This application is based upon and claims the benefit of priority from Japanese Patent Application No. 2008-318982, filed on Dec. 15, 2008, the entire contents of which are incorporated herein by reference.
1. Field
One embodiment of the invention relates to a head slider that is embedded in a storage device.
2. Description of the Related Art
In a hard disk drive (HDD), a magnetic disk has a surface coated with a lubricant in a predetermined film thickness. An air flow is generated on the surface of the magnetic disk due to the rotation of the magnetic disk. As a result, a flying head slider floats at a predetermined flying height above the surface of the magnetic disk. The flying head slider has a air bearing surface that faces the surface of the magnetic disk. In this state, an electromagnetic transducer device on the flying head slider writes and reads magnetic information to and from the magnetic disk. Reference may be had to, for example, Japanese Patent Application Publication (KOKAI) No. H9-204625, Japanese Patent Application Publication (KOKAI) No. 2001-503903, and Japanese Patent Application Publication (KOKAI) No. 2007-220188.
While the flying head slider is floating, the lubricant is evaporated from the surface of the magnetic disk. Lubricant molecules thus evaporated adhere to the air bearing surface. Aggregation of the lubricant molecules on the air bearing surface increases the distance between the flying head slider and the magnetic disk. This reduces the accuracy of writing or reading of magnetic information. Further, a lump of the lubricant drops from the air bearing surface on the magnetic disk, the flying head slider collides against the lump, resulting in head crash.
A general architecture that implements the various features of the invention will now be described with reference to the drawings. The drawings and the associated descriptions are provided to illustrate embodiments of the invention and not to limit the scope of the invention.
Various embodiments according to the invention will be described hereinafter with reference to the accompanying drawings. In general, according to one embodiment of the invention, a head slider comprises a slider main body, a front rail, and at least a pair of grooves. The slider main body is configured to define a base surface. The front rail is configured to rise from the base surface on the air inflow side of the slider main body and define an air bearing surface on a top surface. The grooves are each configured to be formed in the front rail and define the air outflow end closer to the air inflow side than the air outflow end of the air bearing surface. The grooves are configured to be spaced apart in a slider width direction of the slider main body.
According to another embodiment of the invention, a storage device comprises a storage medium and a head slider. The head slider is configured to face the storage medium. The head slider comprises a slider main body, a front rail, and at least a pair of grooves. The slider main body is configured to define a base surface. The front rail is configured to rise from the base surface on the air inflow side of the slider main body and define an air bearing surface on a top surface. The grooves are each configured to be formed in the front rail and define the air outflow end closer to the air inflow side than the air outflow end of the air bearing surface. The grooves are configured to be spaced apart in a slider width direction of the slider main body.
In the housing space, one or more magnetic disks 14 are housed as storage media. The magnetic disk 14 is mounted on the rotation shaft of a spindle motor 15. The spindle motor 15 can rotate the magnetic disk 14 at high speed, such as 5400 rpm, 7200 rpm, 10000 rpm, and 15000 rpm. The magnetic disk 14 may be, for example, a perpendicular magnetic recording disk. That is, in a recording magnetic film on the magnetic disk 14, the magnetization easy axis is set to be perpendicular to the surface of the magnetic disk 14.
A carriage 16 is further housed in the housing space. The carriage 16 comprises a carriage block 17. The carriage block 17 is rotatably connected to a shaft 18 that extends vertically. In the carriage block 17, a plurality of carriage arms 19 are defined that extend horizontally from the shaft 18. The carriage block 17 may be formed by, for example, extruding aluminum (Al).
Attached to the front end of each of the carriage arms 19 is a head suspension 21. The head suspension 21 extends forward from the end of the corresponding carriage arm 19. A flexure is attached to an end of the head suspension 21. In each flexure, a gimbal spring is defined. Due to the movement of the gimbal spring, a flying head slider 22 can change its posture with respect to the head suspension 21. As will be described later, on the flying head slider 22, a head device, i.e., an electromagnetic transducer device is mounted.
When an air flow is generated on a surface of the magnetic disk 14 by the rotation of the magnetic disk 14, positive pressure and negative pressure cause on the flying head slider 22 by the action of the air flow. When the positive pressure, the negative pressure, and a pressing force of the head suspension 21 are in balance, the flying head slider 22 can keep floating relatively firmly during the rotation of the magnetic disk 14.
When the carriage 16 rotates about the shaft 18 while the flying head slider 22 is floating, the flying head slider 22 can move along a radial line of the magnetic disk 14. As a result, the electromagnetic transducer device on the flying head slider 22 can traverse a data zone between the innermost recording track and the outermost recording track. Thus, the electromagnetic transducer device on the flying head slider 22 is positioned on a target recording track.
