1. Field of the Invention
The present invention relates to a head substrate, printhead, head cartridge, and printing apparatus. Particularly, the present invention relates to a head substrate prepared by forming, on the same substrate, an electrothermal transducer for generating heat energy necessary to print, and a driver circuit for driving the electrothermal transducer, a printhead using the head substrate, a head cartridge using the printhead, and a printing apparatus.
2. Description of the Related Art
The electrothermal transducers (heaters) and driver circuits of a printhead mounted in a conventional inkjet printing apparatus are formed on the same substrate by a semiconductor process technique as disclosed in, for example, U.S. Pat. No. 6,290,334. There has already been proposed a substrate on which an ink supply channel for supplying ink is arranged on the substrate and heaters are arrayed at positions opposite to each other near the ink supply channel.
In
Each converter array 108 is an array of level converters which convert, into driving voltages to be applied to the gates of the driver transistors, the amplitude voltages of output signal pulses, from the shift register 103 and decoder 105, that are transferred via the signal lines 107. Each converted voltage generation circuit 109 generates a driving voltage for the level converters of the converter array 108. Each contact pad 110 is used to input/output an electrical signal from/to outside the substrate.
In
A current flowing through the heater 206 is fed back to a ground line (GNDH) 209. A level converter 210 is made up of a plurality of inverter circuits 204, and converts the amplitude voltage of an output pulse from the AND circuit 201 into the gate driving voltage of the driver transistor. A VSS voltage line 211 provides the GND potential of the inverter circuits 202 and 204.
A circuit (to be referred to as a converted voltage generator hereinafter) 220 corresponds to one segment of the converted voltage generation circuit 109 which internally converts a voltage (VHT voltage) of a VHT power supply line into a voltage VHTM for driving the driver transistor 207.
A VHT power supply line 223 supplies a voltage which is the source of the VHTM voltage in the converted voltage generator 220. A MOSFET transistor 222 serves as a buffer for output. Dividing resistors 221a and 221b determine the gate voltage of the MOSFET transistor 222. A load resistor 225 is connected to the source of the MOSFET transistor 222.
The voltage VHTM is desirably adjusted to make the ON resistance of the driver transistor 207 sufficiently low. The voltage VHTM is set higher than the VDD voltage, and lower than the tolerable voltage of the element of the level converter 210. More specifically, the converted voltage generator 220 employs a so-called source follower arrangement. The value of the converted voltage (voltage VHTM) is determined by applying a predetermined reference voltage to the gate of the MOSFET transistor 222. In this circuit arrangement, by always applying a predetermined voltage to the gate of the MOSFET transistor 222, the converted potential hardly varies even by a current flowing through the drain-source path.
In
In
Printing is performed by repeating the series of operations for respective blocks.
In
Segments including heaters arranged on the head substrate are divided into 16 groups A to P. Power is independently supplied and fed back to and from each group in order to keep power loss constant by making uniform the wiring resistances of the VH power supply wiring lines and GND wiring lines which are connected to the respective groups. The widths of the wiring lines are adjusted to have the same resistance value. Each group is comprised of segments (including heaters), respectively belonging to different time-divisionally driven blocks.
In
Segments corresponding to heaters are divided into groups 170. A current is independently supplied and fed back to and from each group.
VH power supply wiring lines 180a to 180c supply power to respective groups. Currents supplied from the VH power supply wiring lines are fed back through GND wiring lines 181a to 181c. The VH power supply wiring lines 180a to 180c and GND wiring lines 181a to 181c are divided to independently supply the VH power and ground to respective groups. The widths of the wiring lines are adjusted to have the same resistance value.
In
However, according to the power supply wiring connection as shown in
If the width of the power wiring is made wider to decrease the resistance value of the wiring, the layout efficiency decreases, the chip area increases, and the printhead cost rises.
Accordingly, the present invention is conceived as a response to the above-described disadvantages of the conventional art.
For example, a head substrate according to this invention is capable of reducing power loss, increasing the layout efficiency, and reducing the substrate area by suppressing the wiring resistance for power supply.
