The present application claims priority from Japanese Patent Application No. 2008-258800 of Suemitsu et al., filed on Oct. 3, 2008, the disclosure of which is hereby incorporated into the present application by reference.
1. Field of the Invention
The present invention relates to a head protection airbag which is configured to be folded and stored at an upper edge of a window on the inside of a vehicle, the airbag is mounted and fixed to the body of the vehicle at the upper edge side, so that the airbag protrudes downward from where it is stored, due to an inflow of inflation gas from an inflator, deploying while inflating so as to cover the inside of the window.
2. Description of the Related Art
In general, as shown in JP-A-2008-87519, head protection airbags are formed so that, at the upper edge of a shielding main body portion covering the inside of a window when the inflation is completed, a mounting portion for mounting the airbag on the upper edge of the window or a substantially tubular connection port which is connected to an inflator and allows an inflow of inflation gas to the inside of the shielding main body portion are formed so that one protrudes from the shielding main body portion. In the conventional head protection airbags, the mounting portion or the connection port is formed integrally with the shielding main body portion by double weaving.
In general, the airbags manufactured by double weaving are formed by cutting a sheet-like airbag material in which an inflation portion which is inflated by an inflow of inflation gas between a vehicle inside-facing wall and a vehicle outside-facing wall, and a non-inflation portion which is configured to couple the vehicle inside-facing wall to the vehicle outside-facing wall but to have no inflow of inflation gas inside it are woven in a predetermined shape. Accordingly, when the mounting portion or the connection port are formed integrally with the shielding main body portion by double weaving, the upper and lower width dimensions of the airbag material necessary for the manufacturing of airbags are required to be larger by an amount equal to the protrusion of the mounting portion or the connection port. Further, in the conventional airbags, there is room for improvement from the viewpoint of enhancing the airbag material yield. This is because the mounting portion or the connection port is disposed partially along the front-back direction and the material around the mounting portion or the connection port is unused.
An object of the invention is to provide a head protection airbag which can be manufactured at a low cost with good yield.
The object of the invention can be achieved with a head protection airbag having the following configuration.
A head protection airbag, which is configured to be folded and stored at the upper edge of a window on the inside of a vehicle, the upper edge side of the airbag being mounted and fixed to the body of the vehicle, so as to protrude downward from where it is stored due to an inflow of inflation gas from an inflator, and to be deployed and inflated so as to cover the window on the inside, includes: a shielding main body portion which is configured to cover the window on the inside when the inflation is completed; a plurality of mounting portions which protrude upward from the upper edge of the shielding main body portion and mount the upper edge of the shielding main body portion on the upper edge of the window; and a connection port which has a substantially tubular shape, protrudes upward from the upper edge of the shielding main body portion, and has an insertion opening for connection to the inflator at the upper end so as to allow the inflow of inflation gas to an inflation portion of the shielding main body portion. The shielding main body portion has an inflation portion, which is inflated by the inflow of inflation gas between a vehicle inside-facing wall and a vehicle outside-facing wall, and a non-inflation portion into which there is no inflow of inflation gas. The shielding main body portion is manufactured by double weaving and a shape, when the shielding main body portion is flatly deployed so that the vehicle inside-facing wall and the vehicle outside-facing wall overlap with each other, is a substantially rectangular plate shape. The mounting portions and the connection port are connected to the shielding main body portion but are separate from the double-woven shielding main body portion.
In the head protection airbag according to the invention, only the shielding main body portion, the shape of which is a substantially rectangular plate shape when the shielding main body portion is flatly deployed so that the vehicle inside-facing wall and the vehicle outside-facing wall overlap with each other, is formed by double weaving, and the mounting portions and the connection port which are formed so as to protrude upward from the upper edge of the shielding main body portion are separate from the shielding main body portion. That is, only the substantially rectangular shielding main body portion with no partial protruding part is formed by cutting the airbag material formed of a long sheet member. Accordingly, when the airbag is manufactured, the amount of unused airbag material can be reduced and the yield of the airbag material can be enhanced.
Accordingly, regarding the head protection airbag according to the invention, the yield is enhanced and the manufacturing is thus performed at a low cost.
In the head protection airbag according to the invention, it is preferable that a connection port material is a coated cloth having a coating layer on one side thereof, and the connection port is formed so that the coating layer is disposed on the inner side of the port. This is because then it is possible to improve the heat resistance and the durability of the connection port in which high-temperature inflation gas discharged from the inflator flows.
