The invention relates to the movement of freight devices, for instance, a container. Specifically the invention relates to the apparatus used for the movement of said freight devices and in particular, the apparatus and method of engaging a freight device and manipulating said freight device in order to facilitate its movement. Whilst the use of the present invention is not restricted to any particular type of freight device, it will be convenient to describe its applicability to containers as these represent the most common form of freight device.
In order to increase the flow of freight through, for instance, a port, systems have been developed whereby multiple freight devices such as containers may be engaged by hoisting systems simultaneously. Theoretically, these systems increase the flow of freight by a factor of two. However, these theoretical increases in freight flow depend upon the containers being of identical size, shape and location, when, in fact, such a variation can occur often enough to disrupt and reduce this theoretical efficiency. A variation in any of these factors can slow the flow of freight because of increased complexity in engaging the containers, a slower rate of transport because of the difficult terrain or even abandoning a double engagement because of, for instance a sizeable differential in weight and/or height
It follows therefore that the promise of the multiple container lifting apparatus that have been developed is rarely met because of the non-homogeneity of the loading conditions and of the containers themselves.
It is therefore an object of the present invention to more effectively accommodate variations in loading conditions and so be more universally applicable to different situations.
Therefore in a first aspect, the invention provides a hoist frame for engaging a pair of spreaders in an expanded position and a single spreader in a retracted position comprising, a first and second head frame, each for engaging a lifting device; a rigid first frame fixed to the first head frame and a rigid second frame fixed to the second head frame; a plurality of assemblies pivotably mounted to each fixed frame so as to be intermediate the head frames, wherein, each assembly comprises an upper horizontal member, a first inclined outer member pivotally mounted to the first fixed frame and pivotally mounted to a first end of the upper horizontal member, a second inclined outer member pivotally mounted to the second fixed frame and pivotally mounted to a second end of the upper horizontal member, a first inclined inner member pivotally mounted to the first fixed frame and pivotally mounted to a mid-point of the upper horizontal member so as to be parallel to the first outer inclined member in a first position of the hoist frame and a second inclined inner member pivotally mounted to the second fixed frame and pivotally mounted to a mid-point of the upper horizontal member so as to be parallel to the second outer inclined member in a first position of the hoist frame, such that the first members and the first fixed frame define a first parallelogram, and the second members and the second fixed frame define a second parallelogram.
In a second aspect, the invention provides a hoist frame for engaging a pair of spreaders in an expanded position and a single spreader in a retracted position comprising, a first and second head frame, each for engaging a lifting device
A rigid first frame fixed to the first head frame and a rigid second frame fixed to the second head frame; a plurality of assemblies pivotably mounted to each fixed frame so as to be intermediate the head frames, wherein, the assemblies comprise first and second inclined members respectively mounted to the fixed frames, and connected through an apex connection.
In a third aspect, the invention provides a hoist frame for engaging a pair of spreaders in an expanded position and a single spreader in a retracted position comprising, a first and second head frame, each for engaging a lifting device; a rigid first frame fixed to the first head frame and a rigid second frame fixed to the second head frame; a plurality of nestable driven assemblies pivotably mounted to each fixed frame so as to be intermediate the head frames, wherein the nestable driven assemblies cause selective relative movement of the head frames and retract to nest so as to permit contact between the head frames through interleaving of the fixed frames.
It will be clear to the skilled addressee that lifting device encompasses known variations in this field, including a spreader or an intermediate device such as an adapter frame.
The invention accommodates a plurality of assemblies to manipulate the head frames in a relative fashion. It further provides for a retracted position that decreases the space required by the hoist frame, leading to less weight, and less manufacturing cost. Thus, in a preferred embodiment, the hoist frame may operate at a fully extended width of 6 metres, but be able to retract to a width of 1 metre.
In a preferred embodiment, the assemblies may be biased by a plurality of integrally mounted actuators. In a more preferred embodiment, said actuators may be electrically hydraulically or pneumatically driven.
