Patent Grant
10040286
This application claims priority to Japanese Patent Application No. 2016-191060 filed on Sep. 29, 2016. The entire disclosure of Japanese Patent Application No. 2016-191060 is hereby incorporated herein by reference.
The present invention relates to a head unit.
A head unit (liquid ejecting head) which includes a driving IC and a plurality of piezoelectric elements provided correspondingly to each of a plurality of nozzles and ejects liquids from the plurality of nozzles by each of the plurality of piezoelectric elements being driven by a driving signal supplied from the driving IC is known.
In recent years, the head unit is manufactured by Micro Electro Mechanical Systems (MEMS) technology, and along with miniaturization of the head unit, a mounting method in which a driving IC and a substrate are joined by a resin core bump has been developed. In such the mounting method, unless a contact state between the driving IC and the substrate is appropriate, electrical connection between the driving IC and the substrate cannot be secured and an error occurs. For this reason, it is necessary to inspect conduction in a case of connecting the driving IC and the substrate by the resin core bump.
For example, in JP-A-2010-251392, a method in which when an IC chip on which a dummy terminal (dummy bump) is formed is mounted on a substrate, if the dummy terminal is pressed and is brought into contact with a pedestal unit of the substrate, a conductive film of the dummy terminal is divided so as to be in a non-conductive state, a probe (needle) is brought into contact with the conductive film of the dummy terminal, a resistance value is measured, and conduction is inspected based on the measured resistance value is disclosed.
By the way, in a head unit, since as nozzle rows become longer, more ejection can be performed in one operation and it is possible to increase a printing speed and as a distance between the nozzle rows becomes shorter, it is possible to reduce droplet landing deviation, and thus it is desirable that the head unit required to have high speed printing and high accuracy printing has a long shape in a nozzle row direction and has a short shape in a direction intersected with the nozzle row. As a result, there may be problems that a driving IC or a substrate to which the driving IC is connected has an elongated shape, a pitch of a plurality of resin core bumps provided correspondingly to a plurality of nozzles also becomes narrow, it is difficult to secure a space for bringing a probe into contact with the resin core bump, and fraction defective improves because normal inspection cannot be performed. Although it is possible to inspect conduction between the driving IC and the substrate by a method of JP-A-2010-251392, a bump disposition method in which even when a plurality of bumps are concentrated, electrical characteristics can be inspected by bringing the probe into contact (hereinafter, referred to as “probe inspection”) is not disclosed in JP-A-2010-251392.
An advantage of some aspects of the invention is that it provides a head unit in which a plurality of resin core bumps connected to a driving IC and a substrate are disposed so as to enable probe inspection of the drive IC or the substrate.
The invention can be realized in the following aspects or application examples.
According to this application example, there is provided a head unit including: a plurality of ejecting units that eject liquids; a driving IC that drives the plurality of ejecting units; a substrate; a first electrode group that includes a plurality of electrodes connected to the driving IC and the substrate; and a second electrode group that includes a plurality of electrodes connected to the driving IC and the substrate, in which the driving IC is a rectangular shape that has a first short side, a first long side, a second short side, and a second long side in plan view, at least a part of each of the plurality of electrodes included in the first electrode group and each of the plurality of electrodes included in the second electrode group is provided on a surface of a resin layer extended in a direction from the first short side to the second short side, the plurality of electrodes included in the first electrode group are disposed in parallel in a direction from the first short side to the second short side along the first long side, the plurality of electrodes included in the second electrode group are disposed at positions closer to the first long side than the second long side and farther from the first long side than the plurality of electrodes included in the first electrode group, and for each of the plurality of electrodes included in the second electrode group, an imaginary straight line intersected with the electrode and the first long side and not intersected with any of the plurality of electrodes included in the first electrode group exists in plan view of the driving IC.
The substrate may be a relay substrate which relays a signal from the driving IC to the substrate on which at least a part of an ejecting unit is formed and may be a substrate itself on which at least a part of the ejecting unit is formed.
According to the head unit of this application example, after the plurality of electrodes of the first electrode group and the plurality of electrodes of the second electrode group are provided on the driving IC or the substrate, by bring a probe into contact with each of the plurality of electrodes of the first electrode group and by bring the probe into contact with each of the plurality of electrodes of the second electrode group disposed on an inside than the plurality of electrodes of the first electrode group along each of imaginary straight lines, probe inspection can be performed. Accordingly, it is possible to reduce fraction defective (improve yielding percentage) after completion of the head unit according to this application example and to realize cost reduction of the head unit.
In addition, according to the head unit of this application example, since it is possible to give elasticity to the plurality of electrodes include in the first electrode group and the plurality of electrodes included in the second electrode group by the resin layer, conduction between the driving IC and the substrate can be more reliable by the plurality of electrodes include in the first electrode group and the plurality of electrodes included in the second electrode group. Further, since it is possible to produce the plurality of electrodes and various types of wiring in a same process, it is easier to manufacture the head unit according to this application example.
According to this application example, there is provided a head unit including: a plurality of ejecting units that eject liquids; a driving IC that drives the plurality of ejecting units; a substrate; a first electrode group that includes a plurality of electrodes connected to the driving IC and the substrate; and a second electrode group that includes a plurality of electrodes connected to the driving IC and the substrate, in which the driving IC is a rectangular shape that has a first short side, a first long side, a second short side, and a second long side in plan view, at least a part of each of the plurality of electrodes included in the first electrode group and each of the plurality of electrodes included in the second electrode group is provided on a surface of a resin layer extended in a direction from the first short side to the second short side, the plurality of electrodes included in the first electrode group are disposed in parallel in a direction from the first short side to the second short side along the first long side, the plurality of electrodes included in the second electrode group are disposed at positions closer to the first long side than the second long side and farther from the first long side than the plurality of electrodes included in the first electrode group, and a sum of areas of regions, not overlapped with any of the plurality of electrodes included in the first electrode group, of the plurality of electrodes included in the second electrode group is equal to or larger than a sum of areas of regions, overlapped with any of the plurality of electrodes included in the first electrode group, of the plurality of electrodes included in the second electrode group in plan view of the driving IC.
The substrate may be a relay substrate which relays a signal from the driving IC to the substrate on which at least a part of an ejecting unit is formed and may be a substrate itself on which at least a part of the ejecting unit is formed.
In other words, in the head unit according to this application example, since a proportion of parts of the plurality of electrodes included in the second electrode group which can be visually checked without being blocked by the plurality of electrodes included in the first electrode group from a side of the first long side of the driving IC is high, it is easy to bring the probe into contact with each of the plurality of electrodes included in the second electrode group. According to the head unit of this application example, after the plurality of electrodes of the first electrode group and the plurality of electrodes of the second electrode group are provided on the driving IC or the substrate, by bring a probe into contact with each of the plurality of electrodes of the first electrode group and by bring the probe into contact with each of the plurality of electrodes of the second electrode group disposed on an inside than the plurality of electrodes of the first electrode group, probe inspection can be performed.
In addition, according to the head unit of this application example, since it is possible to give elasticity to the plurality of electrodes include in the first electrode group and the plurality of electrodes included in the second electrode group by the resin layer, conduction between the driving IC and the substrate can be more reliable by the plurality of electrodes include in the first electrode group and the plurality of electrodes included in the second electrode group.