In the head protection airbag according to the invention, it is preferable that the upper edge of the shielding main body portion have an opening for connection to the connection port, and the connection port is connected to the shielding main body portion by turning the lower end of the connection port which communicates with the shielding main body portion so that it is pointing upward, and sewing this lower end to the peripheral edge of the opening.
In the head protection airbag having the above-described configuration, the edge portion at the lower end of the connection port can be connected to the shielding main body portion by reversing the front and back of the connection port, disposing the connection port so that the edge portion at its lower end is turned upward and matched with the edge portion of the opening, sewing the edge portion of the connection port to the peripheral edge of the opening of the shielding main body portion, and re-reversing the connection port. Accordingly, the operation of sewing the edge portion at the lower end of the connection port to the peripheral edge of the opening is easily performed and the number of manufacturing processes of the airbag can be reduced.
In the head protection airbag having the above-described configuration, when the connection port material constituting the connection port is formed by being cut out from the region of the non-inflation portion in the shielding main body portion, the separate connection port material can be concurrently manufactured with the shielding main body portion. So, this is preferable to the case in which the connection port material is formed from a separate base material because manufacturing costs can then be reduced.
In the head protection airbag having such a configuration, it is preferable that the outer surface of the shielding main body portion is covered with a coating layer which is formed by applying a coating agent for preventing gas leakage, and the connection port material is made into the connection port so that the coating layer is disposed on the inner side of the port.
In the head protection airbag having the above-described configuration, it is possible to improve the heat resistance and the durability of the connection port in which the high-temperature inflation gas discharged from the inflator flows.
In the head protection airbag having the above-described configuration, it is preferable that in the non-inflation portion, an opening, which is formed by cutting out the connection port material, is blocked by a separate blocking member. In the head protection airbag, when the inflation of the airbag is completed, the inside of the whole window can be covered even in the region of the non-inflation portion separate from the protection area where the head of a vehicle occupant is protected. Accordingly, even when the head of the vehicle occupant hits the region of the non-inflation portion, it is possible to prevent the head of the vehicle occupant from being brought into contact with the window. In this case, the blocking member for blocking the opening can be made of uncoated cloth in an airbag having a configuration in which the shielding main body portion is double-woven and the coating layer is then provided on the outer circumferential side thereof. In this case, the manufacturing cost of the airbag can be further reduced and the weight of the airbag itself can be reduced.
In the head protection airbag according to the invention, it is preferable that the mounting portion is configured to include a mounting main body and a belt-like wrapping portion extending downward from the lower end of the mounting main body, and the lower end of the mounting main body is coupled to the upper edge of the shielding main body portion, and it is preferable that the wrapping portion includes a connection piece disposed at its end away from the mounting main body and is fastened together with the mounting main body by a mounting bracket for mounting the mounting main body on the upper edge of the window, and a cutaway portion, which can be ruptured when the airbag is deployed and inflated, and is wound around the outer circumference of the folded shielding main body portion so as to prevent collapsing when the airbag is folded so as to be stored.
In the head protection airbag having the above-described configuration, the wrapping portion for preventing collapsing when the airbag is folded and stored is formed to be integral with the mounting portion. While being wound around the folded shielding main body portion, the wrapping portion prevents collapsing of the folded shielding main body portion when the connection piece provided at the end of the wrapping portion is fastened together with the mounting main body by using the mounting bracket for mounting the mounting main body on the upper edge of the window. Accordingly, in the head protection airbag having the above-described configuration, when the mounting bracket is mounted on the mounting main body, the wrapping portion for preventing collapsing of the airbag can be concurrently disposed around the airbag. As a result, by not providing a separate wrapping member, it is possible to reduce the number of manufacturing processes and costs.
In the head protection airbag having the above-described configuration, it is preferable that, when the airbag is installed in a vehicle, the rupture portion is positioned below the folded shielding main body portion. In the head protection airbag having such a configuration, when the airbag begins to inflate and the folded shielding main body portion protrudes downward so as to unfold, the rupture portion can be rapidly ruptured and the airbag can thus be rapidly deployed.