In a preferred embodiment, relative longitudinal movement may be effected by at least a pair of orthogonal actuators are mounted generally in a direction orthogonal to longitudinal axes of the head frames. In a further preferred embodiment, activation of one of said actuators, may cause the head frames to be rotated relative to each other within a plane defined by the head frames.
In a preferred embodiment, the driven assemblies may comprise first and second inclined members respectively mounted to the fixed frames, and connected through an apex connection, said orthogonal actuators mounted from the first fixed frame to the second inclined members. In this embodiment, the assemblies may resemble A-frames directed upwards. Alternatively, the members may be located in a plane parallel to that defined by the head frames, so long as the arrangement meets the essential criteria of being nestable.
In a preferred embodiment, the apex connection may include an intermediate portion pivotally connected to the first inclined member and pivotally connected to the second inclined member, the longitudinal actuator mounted between the intermediate portion an end of the first inclined member, such that on activation of the longitudinal actuator, the distance from the end of the first inclined member to the pivotal connection with the intermediate portion acts as a lever arm to achieve the longitudinal relative movement of the head frames. In this way, rather than the actuator bearing directly on the head frame for longitudinal movement, the head frames may be levered in this direction, with the assemblies ensuring the motion is purely longitudinal without a transverse component.
In a more preferred embodiment each nestable assembly may include an upper horizontal member, a first inclined outer member pivotally mounted to the first fixed frame and pivotally mounted to a first end of the upper horizontal member, a second inclined outer member pivotally mounted to the second fixed frame and pivotally mounted to a second end of the upper horizontal member, a first inclined inner member pivotally mounted to the first fixed frame and pivotally mounted to a mid-point of the upper horizontal member so as to be parallel to the first outer inclined member in a first position of the hoist frame and a second inclined inner member pivotally mounted to the second fixed frame and pivotally mounted to a mid-point of the upper horizontal member so as to be parallel to the second outer inclined member in a first position of the hoist frame, such that the first members and the first fixed frame define a first parallelogram, and the second members and the second fixed frame define a second parallelogram. The parallelogram provides the advantage of pivotal movement whilst maintaining the parallel relationship of the members. Further, by adding preferable locking components, the parallelogram orientation is particularly rigid, adding strength to the hoist frame.
It will be convenient to further describe the present invention with respect to the accompanying drawings, which illustrate possible arrangements of the invention. Other arrangements of the invention are possible and consequently, the particularity of the accompanying drawings is not to be understood as superceding the generality of the proceeding description of the invention.
In describing the applicability of the invention, it is important to recognize the variations in position that must be accommodated by the apparatus of the present invention. To this end,
b indicates a relative change in position moving the containers relative to each other along the X axis. This will be defined for clarity as “separation”.
c shows a relative change in position of the containers along a longitudinal path and so a relative movement parallel to the Y axis. This will be defined as an “off-set”.
d shows a relative change of position parallel to the Z axis, which equates to a height differential between the containers.
e shows a relative rotation about the X axis equating to one end of one container rising relative to other container, which will be defined as “trim”.
f shows a rolling of one container relative to the other about the Y axis.
g shows a relative rotation of the containers about the Z axis, which will be defined as “skew”.
These degrees of freedom are based on relative movement of the containers. The containers acting as a single unit are also capable of six degrees of freedom being both translation and rotation. These are normally accommodated by the crane and therefore are not subject to control by the head frame per se. Therefore an assessment of the various embodiments of the present invention will be confined to those degrees of freedom based upon relative movement.