The carriage block 17 is connected to a power source such as a voice coil motor (VCM) 23. By the action of the VCM 23, the carriage block 17 can rotate about the shaft 18. Such rotation of the carriage block 17 enables swinging movement of the carriage arm 19 and the head suspension 21.
A line of a wall, i.e., a skirt 32 that rises from the base surface 29 on the upstream side of the air flow 31, i.e., an air inflow side, is formed on the medium facing surface 28. The skirt 32 extends along an air inflow end of the base surface 29 in the slider width direction. The skirt 32 prevents foreign matters such as dust incoming toward the air outflow side from the skirt 32. Similarly, a line of a front rail 33 that rises from the base surface 29 on the downstream side of the air flow 31, i.e., the air outflow side of the skirt 32, is formed on the medium facing surface 28. The front rail 33 extends along the skirt 32 in the slider width direction. An air outflow end of the skirt 32 and the air inflow end of the front rail 33 are spaced apart by a predetermined distance.
A rear center rail 34 that rises from the base surface 29 on a location closer to the air outflow side than the front rail 33 is formed on the medium facing surface 28. With reference to
Air bearing surfaces (ABS) 36 and 37 are defined on the top surfaces of the front rail 33 and the rear center rail 34, respectively. The air inflow ends of the ABSs 36 and 37 are connected to step surfaces 38 and 39, respectively, with step differences therebetween. The step surfaces 38 and 39 are situated to be lower than the ABSs 36 and 37, respectively. The step surface 38 extends along the air inflow end of the front rail 33 in the slider width direction. The air flow 31 flowing thereinto causes a relatively large positive pressure applied on the ABSs 36 and 37 due to the step differences. Further, on the backside of the front rail 33, i.e., behind the front rail 33, a large negative pressure is generated. The floating posture of the flying head slider 22 is determined due to balance between the positive pressure and the negative pressure.
The air inflow ends of the rear side rails 35 are defined closer to the air inflow side than the air inflow end of the rear center rail 34. Enclosing walls 41 that extend continuously along the edges of the rear side rails 35, respectively, are formed on the rear side rails 35. The enclosing wall 41 extends at least along the air inflow end of the rear side rail 35. The rear ends of the enclosing walls 41 are connected to the rear center rail 34. The top surface of the rear side rail 35 extends at a level lower than the step surface 39. The top surface of the skirt 32, the ABSs 36 and 37, and the top surfaces of the enclosing walls 41 extend along an imaginary plane.
A pair of grooves 42a and 42b is formed on the ABS 36 of the front rail 33. The grooves 42a and 42b are spaced apart in the slider width direction with the front-back direction central line L therebetween. A groove 42c is further formed on the ABS 36 between the grooves 42a and 42b. The groove 42c may be formed, for example, on the front-back direction central line L. The air outflow ends of the grooves 42a to 42c are each defined to be closer to the air inflow side than the corresponding air outflow end of the ABS 36. The air inflow ends of the grooves 42a to 42c are each defined to be closer to the air outflow side than the corresponding air inflow end of the ABS 36. Thus, the grooves 42a to 42c are surrounded by the ABS 36. On the ABS 36, the edges of the grooves 42a to 42c are defined to be, for example, rectangular. Alternatively, the edges may be defined to be polygonal or circular. The bottom surfaces of the grooves 42a to 42c extend along an imaginary plane including the top surface of the rear side rails 35.
The electromagnetic transducer device 27 is embedded in the rear center rail 34 on the air outflow side of the ABS 37. The electromagnetic transducer device 27 comprises, for example, a reading element and a writing element, i.e., a magnetic recording head. A tunnel junction magneto-resistive effect (TuMR) element is used as the reading element. In the TuMR element, a resistance change of a tunnel junction film occurs according to a direction of the magnetic field applied from the magnetic disk 14. Information is read from the magnetic disk 14 according to the resistance change. A single-pole head is used as the writing element. The single-pole head generates a magnetic field under influence of a thin film coil pattern. Information is written to the magnetic disk 14 under the influence of the magnetic field. A reading gap of the reading element and a writing gap of the writing element of the electromagnetic transducer device 27 are present on the surface of the element containing film 26. A hard protective film may be formed on the surface of the element containing film 26 on the air outflow side of the ABS 37. The hard protective film covers the reading gap and the writing gap that are exposed on the surface of the element containing film 26. A diamond-like carbon (DLC) film may be used as the protective film.
The flying head slider 22 has a front-back direction length of 0.85 millimeter along the front-back direction central line L, a slider width of 0.70 millimeter, and a thickness of 0.23 millimeter. That is, the flying head slider 22 is configured to be what is called a FEMTO slider. A depth from the ABSs 36 and 37 to the base surface 29 is set to be in a range of 2.0 micrometers to 4.0 micrometers. A depth from the ABSs 36 and 37 to the step surfaces 38 and 39 is set to be in a range of 100 nanometers to 250 nanometers. Similarly, depths from the ABSs 36 and 37 to the top surfaces of the rear side rails 35 and to the bottoms of the grooves 42a to 42c are set to be in a range of, for example, 1.0 micrometer to 2.0 micrometers.
