction perpendicular to the transport direction of this carriage


61


.




The above-explained head unit


50


is mounted on the carriage


61


, and the above-explained ink cartridge may be detachably mounted on this head unit


50


.




In accordance with such an ink-jet type recording apparatus, while the recording medium “S” is fed, the carriage


61


is scanned along the direction perpendicular to this medium feeding direction, so that both a character and an image can be recorded on this recording medium “S” by the head chip.




While the present invention has been described with the embodiment, the present invention is not limited to the construction described above.




As explained above, in the present invention, the chambers are arranged in parallel on the board having a light transmitting property with the predetermined intervals, and a plurality of the boards are laminated in the vertical direction. Therefore, the alignment of the chambers can be easily performed with high precision, and the head having high density can be formed.



Claims
  • 1. A head chip comprising:a first-substrate having a first main surface and a second main surface opposite the first main surface; a second substrate having a first main surface and a second main surface opposite the first main surface and disposed on the second main surface of the first substrate; a plurality of first partition walls disposed on the first main surface of the first substrate and spaced apart at a preselected interval to form a plurality of first channels each for receiving ink and having a pair of side walls; a plurality of second partition walls disposed on the first main surface of the second substrate and spaced apart at a preselected interval to form a plurality of second channels each for receiving ink and having a pair of side walls; and a plurality of electrodes connected to the side walls of the first and second channels and driven by a voltage signal to deform the side walls to vary the volume in the first and second channels to thereby eject ink from the first and second channels.
  • 2. A head chip according to claim 1; wherein the first and second substrates are made of a transparent dielectric material.
  • 3. A head chip according to claim 2; wherein the first and second partition walls are made of piezoelectric ceramic.
  • 4. A head chip according to claim 1; wherein the first and second partition-walls are made of piezoelectric ceramic.
  • 5. A head chip according to claim 1; further comprising a nozzle plate having a first surface connected to the first and second substrates, a second surface disposed opposite the first surface, and a plurality of nozzle openings each extending through the first and second surfaces of the nozzle plate and disposed in communication with respective ones of the first and second channels so that when the electrodes are driven by a voltage signal ink is ejected from the first and second channels through the nozzle openings.
  • 6. A head chip according to claim 5; further comprising a guide wall connected to the first and second substrates to define with the first and second partition walls a plurality of ink chambers each disposed in communication with a respective one of the first and second channels.
  • 7. A head chip according to claim 6; wherein the first and second substrates are made of a transparent dielectric material.
  • 8. A head chip according to claim 7; wherein the first and second partition walls are made of piezoelectric ceramic.
  • 9. A head chip according to claim 8; wherein the nozzle plate is made of a dielectric material.
  • 10. A head chip according to claim 5; wherein the nozzle plate is made of a dielectric material.
  • 11. A head chip accord to claim 1; further comprising a pair of cover plates each connected to respective ones of the first and second partition walls.
  • 12. A head chip according to claim 11; wherein one of the cover plates has an ink supply port for supplying ink to the first and second channels.
  • 13. A head chip according to claim 12; further comprising a guide wall connected to the first and second substrates to define with the first and second partition walls a plurality of ink chambers each disposed in communication with the ink supply port of the cover plate and with a respective one of the first and second channels.
  • 14. A head chip according to claim 13; wherein each of the first and second substrates has an ink communication hole disposed in communication with the ink chambers.
  • 15. A head chip according to claim 11; wherein the cover plates are made of a transparent dielectric material.
  • 16. A head unit comprising: a head chip as in any one of claims 1-15; and a head holder for supporting the head chip.
  • 17. A head unit according to claim 16; further comprising an ink cartridge detachably supported by the head holder for supplying ink to the head chip.
  • 18. A head chip comprising:a substrate having a first main surface and a second main surface opposite the first main surface; a plurality of first partition walls disposed on the first main surface of the substrate and spaced apart at a preselected interval to form a plurality of first channels each for receiving ink and having a pair of side walls; a plurality of second partition walls disposed on the second main surface of the substrate and spaced apart at a preselected interval to form a plurality of second channels each for receiving ink and having a pair of side walls; a plurality of electrodes connected to the side walls of the first and second channels and driven by a voltage signal to deform the side walls to vary the volume in the first and second channels to thereby eject ink from the first and second channels; and a pair of cover plates each connected to respective ones of the first and second partition walls.
  • 19. A head chip according to claim 18; wherein the substrate is made of a transparent dielectric material.
  • 20. A head chip according to claim 19; wherein the first and second partition walls are made of piezoelectric ceramic.
  • 21. A head chip according to claim 18; further comprising a nozzle plate having a first surface connected to the substrate, a second surface disposed opposite the first surface, and a plurality of nozzle openings each extending through the first and second surfaces of the nozzle plate and disposed in communication with respectives one of the first and second channels so that when the electrodes are driven by a voltage signal ink is ejected from the first and second channels through the nozzle openings.
  • 22. A head chip according to claim 18; further comprising a guide wall connected to the substrate to define with the first and second partition walls a plurality of ink chambers each disposed in communication with a respective one of the first and second channels.
  • 23. A head chip according to claim 18; wherein one of the cover plates has an ink supply port for supplying ink to the first and second channels.
  • 24. A head chip according to claim 23; further comprising a guide wall connected to the substrate to define with the first and second partition walls a plurality of ink chambers each disposed in communication with the ink supply port of the cover plate and with a respective one of the first and second channels.
  • 25. A head chip according to claim 24; wherein the substrate has an ink communication hole disposed in communication with the ink chambers.
  • 26. A head chip according to claim 18; wherein the cover plates are made of a transparent dielectric material.
Priority Claims (1)
Number Date Country Kind
2000-163267 May 2000 JP
US Referenced Citations (3)
Number Name Date Kind
5557309 Hayes Sep 1996 A
5619235 Suzuki Apr 1997 A
6281914 Hiwada et al. Aug 2001 B1
Foreign Referenced Citations (1)
Number Date Country
59209882 Nov 1984 JP