In the head protection airbag having the above-described configuration, it is preferable that an inner tube is disposed in the connection port so as to cover an area from the connection port to the area below the connection port in the shielding main body portion. This is because it is thereby possible to protect the connection port and the part near the connection port in the shielding main body portion, and to further improve the heat resistance and the durability of the connection port.
It is preferable that the head protection airbag according to the invention is manufactured with the following manufacturing method.
The method includes: cutting an airbag material, which is woven so that shielding main body portions are cut out continuously in series side by side, to produce a shielding main body portion that has a part of its upper edge opened; coupling the mounting portions to the upper edge of the shielding main body portion; inserting a connection port material, which forms the connection port, into the shielding main body portion at its opening turned so that the upper end constituting the insertion opening is positioned on the lower side, and sewing the lower edge thereof to the peripheral edge of the opening in the shielding main body portion by using suture threads; and making the connection port material protrude from the shielding main body portion so as to be released from the up-side-down state, mutually coupling edge portions of the front-back sides, and mutually coupling the remaining opening part of the shielding main body portion, thereby forming the connection port and connecting the connection port to the shielding main body portion.
In the head protection airbag manufacturing method having the above-described configuration, the shielding main body portion material can be manufactured when the airbag material is cut in straight lines. Accordingly, the airbag can be produced with an enhanced yield. In addition, in the head protection airbag manufacturing method having the above-described configuration, the airbag does not have to have a shape with a partial protrusion cut from the airbag material as with conventional head protection airbags in which the connection port is integrally disposed, and the shielding main body portion material can be manufactured with a straight line cutting. Thus, laser cutting is not required, and the cutting can thus be performed by a cold cutter. As a result, initial manufacturing costs can be reduced and the number of manufacturing processes can also be reduced when the airbag is manufactured as described above.
Preferred embodiments of the present invention are now described below with reference to the accompanying drawings. However, the invention is not limited to the embodiments disclosed herein. All modifications within the appended claims and equivalents relative thereto are intended to be encompassed in the scope of the claims.
Hereinafter, an embodiment of the invention will be described on the basis of the drawings. As shown in
The airbag cover 8 is formed from the lower edges of a front pillar garnish 4 disposed in the front pillar portion FP and a roof head lining 5 disposed in the roof side rail portion RR. The front pillar garnish 4 and the roof head lining 5 are made of a synthetic resin, and are respectively mounted and fixed to the inside of an inner panel 2 adjacent to the body 1 in the front pillar portion FP and the roof side rail RR. The roof head lining 5 is disposed from the vicinity above the front pillar portion FP to the vicinity above the rear pillar portion RP, passing over the center pillar portion CP.
As shown in
A mounting bracket 17F which is disposed at the front side also fastens the connection port 50, to be described later, of the airbag 23. Specifically, the mounting bracket 17F is disposed near an insertion opening 51 of the connection port 50, which is near the small diameter portion 16 of the inflator 14. In greater detail, the mounting bracket 17F is positioned in front of a stopper 55b to be described later. In each of the mounting plate portions 19A and 19B, a through hole 19a is formed through which a mounting bolt 20 can be inserted. The mounting bolt 20 is a member for fixing the mounting bracket 17 to the inner panel 2 of the body 1. In each mounting bracket 17, the tubular holding portion 18 is disposed at the outer circumferential side of the main body 15 of the inflator 14 so that the holding plate portions 19A and 19B overlap with each other in a vehicle inward/outward direction. In the mounting bracket 17F which is disposed at the front, a tubular holding portion 18F is disposed around the outer circumference of the main body 15 of the inflator 14, sandwiching the connection port 50 of the airbag 23. When the holding plate portion 19B disposed toward the outside of the vehicle is brought into contact with the inner panel 2, and the mounting bolt 20 which is inserted into the through hole 19a is engaged with a nut (not shown) provided in the inner panel 2 in a state in which the tubular holding portion 18 is mounted around the connection port 50, the inflator 14 can be mounted on the inner panel 2. At this time, the tubular holding portion 18 is fastened so that it constricts both the main body 15 of the inflator 14 and the connection port 50 of the airbag 23 so that the two are connected to each other.