In the head unit according to the application example, an output signal from the driving IC may be transmitted to the substrate via each of the plurality of electrodes included in the first electrode group, and an input signal to the driving IC may be transmitted from the substrate via each of the plurality of electrodes included in the second electrode group.
In the head unit according to the application example, the output signal from the driving IC may be a driving signal that drives each of the plurality of ejecting units.
According to the head unit of this application example, since the number of electrodes included in the first electrode group relatively easy to contact with the probe is large corresponding to the number of the ejecting units and the number of electrodes included in the second electrode group relatively not easy to contact with the probe is smaller than the number of the electrodes included in the first electrode group, it is possible to easily perform probe inspection of the driving IC or the substrate as compared with a case where the number of the electrodes included in the second electrode group is larger than the number of the electrodes included in the first electrode group.
In the head unit according to the application example, the input signal to the driving IC may be an original signal of the driving signal.
In the head unit according to the application example, it is possible to perform probe inspection based on the original signal of the driving signal which greatly affects ejection accuracy by the ejecting unit.
In the head unit according to the application example, the input signal to the driving IC may be a power supply voltage signal.
In the head unit according to the application example, it is possible to perform probe inspection based on the power supply voltage signal which is important for the driving IC so as to operate accurately.
In the head unit according to the application example, a length of the first long side may be equal to or larger than 10 times a length of the first short side.
In the head unit according to the application example, since the driving IC is a considerably long elongated chip, a disposition region of the plurality of electrodes included in the first electrode group and the plurality of electrodes included in the second electrode group also becomes an elongated region. For this reason, a distance from the short side of the disposition region is too long and the probe does not reach a part of the electrode, and the probe is brought into contact with each of the electrodes from the long side. According to the head unit of the application example, it is possible to perform probe inspection of the driving IC or the substrate by bringing the probe into contact with each of the electrodes from a side corresponding to the first long side of the driving IC in the disposition region.
In the head unit according to the application example, the plurality of electrodes included in the first electrode group and the plurality of electrodes included in the second electrode group may be provided on a surface of the driving IC.
According to the head unit of the application example, it is possible to perform probe inspection of the driving IC by bringing the probe into contact with each of the electrodes from a side of the first long side of the driving IC.
In the head unit according to the application example, the head unit may be used for an industrial ink jet printer.
“Industrial ink jet printer” means a printer (manufacturing apparatus) used for manufacturing an Organic Electro-Luminescence (OEL) device, a color filter for a liquid crystal, or the like by a droplet ejecting method. The industrial ink jet printer is mainly used for manufacturing industrial products such as a liquid crystal color filter and an organic electro-luminescence device, and the like and is required to have ejection weight accuracy, enlargement to improve productivity, downsizing for improvement in concentration of finished products (high resolution of an ejecting unit), or the like. For this reason, since density of nozzles is higher, the driving IC becomes longer, or, since the number of the nozzles becomes larger, the number of the driving ICs becomes larger, but by applying the head unit according to the application example, it is possible to perform probe inspection of the driving IC or the substrate, to improve yielding percentage, and to reduce the number of inspection processes.
In the head unit according to the application example, the head unit may be used for a textile ink jet printer.
“Textile ink jet printer” means an ink jet printer which performs printing on a fabric or sublimates and transfers an image printed on a medium and performs printing on the fabric. The textile ink jet printer is mainly used for a purpose of producing small quantities of various types and high speed on-demand supply of products, and is used for providing fabrics in accordance with customer needs. For this reason, since density of nozzles is higher, the driving IC becomes longer, or, since the number of the nozzles becomes larger, the number of the driving ICs becomes larger, but by applying the head unit according to the application example, it is possible to perform probe inspection of the driving IC or the substrate, to improve yielding percentage, and to reduce the number of inspection processes.
In the head unit according to the application example, the head unit may be used for a label ink jet printer.
“Label ink jet printer” means an ink jet printer which prints a receipt, a product label, a ticket, and the like. The label ink jet printer is mainly used in a supermarket cash register in cooperation with a Point Of Sales (POS) system, an airport counter, a factory which performs printing of a package label of grocery, and the like and is required to print large volumes of data of different format at high speed, to operate stably, and the like. For this reason, since density of nozzles is higher, the driving IC becomes longer, or, since the number of the nozzles becomes larger, the number of the driving ICs becomes larger, but by applying the head unit according to the application example, it is possible to perform probe inspection of the driving IC or the substrate, to improve yielding percentage, and to reduce the number of inspection processes.
In the head unit according to the application example, the head unit may be used for a business ink jet printer.
“Business ink jet printer” means an ink jet printer developed and designed on a premise of being used in an office or the like. The business ink jet printer is required to have the same printing speed (specifically, a printing speed of approximately 30 ppm (pages per minute) to 100 ppm) as that of an electrophotographic printing apparatus and to have a higher printing speed than that of a printer supplied for a traditional consumer market. For this reason, since density of nozzles is higher, the driving IC becomes longer, or, since the number of the nozzles becomes larger, the number of the driving ICs becomes larger, but by applying the head unit according to the application example, it is possible to perform probe inspection of the driving IC or the substrate, to improve yielding percentage, and to reduce the number of inspection processes.
The invention will be described with reference to the accompanying drawings, wherein like numbers reference like elements.
Hereinafter, preferable embodiments of the invention will be described in detail with reference to drawings. The used drawings are for convenience of explanation. The embodiments to be described below do not unfairly limit contents of the invention described in the claims. In addition, all of configurations to be described below are not essential components of the invention.
Hereinafter, a head unit according to the invention will be described by the head unit applied to a liquid ejecting apparatus which is a printing apparatus as an example.
1-1. Overall Liquid Ejecting Apparatus
The moving mechanism 3 has a carriage motor 31 which is a driving source of the head unit 2, a carriage guide shaft 32 of which both of ends are fixed, and a timing belt 33 which is expanded approximately in parallel with the carriage guide shaft 32 and is driven by the carriage motor 31.
The carriage 24 of the head unit 2 is configured to be able to mount a predetermined number of ink cartridges 22. For example, four cartridges 22 corresponding to four colors of yellow, cyan, magenta, and black are mounted on the carriage 24 and an ink of a color corresponding to each of the ink cartridges 22 is filled in the ink cartridge 22.
The carriage 24 is supported by the carriage guide shaft 32 to be freely reciprocated and is fixed to a part of the timing belt 33. For this reason, if the timing belt 33 is run in forward and reverse directions by the carriage motor 31, the head unit 2 is reciprocated while being guided by the carriage guide shaft 32. In this way, the carriage motor 31 is a motor which moves the carriage 24 in the main scanning direction (first direction).
In addition, the moving mechanism 3 includes a linear encoder 90 which detects a position of the head unit 2 in the main scanning direction. The position of the head unit 2 in the main scanning direction is detected by the linear encoder 90.
In addition, a head 20 (recording head) is provided on a portion of the head unit 2 facing a print medium P. As described below, the head 20 is a liquid ejecting head for ejecting ink drops (droplets) from a plurality of nozzles, and various control signals and the like are supplied to the head unit 2 via a flexible cable 190.
The liquid ejecting apparatus 1 includes a transport mechanism 4 which transports the print medium P on a platen 40 in a sub-scanning direction. The transport mechanism 4 includes a transport motor 41 which is a driving source and a transport roller 42 which is rotated by the transport motor 41 and transports the print medium P in the sub-scanning direction.