According to one aspect of the present invention, preferably, there is provided a head substrate used in an inkjet printhead, comprising: an ink supply channel which is arranged along a longer side direction of the head substrate; a plurality of printing element arrays which are arranged on at least one side of the ink supply channel, and each of which has a plurality of printing elements for printing by discharging ink supplied from the ink supply channel; a plurality of driving element arrays which are arranged adjacent to the plurality of printing element arrays on the same side of the ink supply channel as the side on which the plurality of printing element arrays are arranged, and which have a plurality of driving elements for driving the plurality of printing elements forming the plurality of printing element arrays; a plurality of power supply pads which are arranged in areas between the plurality of driving element arrays along the longer side direction of the head substrate, and supply power to the plurality of printing elements of neighboring printing element arrays out of the plurality of printing element arrays; and a plurality of ground pads which are arranged in the areas and correspond to the plurality of power supply pads.
According to another aspect of the present invention, preferably, there is provided a printhead using a head substrate described above.
According to still another aspect of the present invention, preferably, there is provided a head cartridge integrating the above printhead and an ink tank containing ink to be supplied to the printhead.
According to still another aspect of the present invention, preferably, there is provided a printing apparatus using the above printhead.
The invention is particularly advantageous since a power supply pad and ground pad are arranged in an area between adjacent driving element arrays, and power is supplied to neighboring printing element arrays from the power supply pad. The wiring lengths between the pads, and the printing element arrays and driving element arrays are shortened. Hence, the wiring resistance for power supply can be suppressed to reduce power loss. Also, deterioration of the print characteristic by the temperature rise of the printhead caused by the power loss, and shortening of the durable service life of the printing element can be prevented.
Since the area on the head substrate can be efficiently utilized, this contributes to downsizing the head substrate and reducing the costs of the head substrate and printhead.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Preferred embodiments of the present invention will now be described in detail in accordance with the accompanying drawings. The same reference numerals denote the same parts, and a description thereof will not be repeated.
In this specification, the terms “print” and “printing” not only include the formation of significant information such as characters and graphics, but also broadly include the formation of images, figures, patterns, and the like on a print medium, or the processing of the medium, regardless of whether they are significant or insignificant and whether they are so visualized as to be visually perceivable by humans.
Also, the term “print medium” not only includes a paper sheet used in common printing apparatuses, but also broadly includes materials, such as cloth, a plastic film, a metal plate, glass, ceramics, wood, and leather, capable of accepting ink.
Furthermore, the term “ink” (to be also referred to as a “liquid” hereinafter) should be extensively interpreted similar to the definition of “print” described above. That is, “ink” includes a liquid which, when applied onto a print medium, can form images, figures, patterns, and the like, can process the print medium, and can process ink (e.g., can solidify or insolubilize a coloring agent contained in ink applied to the print medium).
The term “printhead substrate (head substrate)” in the description not only includes a simple substrate made of a silicon semiconductor, but also broadly includes a substrate with elements, wiring lines, and the like.
The expression “on a substrate” not only includes “on an element substrate”, but also broadly includes “on the surface of an element substrate” and “inside of an element substrate near its surface”. The term “built-in” in the present invention not only includes “simply arrange separate elements on a substrate surface”, but also broadly includes “integrally form and manufacture elements on an element substrate by a semiconductor circuit manufacturing process or the like”.
<Description of Inkjet Printing Apparatus (FIG. 1)>
In the inkjet printing apparatus (to be referred to as a printing apparatus hereinafter), as shown in
To maintain a good state of the printhead 3, the carriage 2 moves to the position of a recovery device 10. The recovery device 10 intermittently performs a discharge recovery operation for the printhead 3.
The carriage 2 of the printing apparatus 1 supports not only the printhead 3, but also an ink cartridge 6 which contains ink to be supplied to the printhead 3. The ink cartridge 6 is detachable from the carriage 2.
The printing apparatus 1 shown in
The carriage 2 and printhead 3 can achieve and maintain a predetermined electrical connection by properly bringing their contact surfaces into contact with each other. The printhead 3 selectively discharges ink from a plurality of orifices and prints by applying energy in accordance with print data. In particular, the printhead 3 according to the embodiment employs an inkjet method of discharging ink by using heat energy. For this purpose, the printhead 3 comprises an electrothermal transducer for generating heat energy. Electric energy applied to the electrothermal transducer is converted into heat energy. Ink is discharged from orifices by using a change in pressure upon growth and shrinkage of bubbles due to film boiling generated by applying the heat energy to ink. The electrothermal transducer is arranged in correspondence with each orifice, and ink is discharged from a corresponding orifice by applying a pulse voltage to a corresponding electrothermal transducer in accordance with print data.