Mounting brackets 10 for mounting portions 41 of the airbag 23 on the inner panel 2 of the body 1 comprise a metal sheet having a substantially rectangular plate shape. Each mounting bracket 10 is composed of two sheet members sandwiching the mounting portion 41 from the inside and from the outside of the vehicle (see
The airbag 23 is configured to be deployed from its folded state by the inflow of inflation gas G from the inflator 14. As shown by the two-dot chain line of
The shielding main body portion 24 has an inflation portion 26, which is inflated by an inflow of inflation gas between a vehicle inside-facing wall 26a and a vehicle outside-facing wall 26b, and a non-inflation portion 31, to which there is no inflow of inflation gas, and is manufactured by double weaving. The shape when the shielding main body portion 24 is flatly deployed so that the vehicle inside-facing wall 26a and the vehicle outside-facing wall 26b of the inflation portion 26 overlap with each other is substantially rectangular (see
In this embodiment, the inflation portion 26 includes a gas supply path portion 27, an front seat inflation portion 29 and an rear seat inflation portion 30.
As shown in
Actually, as shown in
In this embodiment, the suture parts 63F and 63B blocking the remaining portions 28c and 28d of the opening 28 extend in substantially the front-back direction at the upper edge 24a of the shielding main body portion 24, which is the peripheral edge of the opening 28, so as to continue the boundary line between the gas supply path portion 27 and a peripheral edge portion 32. Further, the ends of the suture parts 63F and 63B by the suture part 62 are curved upward so that these suture parts intersect with the suture part 62 used for sewing the connection port 50 to the peripheral edge of the opening 28. Specifically, the suture part 63F is curved with an end turned upward so that the end 63b by the suture part 62 intersects with the suture part 62. The suture part 63B is continuously formed over the edge at the rear of the connection port 50 as described later, and thus its curved part near where the suture part 63B intersect with the connection port 50 intersects with the suture part 62. In this embodiment, as shown in
The front seat inflation portion 29 is disposed so as to cover the inside of the window W1 and the center pillar portion CP when the inflation of the airbag 23 is completed. As shown in
The rear seat inflation portion 30 is disposed so as to cover the inside of the rear half of the window W2 and the rear pillar portion RP when the inflation of the airbag 23 is completed. As shown in
In this embodiment, the non-inflation portions 31 here are the peripheral edge portion 32, the thickness regulation portion 33, the division portions 34, 35 and 36, and the plate-like portion 38. In this embodiment, the non-inflation portions 31 are configured to couple the vehicle inside-facing wall 26a to the vehicle outside-facing wall 26b, except for the plate-like portion 38.
The peripheral edge portion 32 is formed so as to surround the inflation portion 26 in the shielding main body portion 24, over the whole circumference except for the area of the opening 28. The thickness regulation portion 33 is disposed in the area of the inflation main portion 29a of the front seat inflation portion 29 as described above. The shape of the thickness regulation portion 33 is a substantially elliptical, in which the long axis is substantially along the front-back direction. The division portion 34 is disposed in the area of the front seat inflation portion 29 and includes the crossbar portion 34a and a vertical bar portion 34b. The crossbar portion 34a extends forward from the front of the upper edge of the plate-like portion 38 to be described later, so as to divide the vertical cells 29b and 29c from the gas supply path portion 27. The vertical bar portion 34b extends diagonally downward from the front end of the crossbar portion 34a toward the front so as to divide the expansion main portion 29a and the vertical cell 29b. The division portion 35 is disposed in the area of the front seat inflation portion 29. The division portion 35 extends upward from a part of the lower edge 24b of the shielding main body portion 24 where there is the peripheral edge portion 32, so as to divide the vertical cells 29b and 29c. The division portion 36 is disposed in the area of the rear seat inflation portion 30 and includes the crossbar portion 36a and a vertical bar portion 36b. The crossbar portion 36a extends forward from a part of the rear edge of the shielding main body portion 24 where there is the peripheral edge portion 32 so as to divide the gas supply path portion 27 and the inflation main body portion 30b. The vertical bar portion 36b extends diagonally downward from the front end of the crossbar portion 36a toward the rear so as to divide the vertical cell 30a and the inflation main body portion 30b.