At a timing when the print medium P is transported by the transport mechanism 4, an image is formed on a surface of the print medium P by the head 20 ejecting an ink drop onto the print medium P.
A home position which is a base point of scanning of the head unit 2 is set to an end region within a movement range of the head unit 2. In the home position, a capping member 70 which seals a nozzle forming surface of the head 20 and a wiper member 71 which wipes the nozzle forming surface are disposed. The liquid ejecting apparatus 1 forms an image on a surface of the print medium P in both directions when the head unit 2 forward moves from the home position to an end on an opposite side and the head unit 2 backward returns from the end on the opposite side to the home position side.
A flushing box 72 which collects ink drops ejected from the head 20 when flushing operation is disposed in an end of the platen 40 in the main scanning direction. The flushing operation is operation of forcibly ejecting an ink from each of nozzles regardless of image data to be printed so as to prevent an appropriate amount of the ink from not being ejected by clogging the nozzle and bubbles entering into the nozzles due to thickening of the ink in a periphery of the nozzles. In detail, in a region (ink ejection region) other than a region in which an ink drop is ejected on the print medium P in the platen 40, in more detail, a region other than an outside than the ink ejection region in the main scanning direction, the flushing box 72 is disposed at a position which is an outside than an end of the print medium P in a width direction (maximum recording width) when the print medium P having a maximum size allowed by the liquid ejecting apparatus 1 is disposed on the platen 40. Although it is preferable that the flushing boxes 72 be provided on both sides of the platen 40 in the main scanning direction, the flushing box 72 may be provided at least on one side.
The head unit 2 moves above the print medium P or the flushing box 72 and performs operation of ejecting an ink drop toward the print medium P and flushing operation of ejecting an ink drop toward the flushing box 72.
1-2. Electrical Configuration of Liquid Ejecting Apparatus
The control unit 10 has a controller 100, a carriage motor driver 35, and a transport motor driver 45. Among the controller 100, the carriage motor driver 35, and the transport motor driver 45, the controller 100 outputs various control signals and the like for control of each of units when image data is supplied from a host computer.
In detail, the controller 100 recognizes a scanning position (current position) of the head unit 2 based on a detection signal (encoder pulse) of the linear encoder 90. Then, based on the scanning position of the head unit 2, the controller 100 supplies a control signal Ctr1 to the carriage motor driver 35 and the carriage motor driver 35 drives the carriage motor 31 according to the control signal Ctr1. Accordingly, a movement of the carriage 24 in the main scanning direction is controlled.
In addition, the controller 100 supplies a control signal Ctr2 to the transport motor driver 45 and the transport motor driver 45 drives the transport motor 41 according to the control signal Ctr2. Accordingly, a movement of the transport mechanism 4 in the sub-scanning direction is controlled.
In addition, the controller 100 supplies a clock signal Sck, a data signal Data, control signals LAT and CH, and digital data dA and dB to the head unit 2.
In addition, the controller 100 causes a maintenance unit 80 to execute a maintenance process of restoring an ejecting state of an ink in an ejecting unit 600 to a normal state. As the maintenance process, the maintenance unit 80 may have a cleaning mechanism 81 for performing a cleaning process (pumping process) in which an ink, a bubble, and the like thickened inside the ejecting unit 600 are sucked by a tube pump (not illustrated). In addition, as the maintenance process, the maintenance unit 80 may have a wiping mechanism 82 for performing a wiping process in which foreign matters such as paper dust and the like adhering to a periphery of a nozzle of the ejecting unit 600 are wiped off by the wiper member 71.
The head unit 2 has driving circuits 50-a and 50-b and the head 20. In addition, the head 20 includes a plurality of ejecting units 600 which eject a liquid and a driving IC 200 which drives the plurality of ejecting units 600. The driving IC 200 includes a selection controller 210 and a plurality of selection units 230. In
After the driving circuit 50-a performs digital/analog conversion on the data dA, the driving circuit 50-a generates a driving signal COM-A by Class D amplification and supplies the driving signal COM-A to each of the selection units 230. In the same manner, after the driving circuit 50-b performs digital/analog conversion on the data dB, the driving circuit 50-b generates a driving signal COM-B by Class D amplification and supplies the driving signal COM-B to each of the selection units 230. Here, the data dA defines a waveform of the driving signal COM-A and the data dB defines a waveform of the driving signal COM-B. Since input data and an output driving signal are different only, the driving circuits 50-a and 50-b may have the same circuit configuration.
The selection controller 210 instructs selection of one of the driving signals COM-A and COM-B for each of the selection units 230 (or non-selection) by the clock signal Sck, the data signal Data, and the control signals LAT and CH supplied from the controller 100.
Each of the selection units 230 selects the driving signal COM-A or COM-B according to an instruction from the selection controller 210 and supplies the selected driving signal COM-A or COM-B to one end of each of piezoelectric elements 60 included in the head 20. In
The piezoelectric element 60 is displaced by applying the driving signal. The piezoelectric element 60 is provided in accordance with each of the plurality of ejecting units 600 in the head 20. Then, the piezoelectric element 60 is displaced according to a difference between the driving signal voltage Vout selected by the selection unit 230 and the voltage VBS and ejects an ink. In this way, the driving signals COM-A or COM-B is an original signal of a driving signal (a driving signal selected by the selection unit 230) which drives each of the plurality of ejecting units 600.
In the present embodiment, the trapezoidal waveforms Adp1 and Adp2 are approximately equal to each other. If each of the trapezoidal waveforms Adp1 and Adp2 is supplied to one end of the piezoelectric element 60, the trapezoidal waveforms Adp1 and Adp2 are waveforms in which a nozzle corresponding to each of the piezoelectric elements 60 ejects a predetermined amount, specifically, a moderate amount of ink.
The driving signal COM-B is a waveform obtained by continuing a trapezoidal waveform Bdp1 disposed in the period of time T1 and a trapezoidal waveform Bdp2 disposed in the period of time T2. In the present embodiment, the trapezoidal waveforms Bdp1 and Bdp2 are different from each other. Among the trapezoidal waveforms Bdp1 and Bdp2, the trapezoidal waveform Bdp1 is a wave for preventing an ink in a periphery of an opening portion of a nozzle from being thickened by slightly vibrating the ink. For this reason, even if the trapezoidal waveform Bdp1 is supplied to one end of the piezoelectric element 60, an ink drop is not ejected from the nozzle corresponding to the piezoelectric element 60. In addition, the trapezoidal waveform Bdp2 is a waveform different from the trapezoidal waveform Adp1 (Adp2). If the trapezoidal waveform Bdp2 is supplied to one end of the piezoelectric element 60, the trapezoidal waveform Bdp2 is a waveform when an amount of ink smaller than the predetermined amount is ejected from the nozzle corresponding to the piezoelectric element 60.
A voltage of the trapezoidal waveforms Adp1, Adp2, Bdp1, and Bdp2 at start timing and a voltage at end timing are voltages Vc in common. That is, each of the trapezoidal waveforms Adp1, Adp2, Bdp1, and Bdp2 is a waveform which starts at the voltage Vc and ends at the voltage Vc.
In forming one dot of an image, the data signal Data defines a size of the dot. In the present embodiment, in order to express 4 gradations of non-record, a small dot, a medium dot, and a large dot, the data signal Data is configured to include 2 bits of an upper bit (MSB) and a lower bit (LSB).