Referring now to the assemblies 85a,b said frames are similar in appearance comprising members 90, 91 integrally fixed to each of the head frames 65a,b. Attached to these fixed members 90, 91 are inclined members 95, 100 which are pivotally connected to the fixed members 90, 91 and also pivotally connected to each other to form a vertically extending A-frame. The pivotal joints 105,110 vary from the inclined members 95, 100 in that on the first head frame 65a, the inclined members 95 are connected to the fixed frame 90 through universal joints 105 permitting rotation in at least two orthogonal directions. Conversely the second head frame 65b has at least two inclined members, 100a,b, which are both connected to the fixed frame 91 through a pin-joint 110 permitting a rotation about the Y axis as discussed in
The apex connection 115 connecting inclined members 100a,b & 95 also involve a universal joint. Given the universal connection 105, this permits the inclined member 95 to rotate in any direction and consequently the first head frame 65a, subject to the inclusion of other elements, is permitted to move a relative to the second head frame 65b in several directions.
The assemblies 85a,b further include actuators 125, 126 having a reaction bearing from the first fixed frame 90 and a second reaction point bearing on second inclined members 100a,b. The actuators are inclined upwards, but at a flatter angle to first inclined members 95. On simultaneous actuation, actuators 125, 126 will move the second frame 65b parallel to the X axis and thus affect a translation along the X axis of the frames 65a,b. However, if one actuator 126 is activated, and the second actuator 125 held at a fixed length, then the head frames 65a,b will tend to rotate in a skew fashion as shown in
Thus, the selective actuation of the actuators 125, 126 achieve two degrees of freedom or relative movement of the head frames 65a,b.
The apex connection 115 further includes a sub-assembly whereby the inclined member 95 includes an extension 135, having a free end. Further a pivotal portion 140 permitting limited rotation is attached at one end, a further actuator 130 bearing between the pivotal portion 140 and the free end 135 of the inclined member 95. The actuator is generally directed parallel to the Y axis and the rotational portion 140 is connected to the apex connection 115. On actuation of the actuator 130, the rotational portion connected to the apex connection 115 will stay fixed causing the free end 135 to move relative to the apex connection and consequently, given the universal connections of the inclined member 95, cause a relative movement of the head frame 65a,b parallel to the Y axis corresponding to the off-set shown in
The
The intent of this aspect is to create assemblies 155a,b having a frame work of members forming parallelograms and so introduce a marked increase in strength and rigidity. Again the assemblies 155a,b are similar in the construction. Taking the first assembly 155a, the framework of members comprises an upper horizontal member 175 which is connected to the first head frame 65a through two inclined parallel members 165 and 170, both which are pivotally connected to a fixed frame 160a and pivotally connected to the horizontal member 175. The second head frame 65b includes pairs of inclined members 180 and 185 again pivotally connecting the horizontal member 175 to the fixed frame 160b. Thus, the first parallelogram is formed by first inclined members 165 and 170, the fixed frame 160a and a portion of the upper horizontal member 175. The second parallelogram is formed by pairs of inclined members 180 and 185 with second fixed frame 160b and the remaining portion of the upper horizontal member 175.
A further variation of this aspect is the placement of the actuator 190. In this aspect, the actuator is positioned parallel to and beneath the upper horizontal member 175, finding reaction with the outer inclined members 165 and 185. With the similar assemblies 155a,b having similar actuators, the separation mode shown in
A further example of the self adjustment of the invention is shown in
a, 11b and 11c show a particular application of the movement shown in
An alternative example is shown in
The self adjustment feature of this aspect of the invention is also possible to achieve the movement as shown in
A further example of the benefit of the self adjustment is the application of wind loads or eccentric loadings of the containers. The containers present a significant surface area, resulting in a considerable force applied to the head frame, as does the potential for shifted or poorly packed containers, creating an eccentric load. Prior art systems accommodate unbalanced loads through rotation/swing about the head frame, and consequently, an undesirable arrangement of the containers. However, the head frames of the present invention are constrained by the rigid structure of the assemblies, and so prevented from moving. Because of the upper horizontal member 175 maintaining horizontal position, the containers remain square to the ground, until a further force causes the arrangement to self-adjust to a new desired orientation.
Number | Date | Country | Kind |
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200500670-5 | Feb 2005 | SG | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/SG06/00015 | 1/27/2006 | WO | 00 | 6/4/2008 |