The plate-like portion 38 is disposed below the gas supply path portion 27 between the front seat inflation portion 29 and the rear seat inflation portion 30. The shape of the plate-like portion 38 is trapezoidal. In this embodiment, when the shielding main body portion 24 is woven, the plate-like portion 38 is formed so that the vehicle inside-facing wall 26a and the vehicle outside-facing wall 26b are separate from each other, except at the peripheral edge portion 32 disposed at the boundary with the inflation portion 26, as in the case of the inflation portion 26. In addition, the plate-like portion 38 is configured by cutting out one of the wall portions separated from each other over substantially the whole area, except for the peripheral edge portion 32 which is the boundary with the inflation portion 26 (see the sub-diagram inside the parentheses in
A plurality of the mounting portions 41 (in this embodiment, five) are disposed so as to protrude upward from the upper edge 24a of the shielding main body portion 24. In this embodiment, as shown in
As shown in
As shown in
In this embodiment, the connection port 50 is formed from a connection port material 68 produced by cutting out the cutout part 67, cut out from the inside-facing wall of the vehicle in the area of the plate-like portion 38 of the shielding main body portion 24 (see
In the airbag 23 of this embodiment, the inner tube 53 which protects the connection port 50 and the part near the connection port 50 in the gas supply path portion 27 is disposed in the connection port 50, as shown in
The inner tube 53 is substantially tubular and is disposed so as to cover the connection port 50 and also the area below the connection port 50 in the gas supply path portion 27 (shielding main body portion 24). In this embodiment, as shown in
In this embodiment, the inner tube 53 is formed from an inner tube material 59 having a shape in which the front and upper edges are connected. From this material, the inner tube 53 is formed in the following manner. The inner tube material 59 is folded back at the upper edge to form two overlapping sheets, and is again folded into half by being folded back at the front edge, and sewing is performed at the rear and lower edges excluding the opening parts. Namely, the inner tube 53 is in a two-sheet overlapped state over its whole area. Further, in this embodiment, in the inner tube 53, the length of the inflow side portion 55 is slightly larger than the length of the connection port 50. That is, the inner tube 53 is configured so that the upper end 55a of the inflow side portion 55 protrudes from the insertion opening 51 of the connection port 50. The part protruding from the insertion opening 51 in the inflow side portion 55 is folded back so as to contact the outer side of the connection port 50 and in this configuration the inflow side portion 55 is sewn to the insertion opening 51 at upper and lower circumferential positions. The folded part constitutes a stopper 55b for keeping the connection port 50 from slipping off from the tubular holding portion 18F of the mounting bracket 17F when the airbag is installed in the vehicle (see
The diffuser cloth 57 is disposed in the inflow side portion 55 of the inner tube 53 so as to cover the outer circumference of the small diameter portion 16 at which the gas discharge port 16a of the inflator 14 is disposed. As shown in
The upper end part 57c of the diffuser cloth 57 is not folded back together with the inner tube 53. That is, the upper end part 57c of the diffuser cloth 57 protrudes upward from the insertion opening 51 at the upper end 50a of the connection port 50 (see
Next, the manufacturing of the airbag 23 of this embodiment will be described. First, the coating layer 25 is formed by applying a coating agent to the outer surface of the airbag material 65, which is woven so that the shielding main body portion materials 66 are continuously provided in a row and a plurality of these rows (in this embodiment, three) are provided side by side, as shown in
Then, the connection port material 68 is reversed so that the insertion opening 51 is positioned on the lower side. Specifically, the connection port material 68 is folded at a folding line C1 at the front edge so that the coating layer 69 is positioned on the outer side, and is thus reversed so that the insertion opening 51 (upper end 50a) is positioned downward and the lower end 50b is positioned upward (see
Then, the remaining portion 28c of the opening 28 is sewn up so as to form the suture part 63F. The remaining portion 28d of the opening 28 is sewn up, and in the same operation, the rear edge of the connection port material 68 and the rear edge of the inner tube 53 are sewn together. In this manner, the suture part 63B connects the upper edge of the gas supply path portion 27 and the rear edge of the connection port 50, and the connection port 50 and the inner tube 53 are thus formed (see
Next, the installation of the airbag device M of this embodiment in the vehicle V will be described. First, the airbag 23 is folded. Specifically, in a state in which the vehicle inside-facing wall 26a and the vehicle outside-facing wall 26b overlap with each other so as to be flatly deployed, the area of the gas supply path portion 27 in the shielding main body portion 24 is folded in the same manner as a bellows, with folding lines in the front-back direction, and the area below the gas supply path portion 27 is roll-folded so that the lower edge 24b winds toward the outside of the vehicle. In this manner, the shielding main body portion 24 is folded. When the folding of the shielding main body portion 24 is completed, the wrapping portions 43 of the mounting portions 41 are wound around the folded shielding main body portion 24. In addition, the connection piece 44 formed at the tip end of the wrapping portion 43 is disposed so as to overlap against the outside of the mounting main body 42. The mounting bracket 10 is mounted on the mounting portion 41 (mounting main body 42 and connection piece 44) so as to sandwich the connection piece 44 and the mounting main body 42. Also, the mounting bracket 10 is mounted on the mounting piece portion 47 formed at the tip end of the mounting belt 46. The inflator 14 is inserted into the connection port 50 by inserting its small diameter portion 16 within the annular diffuser cloth 57 of the inner tube 53. The tubular holding portion 18F of the mounting bracket 17F toward the front is exteriorly mounted around the connection port 50. The tubular holding portion 18B of the mounting bracket 17B toward the rear is exteriorly mounted around the main body 15 of the inflator 14. By thus mounting the mounting brackets 17F and 17B around the inflator 14, an airbag assembly is formed.