The data signal Data is supplied in serial from the controller 100 to each of nozzles in accordance with main scanning of the head unit 2 in synchronization with the clock signal Sck. The shift register 212 is configured to temporarily hold the data signal Data supplied in serial for 2 bits corresponding to the nozzle.
In detail, the shift registers 212 having the number of stages corresponding to the piezoelectric elements 60 (nozzles) are cascade-connected to each other, and the data signal Data supplied in serial is transferred to a sequentially next stage according to the clock signal Sck.
When it is assumed that the number of the piezoelectric elements 60 is m (m is plural), in order to distinguish the shift registers 212, it is sequentially denoted as first stage, second stage, . . . , m-th stage from an upstream side to which the data signal Data is supplied.
The latch circuit 214 latches the data signal Data held by the shift register 212 at a rising edge of the control signal LAT.
The decoder 216 decodes the data signal Data of 2 bits latched by the latch circuit 214, outputs selection signals Sa and Sb, and defines selection of the selection unit 230 for each of the periods of time T1 and T2 defined by the control signal LAT and the control signal CH.
The logical levels of the selection signals Sa and Sb are level-shifted to high amplitude logic than logic levels of the clock signal Sck, the data signal Data, the control signals LAT and CH by a level shifter (not illustrated).
As illustrated in
While the selection signal Sa from the decoder 216 is supplied to a positive control end, to which a circle is not attached, in the transfer gate 234a, the selection signal Sa is logically inverted by the inverter 232a and is supplied to a negative control end, to which a circle is attached, in the transfer gate 234a. In the same manner, while the selection signal Sb is supplied to a positive control end in the transfer gate 234b, the selection signal Sb is logically inverted by the inverter 232b and is supplied to a negative control end in the transfer gate 234b.
The driving signal COM-A is supplied to an input end of the transfer gate 234a and the driving signal COM-B is supplied to an input end of the transfer gate 234b. An output end of the transfer gate 234a and an output end of the transfer gate 234b are connected in common and are connected to one end of the corresponding piezoelectric element 60.
When the selection signal Sa is an H level, the transfer gate 234a conducts (ON) between the input end and the output end and when the selection signal Sa is an L level, the transfer gate 234a non-conducts (OFF) between the input end and the output end. In the same manner, the transfer gate 234b turns on and off between the input end and the output end according to the selection signal Sb.
Next, operation of the selection controller 210 and the selection unit 230 will be described with reference to
The data signal Data is supplied in serial from the controller 100 to each of nozzles in synchronization with the clock signal Sck and is sequentially transferred by the shift register 212 corresponding to the nozzle. Then, if the controller 100 stops to supply the clock signal Sck, each of the shift registers 212 is in a state in which the data signal Data corresponding to the nozzle is held. The data signal Data is supplied in order of the last m-th stage, . . . , second stage, and first stage corresponding to nozzles in the shift registers 212.
Here, when the control signal LAT rises, each of the latch circuits 214 simultaneously latch the data signal Data held by the shift register 212. In
The decoder 216 outputs logical levels of the selection signals Sa and Sb in each of the periods of time T1 and T2 as contents illustrated in
That is, in a case where the data signal Data is (1, 1) and a size of a large dot is defined, the decoder 216 sets the selection signals Sa and Sb to H and L levels in the period of time T1 and sets the selection signals Sa and Sb to H and L levels in the period of time T2. In addition, in a case where the data signal Data is (0, 1) and a size of a medium dot is defined, the decoder 216 sets the selection signals Sa and Sb to H and L levels in the period of time T1 and sets the selection signals Sa and Sb to L and H levels in the period of time T2. Further, in a case where the data signal Data is (1, 0) and a size of a small dot is defined, the decoder 216 sets the selection signals Sa and Sb to L and L levels in the period of time T1 and sets the selection signals Sa and Sb to L and H levels in the period of time T2. In addition, in a case where the data signal Data is (0, 0) and non-record is defined, the decoder 216 sets the selection signals Sa and Sb to L and H levels in the period of time T1 and sets the selection signals Sa and Sb to L and L levels in the period of time T2.
When the data signal Data is (1, 1), the selection signals Sa and Sb become H and L levels in the period of time T1, so that the transfer gate 234a is turned on and the transfer gate 234b is turned off. For this reason, the trapezoidal waveform Adp1 of the driving signal COM-A is selected in the period of time T1. Since the selection signals Sa and Sb become H and L levels in the period of time T2, the selection unit 230 selects the trapezoidal waveform Adp2 of the driving signal COM-A.
In this way, when the trapezoidal waveform Adp1 is selected and supplied to one end of the piezoelectric element 60 as a driving signal in the period of time T1, and the trapezoidal waveform Adp2 is selected and supplied to one end of the piezoelectric element 60 as the driving signal in the period of time T2, a moderate amount of ink is ejected two times from a nozzle corresponding to the piezoelectric element 60. For this reason, inks are respective landed on the print medium P and combined, and as a result, a large dot as defined by the data signal Data is formed.
When the data signal Data is (0, 1), the selection signals Sa and Sb become H and L levels in the period of time T1, so that the transfer gate 234a is turned on and the transfer gate 234b is turned off. For this reason, the trapezoidal waveform Adp1 of the driving signal COM-A is selected in the period of time T1. Next, since the selection signals Sa and Sb become L and H levels in the period of time T2, the trapezoidal waveform Bdp2 of the driving signal COM-B is selected.
Accordingly, a moderate amount of ink and a small amount of ink are ejected two times from a nozzle. For this reason, inks are respective landed on the print medium P and combined, and as a result, a medium dot as defined by the data signal Data is formed.
When the data signal Data is (1, 0), the selection signals Sa and Sb become L and L levels in the period of time T1, so that the transfer gate 234a is turned off and the transfer gate 234b is turned off. For this reason, none of the trapezoidal waveforms Adp1 and Bdp1 is selected in the period of time T1. In a case where the transfer gates 234a and 234b are both turned off, a path from a connection point between the output ends of the transfer gates 234a and 234b to one end of the piezoelectric element 60 is in a high impedance state in which none of portions is electrically connected. However, the piezoelectric element 60 holds a voltage (Vc-VBS) immediately before the transfer gates 234a and 234b are turned off by capacitive property of the piezoelectric element 60.
Next, since the selection signals Sa and Sb become L and H levels in the period of time T2, the trapezoidal waveform Bdp2 of the driving signal COM-B is selected. For this reason, since only a small amount of ink is ejected from the nozzle in the period of time T2, a small dot as defined by the data signal Data is formed on the print medium P.
When the data signal Data is (0, 0), the selection signals Sa and Sb become L and H levels in the period of time T1, so that the transfer gate 234a is turned off and the transfer gate 234b is turned on. For this reason, the trapezoidal waveform Bdp1 of the driving signal COM-B is selected in the period of time T1. Next, since the selection signals Sa and Sb become L and L levels in the period of time T2, none of the trapezoidal waveforms Adp2 and Bdp2 is selected.
For this reason, in the period of time T1, since an ink in a periphery of an opening portion of the nozzle vibrates only slightly and the ink is not ejected, as a result, a dot is not formed, that is, non-record is performed as defined by the data signal Data.