As shown in
The printing apparatus 1 has a platen (not shown) facing the orifice surface of the printhead 3 having orifices (not shown). The carriage 2 supporting the printhead 3 reciprocates by the driving force of the carriage motor M1. At the same time, the printhead 3 receives print data to discharge ink and print on the entire width of the print medium P conveyed onto the platen.
<Control Arrangement of Inkjet Printing Apparatus (FIG. 2)>
As shown in
In
A carriage motor driver 640 can drive the carriage motor M1 for reciprocating the carriage 2 in the directions indicated by the arrow A. A conveyance motor driver 642 drives the conveyance motor M2 for conveying the print medium P.
The ASIC 603 transfers print data DATA of a printing element (heater for ink discharge) to the printhead while directly accessing the storage area of the RAM 604 in printing and scanning by the printhead 3.
The ink cartridge 6 and printhead 3 are separable from each other, as described in
In
In
According to the embodiment, as is apparent from comparisons between
Wiring lines 140 are arranged to independently supply power to the groups of divided heater arrays 101a′ from the power supply pads VH 130 arranged in the areas formed by widening the intervals between the driver arrays 101b. Wiring lines 141 extend from the ground pads GND 131 to adjacent driver arrays 101b.
On the conventional head substrate, the heater array 101a elongated along the longer side direction of the head substrate is arranged. On the head substrate according to the embodiment, the heater arrays 101a′ divided into groups are arranged along the longer side direction.
In
In
As is apparent from a comparison between
In the embodiment, as shown in
By employing the above-described layout of the embodiment, the power supply pads VH and ground pads GND can be arranged in areas formed between adjacent driver arrays, and wiring lines can be individually laid out from the pads to adjacent segment groups including heaters. As a result, the wiring length from the power supply pad VH to the heater array and that from the ground pad GND to the driver array can be shortened.
In
As is apparent from a comparison between
In
As is apparent from a comparison between
When a through-hole electrode is employed for each of the layouts shown in
In this example, a through-hole electrode is formed on the back surface of a head substrate to connect a pad to an external electrode such as a flexible cable substrate. Also in
In
An arrangement of a through-hole electrode for a ground pad is illustrated here. However, a through-hole electrode for a power supply pad may be employed for connecting the power supply pad to the back surface wiring of the head substrate.
By employing this arrangement, the power supply wiring line can be connected to the back surface of the substrate and directly connected to an external electrode. This contributes to further decreasing the wiring resistance, and the effects of the present invention can be further enhanced.
Note that the total number of segment groups including heaters is 16 in the above description, but the present invention is not limited to this. The effects of the present invention can be similarly obtained regardless of the number of segment groups.
Three examples of laying out the power supply pad VH and ground pad GND between adjacent blocks have been described. However, the pad layout is not limited to them, and the effects of the present invention can be similarly obtained regardless of the number and combination of power supply pads VH and ground pads GND.
In the above-described embodiments, droplets discharged from the printhead are ink, and the liquid contained in the ink tank is ink. However, the content is not limited to ink. For example, the ink tank may also contain a process liquid which is discharged to a print medium in order to improve the fixing characteristic and water repellency of a printed image and improve the print quality.
In the above-described embodiments, high print density and high resolution can be achieved by, of inkjet printing methods, a method of changing the ink state by heat energy generated by a means (e.g., electrothermal transducer) for generating heat energy to discharge ink.
In addition, the inkjet printing apparatus according to the present invention may also take the form of an image output apparatus for an information processing apparatus such as a computer, the form of a copying apparatus combined with a reader or the like, and the form of a facsimile apparatus having transmission and reception functions.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2006-328836, filed Dec. 5, 2006, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
---|---|---|---|
2006-328836 | Dec 2006 | JP | national |
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Number | Date | Country |
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2006-88648 | Apr 2006 | JP |
WO 2006009235 | Jan 2006 | WO |
Number | Date | Country | |
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20080129791 A1 | Jun 2008 | US |