Then, the mounting brackets 10 and 17 are mounted and fixed at predetermined positions in the inner panel 2 using the mounting bolts 11 and 20, and in this manner, the airbag assembly is mounted on the body 1. Next, a lead line (not shown) extending from a predetermined controller for operating the inflator is connected to the inflator 14. The front pillar garnish 4 and the roof head lining 5 are mounted on the body 1. If the rear pillar garnish 6 and the center pillar garnish 7 are mounted on the body 1, the airbag device M can be installed in the vehicle V.
When the inflator 14 is operated after the installation of the airbag device M in the vehicle V, the inflation gas G from the inflator 14 flows to the shielding main body portion 24 of the airbag 23, as shown by the two-dot chain line of
In the airbag 23 according to the embodiments, only the shielding main body portion 24, which has a substantially rectangular plate shape when flatly deployed with vehicle inside-facing wall 26a and the vehicle outside-facing wall 26b overlapping, is formed by double weaving, and the mounting portions 41 and the connection port 50 which are formed to protrude upward from the upper edge 24a of the shielding main body portion 24 are formed separately from the shielding main body portion 24. That is, in the airbag 23 according to the embodiments, the substantially rectangular shielding main body portion 24 with no partial protruding part is formed independently by cutting the airbag material 65 which originally is a long sheet member. Accordingly, when the airbag 23 is manufactured, the amount of remaining airbag material 65 after the manufacture can be reduced, and the yield of the airbag material 65 can be enhanced.
Thus, regarding the airbag 23 according to the embodiments, the yield is enhanced and the manufacturing is thus performed at a low cost.
In the airbag 23 according to the embodiments, the connection port 50 is formed of a cloth material separate from the shielding main body portion 24. Accordingly, when coated cloth having the coating layer 69 on one side thereof is used as the connection port material 68, the connection port 50 can be formed so that the coating layer 69 is disposed on the inner side of the port. In the case of airbags in which the connection port and the shielding main body portion are integrally double-woven as in the past, the coating layer is formed on only the outer surface of the airbags. However, since the high-temperature inflation gas discharged from the inflator flows inside the connection port, in view of the need for heat resistance, durability and the like, it is preferable that the coating layer is disposed on the inner side of the port which contacts with the inflation gas. In the airbag 23 according to the embodiments, the connection port 50 is formed so that the coating layer 69 is disposed on the inner side of the port, and thus the heat resistance and the durability of the connection port 50 can be improved in comparison with conventional airbags.
In the airbag 23 according to the embodiment, the opening 28 for connecting the connection port 50 is formed at the upper edge 24a of the shielding main body portion 24. The connection port 50 is connected to the shielding main body portion 24 by reversing the edge portion 50c at the lower end 50b communicating with the shielding main body portion 24, turning it upward and sewing it to the peripheral edge 28a of the opening 28. That is, in the airbag 23 according to the embodiment, when the connection port 50 (connection port material 68) is turned inside out, its edge portion 50c at its lower end 50b is turned upward and aligned with the edge portion 28b of the opening 28, the edge portion 50c is sewn to the peripheral edge 28a of the opening 28, and the connection port 50 is turned back out to its original state, the edge portion 50c at the lower end 50b of the connection port 50 can be connected to the shielding main body portion 24 (see
In the embodiments, the shielding main body portion material 66 can be manufactured by cutting the airbag material 65 in straight lines. Accordingly, the airbag material 65 can be cut with an enhanced yield. In addition, in the airbag 23 according to the embodiments, the airbag having a shape with a partial protrusion need not be cut from the airbag material as with the conventional head protection airbags in which the connection port is integrally disposed, and the shielding main body portion material 66 can be manufactured with a straight line cutting operation. Thus, laser cutting is not required, and the cutting can thus be performed by a cold cutter. As a result, initial manufacturing costs can be reduced and the number of manufacturing processes can also be reduced.