In this way, the selection unit 230 selects the driving signals COM-A or COM-B (or does not select) according to an instruction by the selection controller 210 and supplies the selected driving signals COM-A or COM-B to one end of the piezoelectric element 60. For this reason, each of the piezoelectric elements 60 is driven according to a size of a dot defined by the data signal Data.
The driving signals COM-A and COM-B illustrated in
1-3. Internal Configuration of Head
A reservoir 118 which supplies an ink to each of pressure chambers (cavities) 130 is formed inside the head case 116. The reservoir 118 is a space in which an ink common to a plurality of juxtaposed pressure chambers 130 is stored and two reservoirs 118 are formed corresponding to rows of the pressure chambers 130 juxtaposed in two rows. An ink introduction path (not illustrated) for introducing an ink from an ink cartridge 22 side into the reservoir 118 is formed above the head case 116. In addition, an accommodating space 117 in which the electronic device 114 (driving IC 200, pressure chamber forming substrate 129, sealing plate 160, and the like) stacked on a communication substrate 124 is accommodated is formed on a lower surface side of the head case 116.
The flow path unit 115 has the communication substrate 124 and a nozzle plate 121. A common liquid chamber 125 which communicates with the reservoir 118 and stores an ink common to each of the pressure chambers 130 and an individual communication path 126 which individually supplies the ink from the reservoir 118 to each of the pressure chambers 130 via the common liquid chamber 125 are formed on the communication substrate 124. The common liquid chamber 125 is an elongated empty portion along a nozzle row direction and two rows of the common liquid chambers 125 are formed corresponding to rows of the pressure chambers 130 juxtaposed in two rows. The individual communication paths 126 are plurally formed along a juxtapositional direction of the pressure chamber 130 in accordance with the pressure chamber 130 in a thin plate portion of the common liquid chamber 125. The individual communication path 126 communicates with an end of one side of the corresponding pressure chamber 130 in a longitudinal direction in a state in which the communication substrate 124 and the pressure chamber forming substrate 129 are joined.
In addition, a nozzle communication path 127 penetrating through the communication substrate 124 in a substrate thickness direction is formed at a position corresponding to each of nozzles 122 of the communication substrate 124. That is, the nozzle communication paths 127 are plurally formed along the nozzle row direction corresponding to nozzle rows. By the nozzle communication path 127, the pressure chamber 130 communicates with the nozzle 122. The nozzle communication path 127 communicates with an end of the other side (opposite side of individual communication path 126) of the corresponding pressure chamber 130 in a longitudinal direction in a state in which the communication substrate 124 and the pressure chamber forming substrate 129 are joined.
The nozzle plate 121 is a substrate joined to a lower surface (a surface opposite to the pressure chamber forming substrate 129) of the communication substrate 124. By the nozzle plate 121, an opening on a lower surface side of a space which is the common liquid chamber 125 is sealed. In addition, in the nozzle plate 121, a plurality of nozzles 122 are formed linearly (in a row shape) and two rows of the nozzles 122 are formed corresponding to rows of the pressure chambers 130 formed in two rows. The plurality of juxtaposed nozzles 122 (nozzle rows) are provided at a pitch (for example, 600 dpi) corresponding to dot formation density from one end side of the nozzle 122 to the other end side of the nozzle 122 and at an interval along the sub-scanning direction orthogonal to the main scanning direction.
The electronic device 114 is a thin plate type device which functions as an actuator for generating pressure fluctuation in an ink in each of the pressure chambers 130. In the electronic device 114, the pressure chamber forming substrate 129, a diaphragm 131, the piezoelectric element 60, the sealing plate 160, and the driving IC 200 are stacked to form a unit.
In the pressure chamber forming substrate 129, spaces to be the pressure chambers 130 are plurally juxtaposed along the nozzle row direction. The space, of which a lower side is partitioned by the communication substrate 124 and an upper side is partitioned by the diaphragm 131, constitutes the pressure chamber 130. The pressure chambers 130 are formed in two rows corresponding to rows of the nozzles formed in two rows. Each of the pressure chambers 130 is an elongated empty portion in a direction orthogonal to the nozzle row direction and the individual communication path 126 communicates with an end of one side of the pressure chamber 130 in a longitudinal direction and the nozzle communication path 127 communicates with an end of the other side of the pressure chamber 130.
The diaphragm 131 is a thin film type member having elasticity and is stacked on an upper surface (a surface opposite to a communication substrate 124 side) of the pressure chamber forming substrate 129. By the diaphragm 131, an upper opening of a space to be the pressure chamber 130 is sealed. A portion of the diaphragm 131 corresponding to an upper opening of the pressure chamber 130 functions as a displacement unit which is displaced in a direction away from or close to the nozzle 122 in accordance with flexure deformation of the piezoelectric element 60. That is, a region of the diaphragm 131 corresponding to the upper opening of the pressure chamber 130 is a driving region 135 in which flexure deformation is allowed. On the other hand, a region deviated from the upper opening of the pressure chamber 130 in the diaphragm 131 is a non-driving region 136 in which flexure deformation is inhibited.
Each of the piezoelectric elements 60 are stacked on the driving region 135. The piezoelectric elements 60 are formed along the nozzle row direction in two rows corresponding to the pressure chambers 130 juxtaposed along the nozzle row direction in two rows. For example, the piezoelectric element 60 includes a lower electrode layer 137 (individual electrode), a piezoelectric layer 138, and an upper electrode layer 139 (common electrode) sequentially stacked on the diaphragm 131. If an electric field is applied according to a potential difference of both electrodes between the lower electrode layer 137 and the upper electrode layer 139, the piezoelectric element 60 having such the configuration is deformed to be bent in a direction away from or close to the nozzle 122. An end on the other side (an outside of the piezoelectric element 60 in a longitudinal direction) of the lower electrode layer 137 extends beyond the region in which the piezoelectric layer 138 is stacked from the driving region 135, to the non-driving region 136. On the other hand, an end on one side (an inside of the piezoelectric element 60 in the longitudinal direction) of the upper electrode layer 139 extends beyond the region in which the piezoelectric layer 138 is stacked from the driving region 135, to the non-driving region 136 between rows of the piezoelectric elements 60.
The sealing plate 160 is a flat plate type substrate disposed with a space from the diaphragm 131 (or the piezoelectric element 60). The driving IC 200 driving the piezoelectric element 60 is disposed on a second surface 142 (upper surface) on an opposite side of a first surface 141 (lower surface) which is a surface on a diaphragm 131 side of the sealing plate 160. That is, the diaphragm 131 in which the piezoelectric element 60 is stacked is connected to the first surface 141 of the sealing plate 160 and the driving IC 200 is connected to the second surface 142.
A plurality of bump electrodes 140 which output a driving signal from the driving IC 200 to a piezoelectric element 60 side are formed on the first surface 141 of the sealing plate 160. The bump electrodes 140 are plurally formed respectively along a nozzle row direction on a position corresponding to one side of the lower electrode layer 137 (individual electrode) extended to an outside of one side of the piezoelectric element 60, on a position corresponding to the other side of the lower electrode layer 137 (individual electrode) extended to an outside of the other side of the piezoelectric element 60, and on a position corresponding to the upper electrode layer 139 (common electrode) common to a plurality of the piezoelectric elements 60 formed between rows of both side of the piezoelectric element 60. Then, each of the bump electrodes 140 is connected to the corresponding lower electrode layer 137 and upper electrode layer 139.