In the flying head slider 22, a ascending force is generated in the ABS 36 than in the ABS 37. A positive pressure and a negative pressure cause on the flying head slider 22 by the action of the air flow. The sum of a positive pressure and a negative pressure are called an air force. As a result, the slider main body 25 is maintained in a inclined posture at a pitch angle α from the balance of the ascending force and a pressing force of the head suspension 21. The pitch angle α means a inclined angle of the front-back direction of the slider main body along the flowing direction of the air flow 31. On the other hand, uniform air force is generated in the slider width direction. As a result, a fluctuation of a roll angle β is significantly suppressed. In the slider main body 25, the roll angle β is maintained at a constant value. The roll angle β means a inclined angle of the slider width direction perpendicular to the flowing direction of the air flow 31. While the inclined posture is thus defined, the writing element of the electromagnetic transducer device 27 writes binary information to the magnetic disk 14. Similarly, the reading element of the electromagnetic transducer device 27 reads binary information from the magnetic disk 14.
In the HDD 11, lubricant evaporates into the air from the surface of the magnetic disk 14. The air flow 31 makes lubricant molecules in the air adhere to the medium facing surface 28 of the flying head slider 22. The inventors has focused attention on the air molecules that are present between the magnetic disk 14 and the flying head slider 22. The air molecules collide against lubricant molecules in the air, and thus, the lubricant molecules are flicked by the collision of the air molecules. The collision against the air molecules can suppress adhesion of the lubricant molecules to the flying head slider 22. Therefore, the more air molecules are present between the magnetic disk 14 and the flying head slider 22, the more the adhesion of the lubricant molecules thereto can be suppressed. The more the air pressure between the magnetic disk 14 and the flying head slider 22 is, the more the air molecules are present therebetween. At the same time, the larger the distance between the magnetic disk 14 and the flying head slider 22 is, the more the air molecules are present therebetween. As a result, the air molecules are more likely to collide against the lubricant molecules. In addition, the smaller the area of the ABS 36 is, the smaller the number of the lubricant molecules that adhere to the ABS 36 is.
The inventors examined the effect of the first embodiment based on a simulation. Flying head sliders for in a specific example 1 and a comparative example 1 were prepared for the simulation. The flying head slider 22 was used for the specific example 1. The flying head slider in which the grooves 42a to 42c were not formed was used for the comparative example 1. As a result, the area of the ABS 36 in the comparative example 1 was larger than the area of the ABS 36 in the specific example 1. The revolution speed of the magnetic disk 14 was set to 10000 rpm. The floating amount of the flying head slider 22 was set to 8.5 nanometers. A pitch angle α was set to 140 microradians. A skew angle was set to 5 degrees. The same floating posture was defined in the specific example 1 and the comparative example 1. A distribution was calculated of air pressures specified between the flying head slider 22 and the magnetic disk 14 at locations along a cross-section line D illustrated in
As a result, the rate in the formation area A of the groove 42a significantly increased in the specific example 1. It can be understood that the result is attributed to the increased distance between the magnetic disk 14 and the flying head slider 22 despite the decreased air pressure in the formation area A. On the other hand, the rate increased at the locations closer to the air inflow side and the air outflow side of the ABS 36 than the groove 42a. It can be understood that the result is attributed to the air pressures applied at the locations closer to the air inflow side and the air outflow side than the groove 42a that were larger than those in the comparative example 1. Thus, it was verified that less lubricant molecules adhere to the ABS 36 in the specific example 1 than in the comparative example 1.
In the flying head slider 22, the grooves 42a to 42c are formed on the ABS 36. As a result, the distance between the bottom surfaces of the grooves 42a to 42c and the magnetic disk 14 are larger than those in a flying head slider in which the grooves 42a to 42c are not formed. Further, the air flow 31 accumulated in the grooves 42a to 42c are received by the ABS 36 that is located closer to the air outflow side than the grooves 42a to 42c. As a result, the air pressure is larger at the locations closer to the air outflow side than the grooves 42a to 42c. In addition, because the grooves 42a to 42c are formed, the area of the ABS 36 is smaller than in that the flying head slider in which the grooves 42a to 42c are not formed thereon. Because of the three factors, the adhesion of the lubricant molecules to the flying head slider 22 is suppressed. Further, a pair of the grooves 42a and 42b is disposed on the ABS 36 so that the front-back direction central line L is between the grooves 42a and 42b. The ascending force is larger on a location closer to the air outflow side than the grooves 42a and 42b. Preferable balance of the ascending force is achieved in the slider width direction. Thus, the flying head slider 22 can float stably.