In the airbag 23 according to the embodiments, the connection port material 68 constituting the connection port is formed from the cutout part 67 cut out from the inside-facing wall of the plate-like portion 38 which is the non-inflation portion 31 in the shielding main body portion 24. Accordingly, when the shielding main body portion 24 is manufactured, a separate connection port material 68 can be concurrently manufactured. As a result, manufacturing cost can be reduced in comparison with the case in which the connection port material is formed from a separate base material.
In the airbag 23 according to the embodiments, the region of the plate-like portion 38 is woven so that the vehicle inside-facing wall 26a and the vehicle outside-facing wall 26b are separate from each other, and only the inside-facing wall of the vehicle is cut out in order to be used as the connection port 50. However, the shape of the plate-like portion and the member which is formed from the cut-out plate-like portion are not limited to these. For example, the region of the plate-like portion may be allowed to have a single sheet-like shape in which the vehicle inside-facing wall and the vehicle outside-facing wall are coupled to each other as in another non-inflation portion and this region may be cut out to be used as the connection port. In addition, a configuration may be employed in which the plate-like portion is woven so that the vehicle inside-facing wall and the vehicle outside-facing wall are separate from each other as in the embodiments, and the connection port, the inner tube and the mounting portions and the like are all cut out from the two wall portions.
As an example,
In the embodiments, the wrapping portion 43 to prevent collapsing when the airbag 23 is folded so as to be stored is configured integrally with the mounting portion 41. While being wound around the folded shielding main body portion 24, the wrapping portion 43 prevents the collapsing of the folded shielding main body portion 24 when the connection piece 44 provided at the tip end is fastened to the mounting main body 42 using the mounting bracket 10 for mounting the mounting main body 42 on the upper edge of the window W1 or W2. Accordingly, when the mounting bracket 10 is mounted on the mounting main body 42, the wrapping portion 43 for preventing collapsing of the airbag 23 can be concurrently disposed around the airbag 23. As a result, because separate wrapping members are not required, it is possible to reduce the number of manufacturing processes and costs.
In the embodiments, the rupture portion 43a which is provided in the wrapping portion 43 and ruptured when the airbag 23 is deployed and inflated is positioned below the folded shielding main body portion 24. Accordingly, when the airbag 23 begins to inflate and the folded shielding main body portion 24 protrudes downward so as become unfolded, the rupture portion 43a can be rapidly ruptured and the airbag 23 can thus be rapidly deployed.
In the airbag 23 according to the embodiments, in the connection port 50, the inner tube 53 is disposed so as to cover both the connection port 50 and the area below the connection port 50 in the gas supply path portion 27. Accordingly, it is possible to protect the connection port 50 and the parts of the shielding main body portion 24 near the connection port 50 (area below the connection port 50 in the gas supply path portion 27), and to further improve the heat resistance and the durability of the connection port 50. In the embodiments, the rear edge of the inner tube material 59 constituting the inner tube 53 and the rear edge of the connection port material 68 constituting the connection port 50 are sewn together. That is, in the embodiments, when the connection port 50 is sewn together, the inner tube 53 is concurrently sewn together at the rear edge thereof so as to be connected to the connection port 50. Thus, in comparison with the case in which the inner tube is inserted into the pre-manufactured connection port, the manufacturing operation is easily performed and it is possible to reduce the manufacturing costs and the number of manufacturing processes.
In the embodiments, the inner tube 53 made of cloth and the diffuser cloth 57 are disposed in the connection port 50. However, the airbag 23B may have a configuration in which a diffuser 74 covering and extending beyond the small diameter portion 16 is connected to an inflator 14, and no inner tube is disposed in the connection port 50B, as shown in
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