At least a part of the bump electrode 140 is provided on a surface of a resin layer 148 having elasticity. The resin layer 148 is formed as a ridge along the nozzle row direction on the first surface 141 of the sealing plate 160. The bump electrodes 140 conducted to the lower electrode layer 137 (individual electrode) are plurally formed along a nozzle row direction corresponding to the piezoelectric element 60 juxtaposed along the nozzle row direction. Each of the bump electrodes 140 extends from above the resin layer 148 to a piezoelectric element 60 side or an opposite side to the piezoelectric element 60 side to become a lower surface side wiring 147. Then, an end on a side opposite to the bump electrode 140 of the lower surface side wiring 147 is connected to a through-wiring 145.
The bump electrodes 140 corresponding to the upper electrode layer 139 are plurally formed on a lower surface side embedded wiring 151 embedded in the first surface 141 of the sealing plate 160, along a nozzle row direction. Then, the bump electrode 140 protrudes from above the resin layer 148 to both sides of the resin layer 148 in a width direction to form the lower surface side wiring 147 and is formed to conduct with the lower surface side embedded wiring 151. The bump electrodes 140 are plurally formed along a nozzle row direction.
The sealing plate 160 and the pressure chamber forming substrate 129 are joined by a photosensitive adhesive 143 in a state in which the bump electrode 140 is interposed therebetween. The photosensitive adhesive 143 is formed on both sides of each of the bump electrodes 140 in a direction orthogonal to a nozzle row direction. In addition, each of the photosensitive adhesives 143 is formed in a band shape along a nozzle row direction in a state of being separated from the bump electrode 140.
A plurality of upper surface side embedded wirings 150 extended in a nozzle row direction are formed on a region other than both of end sides in the second surface 142 of the sealing plate 160. Various power supply voltage signals, the driving signals COM-A and COM-B, and the like are supplied from a flexible printed substrate (not illustrated in
Further, a plurality of electrodes 153 to which an output signal (driving signal) is input from the driving IC 200 are formed on regions on both end sides in the second surface 142 of the sealing plate 160. Each of the electrodes 153 is connected to the corresponding lower surface side wiring 147 via the through-wiring 145.
The through-wiring 145 is a wiring which relays between the first surface 141 and the second surface 142 of the sealing plate 160. By the through-wiring 145, the electrode 153 is electrically connected to the lower surface side wiring 147 extended from the bump electrode 140 corresponding to the electrode 153 and a driving signal is transmitted from the driving IC 200 to the pressure chamber forming substrate 129. In this way, the sealing plate 160 functions as a relay substrate which relays a driving signal from the driving IC 200 to the pressure chamber forming substrate 129.
The driving IC 200 is an IC chip for driving the piezoelectric element 60 and is stacked on the second surface 142 of the sealing plate 160 via an adhesive 159. A plurality of bump electrodes 252 are formed along a nozzle row direction on a region other than both of end sides in a surface on a sealing plate 160 side of the driving IC 200. At least a part of the bump electrode 252 is provided on a surface of a resin layer 253 having elasticity. The resin layer 253 is formed as a ridge along the nozzle row direction on the sealing plate 160 side of the driving IC 200. In addition, input terminals (not illustrated) connected to each of the bump electrodes 252 are plurally formed on a surface on the sealing plate 160 side of the driving IC 200 and a signal (various power supply voltage signals, the driving signals COM-A and COM-B, or the like) is transmitted from the upper surface side embedded wiring 150 provided on the sealing plate 160 to each of the input terminals via the bump electrode 252.
Further, a plurality of bump electrodes 250 connected to each of the electrodes 153 formed on the second surface 142 of the sealing plate 160 are plurally formed on regions on both of end sides in a surface on the sealing plate 160 side of the driving IC 200. At least a part of the bump electrode 250 is provided on a surface of a resin layer 251 having elasticity. The resin layer 251 is formed as a ridge along the nozzle row direction on the sealing plate 160 side of the driving IC 200. In addition, output terminals (not illustrated) connected to each of the bump electrodes 250 are plurally formed on a surface on the sealing plate 160 side of the driving IC 200 and a signal (individual driving signal for driving each of the piezoelectric elements 60) from each of the output terminals is transmitted to each of the bump electrodes 250.
The driving IC 200 is a considerably long chip in a nozzle row direction, and each of signals transmitted to each of the input terminals is transmitted through a wiring with a small thickness and width and considerably long length in an inside of the driving IC 200 and is supplied to each of the selection units 230 (see
The bump electrodes 250 are formed in two rows on both sides of the bump electrode 252 corresponding to rows of the piezoelectric element 60 juxtaposed in two rows, and in the rows of the bump electrodes 250, a distance (that is, a pitch) (a pitch of the output terminals of the driving IC 200) between centers of the bump electrodes 250 adjacent to each other is formed to be smaller than a pitch of the bump electrodes 140 (a pitch of the nozzles 122). That is, the sealing plate 160 also absorbs a difference between the pitch of the output terminals of the driving IC 200 and the pitch of the nozzles 122, accordingly, it is possible to miniaturize the driving IC 200.
The head 20 formed as described above introduces an ink from the ink cartridge 22 to the pressure chamber 130 via an ink introduction path, the reservoir 118, the common liquid chamber 125, and the individual communication path 126. In this state, by supplying a driving signal from the driving IC 200 to the piezoelectric element 60 via each of the bump electrodes 250 and each of the electrodes 153 and each of wirings formed on the sealing plate 160, the piezoelectric element 60 is driven to cause pressure fluctuation in the pressure chamber 130. By using the pressure fluctuation, the head 20 ejects an ink drop from the nozzle 122 via the nozzle communication path 127.
The ejecting unit 600 is configured to include the piezoelectric element 60, the diaphragm 131, the pressure chamber 130, the individual communication path 126, the nozzle communication path 127, and the nozzle 122 (see FIG. 2).
1-4. Probe Inspection of Driving IC
In order to reduce fraction defective (improve yielding percentage) of the head unit 2, after the plurality of bump electrodes 250 and the plurality of bump electrodes 252 are formed on the driving IC 200, it is desirable to inspect electrical characteristics of the driving IC 200 by bringing a probe into contact with all of the bump electrodes 250 and the bump electrodes 252 before connection with the sealing plate 160. However, if the nozzle 122 advances in density and the driving IC 200 becomes a considerably long chip correspondingly, a disposition region of the bump electrode 250 and the bump electrode 252 becomes an elongated region. For this reason, a distance from a short side (a short side of the driving IC 200) of the disposition region is too long and a probe does not reach a part of the bump electrodes 252, and the bump electrode 250 disposed at a small pitch may cause an obstacle from a long side, so that the probe cannot be brought into contact with a part of the bump electrodes 252.
Therefore, in the present embodiment, in consideration of probe inspection of the driving IC 200, disposition of the bump electrodes 252 is devised, and the disposition of the bump electrodes 252 will be described below in detail with reference to
As illustrated in
At least a part of each of a plurality of bump electrodes 250a is provided on a surface of the resin layer 251 extended in a direction from the short side 201 of the driving IC 200 to the short side 203. The plurality of bump electrodes 250a are disposed in parallel along the long side 202 of the driving IC 200 in the direction from the short side 201 to the short side 203. An electrode group 255 (an example of “first electrode group”) is configured to have the plurality of bump electrodes 250a. The plurality of bump electrodes 250a included in the electrode group 255 are connected to the driving IC 200 and the sealing plate 160 (an example of a substrate) and transmits an output signal (a driving signal for driving each of the plurality of ejecting units 600) from the driving IC 200 to the sealing plate 160 via each of the plurality of bump electrodes 250a.