With the flying head slider 22a, the same effect can be achieved as with the flying head slider 22. In addition, in the flying head slider 22a, the lower level surfaces 51a and 51b are defined that are connected to the ABS 36 on the air outflow side in the grooves 42a and 42b with step differences therebetween. As a result, the air flow 31 accumulated in the grooves 42a and 42b is applied to the ABS 36 due to the step differences defined between the lower level surfaces 51a and 51b and the ABS 36. As a result, still larger ascending force is generated on the ABS 36 that is located closer to the air outflow side than the grooves 42a and 42b, compared with the flying head slider 22. As a result, the adhesion of the lubricant molecules to the ABS 36, i.e., the flying head slider 22a can be suppressed.
With the flying head slider 22b, the same effect can be achieved as with the flying head sliders 22 and 22a. In addition, in the grooves 42a and 42b, the width at the air outflow end is smaller than the width at the air inflow end. Therefore, the density of the air flow 31 that flows from the air inflow ends of the grooves 42a and 42b to the grooves 42a and 42b increases at the air outflow ends of the grooves 42a and 42b. As a result, still larger ascending force is generated on the ABS 36 that is located closer to the air outflow side than the grooves 42a and 42b, compared with the flying head sliders 22 and 22a. The adhesion of the lubricant molecules to the ABS 36, i.e., the flying head slider 22b can be further suppressed.
The inventors also examined the effect of the second and third embodiments based on a simulation. Specific examples 2 and 3 were prepared in addition to the specific example 1 and the comparative example 1 for the simulation. The flying head sliders 22a and 22b are used for the specific examples 2 and 3, respectively. The simulation was performed in the same conditions as previously described. As a result, as illustrated in
With the flying head slider 22c, the distance between the bottom surfaces of the grooves 42a and 42b and the magnetic disk 14 is still larger. The air flow 31 accumulated in the grooves 42a and 42b is applied on the ABS 36 that is located closer to the air outflow side than the grooves 42a and 42b. As a result, ascending force is larger on the ABS 36 that is located closer to the air outflow side than the grooves 42a and 42b. In addition, the area of the ABS 36 is smaller because of the grooves 42a and 42b formed thereon. Because of the three factors, the adhesion of the lubricant molecules to the ABS 36, i.e., the flying head slider 22c is suppressed. Further, a pair of the grooves 42a and 42b is disposed on the ABS 36 so that the front-back direction central line L is between the portions. The ascending force is larger on the portion closer to the air outflow side than the grooves 42a and 42b. Preferable balance of the positive pressure is achieved in the slider width direction. Thus, the flying head slider 22c can float stably.
The inventors also examined the effect of the fourth and fifth embodiments based on a simulation. The flying head sliders used for specific examples 4 and 5 and a comparative example 2 were prepared in the HDD 11 for the simulation. The flying head sliders 22c and 22d were used for the specific examples 4 and 5, respectively. The flying head slider 22c in which the grooves 42a and 42b were not formed was used for the comparative example 2. The formation areas of the grooves 42a and 42b were defined by the step surfaces 38. As a result, the area of the ABS 36 in the comparative example 2 was set to be the same as the area of the ABS 36 in the specific examples 4 and 5. In the HDD 11, the revolution speed of the magnetic disk 14 was set to 10000 rpm. The floating amount of the flying head slider 22 was set to 9.3 nanometers. A pitch angle α was set to 121 microradians. A skew angle was set to 5 degrees. The same floating posture was defined in the specific examples 4 and 5, and the comparative example 2.
A distribution was calculated of decreasing rates of the adhesion of the lubricant molecules along the cross-section line D. As a result, as illustrated in
Modifications of the embodiments will be described. In the flying head sliders 22 to 22d, the depth from the ABS 36 to the bottom surfaces of the grooves 42a to 42c may be set to be the same as that from the ABS 36 to the base surface 29. Then, the depth from the ABS 36 to the lower level surfaces 51a and 51b may be set to be the same as that from the ABS 37 to the top surface of the rear side rail 35. Similarly, the depth from the ABS 36 to the bottom surfaces of the grooves 42a to 42c may be set to be the same as that from the ABS 36 to the step surface 38. In the grooves 42a and 42b of the flying head sliders 22c and 22d, the width on the air inflow end may be set to be larger than that on the air outflow end. In the flying head slider 22b, the lower level surfaces 51a and 51b may not be formed. In the flying head sliders 22 to 22d, the grooves 42a and 42b may be opened on the side ends of the front rail 33.
While certain embodiments of the inventions have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel methods and systems described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the methods and systems described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the inventions.
Number | Date | Country | Kind |
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2008-318982 | Dec 2008 | JP | national |