In addition, at least a part of each of a plurality of bump electrodes 252a is provided on a surface of the resin layer 253 extended in a direction from the short side 201 of the driving IC 200 to the short side 203. The plurality of bump electrodes 252a are disposed at a position closer to the long side 202 than the long side 204 of the driving IC 200 and farther from the long side 202 than the plurality of bump electrodes 250a included in the electrode group 255. An electrode group 256 (an example of “second electrode group”) is configured to have the plurality of bump electrodes 252a. The plurality of bump electrodes 252a included in the electrode group 256 are connected to the driving IC 200 and the sealing plate 160 and transmits an input signal (one of various power supply voltage signals, the driving signals COM-A and COM-B, and the like) to the driving IC 200 from the sealing plate 160 via each of the plurality of bump electrodes 252a.
In addition, at least a part of each of a plurality of bump electrodes 250b is provided on a surface of the resin layer 251 extended in a direction from the short side 201 of the driving IC 200 to the short side 203. The plurality of bump electrodes 250b are disposed in parallel along the long side 204 of the driving IC 200 in the direction from the short side 201 to the short side 203. An electrode group 257 (an example of “first electrode group”) is configured to have the plurality of bump electrodes 250b. The plurality of bump electrodes 250b included in the electrode group 257 are connected to the driving IC 200 and the sealing plate 160 and transmits an output signal (a driving signal for driving each of the plurality of ejecting units 600) from the driving IC 200 to the sealing plate 160 via each of the plurality of bump electrodes 250b.
In addition, at least a part of each of a plurality of bump electrodes 252b is provided on a surface of the resin layer 253 extended in a direction from the short side 201 of the driving IC 200 to the short side 203. The plurality of bump electrodes 252b are disposed at a position closer to the long side 204 than the long side 202 of the driving IC 200 and farther from the long side 204 than the plurality of bump electrodes 250b included in the electrode group 257. An electrode group 258 (an example of “second electrode group”) is configured to have the plurality of bump electrodes 252b. The plurality of bump electrodes 252b included in the electrode group 258 are connected to the driving IC 200 and the sealing plate 160 and transmits an input signal (one of various power supply voltage signals, the driving signals COM-A and COM-B, and the like) to the driving IC 200 from the sealing plate 160 via each of the plurality of bump electrodes 252b.
In the present embodiment, the resin layer 251 and the resin layer 253 are formed on the driving IC 200 and the bump electrodes 250a, 250b, 252a, and 252b are provided on a surface of the driving IC 200. Then, since at least parts of the bump electrodes 250a, 250b, 252a, and 252b are provided on a surface of the resin layer 251 or the resin layer 253, the bump electrodes 250a, 250b, 252a, and 252b have a rounded shape along a shape of the resin layer 251 or the resin layer 253. Accordingly, for probe inspection, in order to reliably bring a probe into contact with the bump electrodes 250a, 250b, 252a, and 252b, it is desirable to bring the probe into contact with the bump electrodes 250a, 250b, 252a, and 252b from a direction along a roundness (a long side 202 side or a long side 204 side of the driving IC 200). Especially, since the bump electrode 250a and the bump electrode 252a are closer to the long side 202 than the long side 204, it is desirable to bring the probe into contact with the bump electrode 250a and the bump electrode 252a from the long side 202 side. Since the bump electrode 250b and the bump electrode 252b are closer to the long side 204 than the long side 202, it is desirable to bring the probe into contact with the bump electrode 250b and the bump electrode 252b from the long side 204 side. However, if the nozzle 122 advances in density and a pitch of the bump electrodes 250 (250a and 250b) correspondingly decreases, the bump electrode 250 (250a and 250b) may become an obstacle and the probe may not be brought into contact with a part of the bump electrodes 252 (252a and 252b).
Therefore, in the present embodiment, in consideration of a direction in which the probe are brought into contact, as illustrated in
According to such a disposition, the probe can be brought into contact with all of the bump electrodes 252a constituting the electrode group 256 along the imaginary straight line 262a from the long side 202 side of the driving IC 200 and can be brought into contact with all of the bump electrodes 252b constituting the electrode group 258 along the imaginary straight line 262b from the long side 204 side of the driving IC 200.
1-5. Operational Effect
As described above, in the head unit 2 of Embodiment 1, since the driving IC 200 is a considerably long elongated chip and the bump electrodes 250 and 252 are formed in a rounded shape, it is necessary to bring the probe into contact from the long side 202 and 204 sides of the driving IC 200 to each of the bump electrodes 250 and 252. According to the head unit 2 of Embodiment 1, after the bump electrodes 250 and 252 are provided on the driving IC 200, probe inspection of the driving IC 200 can be performed by bring the probe into contact with each of the bump electrodes 250 and by bring the probe into contact with each of the bump electrodes 252 disposed on an inside than the bump electrodes 250 along the imaginary straight line described above. For example, it is possible to perform probe inspection based on a power supply voltage signal which is important for the driving IC 200 so as to operate accurately and the driving signals COM-A and COM-B which greatly affects ejection accuracy by the ejecting unit 600. Accordingly, since it is possible to detect an operation error of the driving IC 200 and a connection error of the bump electrodes 250 and 252 before completion of the head unit 2 of Embodiment 1, it is possible to reduce fraction defective (improve yielding percentage) after completion of the head unit 2 and to realize cost reduction of the head unit 2.
In addition, in the head unit 2 of Embodiment 1, the bump electrodes 250 which transmit a driving signal for driving each of the plurality of ejecting units 600 are disposed in parallel along the long sides 202 and 204 of the driving IC 200. According to the head unit 2 of the present embodiment, in a case where the number of the bump electrode 250 close to a long side of the driving IC 200 and easy to contact with the probe is large corresponding to the number of the ejecting unit 600 and is smaller than the number of the bump electrode 252 far from the long side of the driving IC 200 and not easy to contact with the probe, it is possible to easily perform probe inspection of the driving IC 200 as compared with a case where the number of the bump electrode 252 is larger than the number of the bump electrode 250.
In addition, according to the head unit 2 of Embodiment 1, since at least a part of each of the bump electrodes 250 and 252 is provided on a surface of the resin layers 251 and 253, it is possible to give elasticity to the bump electrodes 250 and 252 and to more reliably conduct with the driving IC 200 and the sealing plate 160 by the bump electrodes 250 and 252.
Although in the liquid ejecting apparatus 1 (ink jet printer) required to have high speed printing and high accuracy printing, since density of nozzles is higher, the driving IC 200 becomes longer, or, since the number of the nozzles becomes larger, the number of the driving ICs 200 becomes larger, by applying the head unit 2 of the present embodiment, it is possible to perform probe inspection of the driving IC 200, to improve yielding percentage, and to reduce the number of inspection processes. For example, the head unit 2 of Embodiment 1 may be used for a business ink jet printer developed and designed on a premise of being used in an office or the like. The business ink jet printer is required to have a printing speed (specifically, a printing speed of approximately 30 ppm (pages per minute) to 100 ppm) as an electrophotographic printing apparatus and to have a high printing speed than a printer supplied for a traditional consumer market. In addition, the business ink jet printer is required to have high durability and maintainability which can be repaired even if the business ink jet printer breaks down so as to be able to endure hard use in the office.
The head unit 2 of Embodiment 2 has the same configuration as that of Embodiment 1 except that disposition of the bump electrodes 252 is different. Hereinafter, the same description as Embodiment 1 will be omitted or simplified, and contents different from Embodiment 1 will be mainly described.
As illustrated in
In other words, when the driving IC 200 is viewed from the long side 202 side in a side view, the plurality of bump electrodes 252a are disposed so that a sum of areas of regions, not overlapped with any of the plurality of bump electrodes 250a included in the electrode group 255, of the plurality of bump electrodes 252a included in the electrode group 256 is equal to or larger than a sum of areas of regions, overlapped with any of the plurality of bump electrodes 250a included in the electrode group 255, of the plurality of bump electrodes 252a included the electrode group 256. In the same manner, when the driving IC 200 is viewed from the long side 204 side in a side view, the plurality of bump electrodes 252b are disposed so that a sum of areas of regions, not overlapped with any of the plurality of bump electrodes 250b included in the electrode group 257, of the plurality of bump electrodes 252b included in the electrode group 258 is equal to or larger than a sum of areas of regions, overlapped with any of the plurality of bump electrodes 250b included in the electrode group 257, of the plurality of bump electrodes 252b included the electrode group 258. According to Embodiment 2, in probe inspection of the driving IC 200, it is easier to bring a probe into contact with each of the plurality of bump electrodes 252a from the long side 202 side of the driving IC 200 and it is easier to bring the probe into contact with each of the plurality of bump electrodes 252b from the long side 204 side of the driving IC 200, than Embodiment 1.
It is desirable that an area of the region R1 is equal to or larger than an area of the region R2 for all of the bump electrodes 252a included in the electrode group 256 and all of the bump electrodes 252b included in the electrode group 258. According to such a disposition, since it is possible to visually check all portions equal to or more than half of each bump electrode 252a from the long side 202 side of the driving IC 200 and it is possible to visually check all portions equal to or more than half of each bump electrode 252b from the long side 204 side of the driving IC 200, it is easier to bring the probe into contact with all of the bump electrodes 252a and the bump electrodes 252b.
Further, as illustrated in
In the present embodiment, as illustrated
The head unit 2 of Embodiment 2 described above has the same effects as those of Embodiment 1. Further, in the head unit 2 of Embodiment 2, since a proportion of parts of the bump electrode 252 which can be visually checked without being blocked by the bump electrode 250 from the long sides 202 and 204 side of the driving IC 200 is high, it is easy to bring the probe into contact with each of the bump electrodes 252. According to the head unit 2 of Embodiment 2, after the bump electrodes 250 and 252 are provided on the driving IC 200, probe inspection of the driving IC 200 can be performed by bring the probe into contact with each of the bump electrodes 250 and by bring the probe into contact with each of the bump electrodes 252 disposed on an inside than the bump electrodes 250. Accordingly, since it is possible to detect an operation error of the driving IC 200 and connection error of the bump electrodes 250 and 252 before completion of the head unit 2 of Embodiment 2, it is possible to reduce fraction defective (improve yielding percentage) after completion of the head unit 2 and to realize cost reduction of the head unit 2.
In the same manner as the head unit 2 of Embodiment 1, for example, the head unit 2 of Embodiment 2 may be used for a business ink jet printer developed and designed on a premise of being used in an office or the like.
In each of the embodiments described above, as a signal transmitted from the upper surface side embedded wiring 150 (reinforcement wiring) to an input terminal of the driving IC 200 via the bump electrode 252, a power supply voltage signal or the driving signals COM-A and COM-B is used, but the signal transmitted to the input terminal of the driving IC 200 via the bump electrode 252 is not limited thereto. Another signal transmitted through a long wiring in an inside of the driving IC 200, for example, the clock signal Sck may be used.
In addition, in each of the embodiments described above, although the resin layers 251 and 253, and the bump electrodes 250 and 252 are provided on a surface of the driving IC 200, it is not absolutely necessary to be provided on the surface of the driving IC 200 and the resin layers 251 and 253, and the bump electrodes 250 and 252 may be provided on the second surface 142 of the sealing plate 160. In this case, by disposing each of the bump electrodes 252 in the same manner as in each of the embodiments described above, it is possible to perform probe inspection of the sealing plate 160.
In addition, in each of the embodiments described above, although as a relay substrate which relays a driving signal from the driving IC 200 to the pressure chamber forming substrate 129, the sealing plate 160 is used, it is not absolutely necessary to use the relay substrate and the driving IC 200 may be configured to be directly connected to the pressure chamber forming substrate 129. In such a case, the invention may be applied to a case where the upper surface side embedded wiring 150 is provided on the pressure chamber forming substrate 129 (an example of “substrate”). In this case, the resin layers 251 and 253, and the bump electrodes 250 and 252 may be provided on the driving IC 200 or on the pressure chamber forming substrate 129.
In addition, in each of the embodiments described above, although the driving circuits 50-a and 50-b are provided in the head unit 2, the driving circuits 50-a and 50-b may be provided in the control unit 10.
In each of the embodiments and the modification example described above, the liquid ejecting apparatus 1 is a print only machine, but the liquid ejecting apparatus 1 may be a multi-function printer including a copy function and a scanner function.
In addition, in each of the embodiments and the modification example described above, the liquid ejecting apparatus 1 is a fixed type device, but the liquid ejecting apparatus 1 may be a portable type device.
In addition, in each of the embodiments described above, as an example of the liquid ejecting apparatus 1 used for the head unit 2, the business ink jet printer is used, but the liquid ejecting apparatus 1 may be another ink jet printer required to have high speed printing and high accuracy printing.
For example, the head unit 2 may be used for a textile ink jet printer which performs printing on a fabric or sublimates and transfers an image printed on a medium and performs printing on the fabric. The textile ink jet printer is mainly used for a purpose of producing small quantities of various types and high speed on-demand supply of products, and is used for providing fabrics in accordance with customer needs.
In addition, for example, the head unit 2 may be used for a label ink jet printer which prints a receipt, a product label, a ticket, and the like. The label ink jet printer is mainly used in a supermarket cash register in cooperation with a POS system, an airport counter, a factory which performs printing of a package label of grocery, and the like and is required to print large volumes of data of different format at high speed, to operate stably, and the like.
In addition, for example, the head unit 2 may be used in an industrial ink jet printer (manufacturing apparatus) used for manufacturing an organic electro-luminescence (OEL) device, a color filter for a liquid crystal, or the like by a droplet ejecting method. The industrial ink jet printer is mainly used for manufacturing industrial products such as a liquid crystal color filter and an organic electro-luminescence device, and the like and is required to have ejection weight accuracy, enlargement to improve productivity, downsizing for improvement in concentration of finished products (high resolution of an ejecting unit), or the like.
In addition, in each of the embodiments and the modification example, the head unit 2 (printer head) for driving a piezoelectric element is described as an example, but the head unit according to the invention is not limited thereto. The invention can be applied to a device having a similar structure manufactured using MEMS technology, for example, a liquid crystal driving device, a liquid crystal manufacturing device, a MEMS sensor, and the like and the same effect is also obtained by such applications.
The present embodiment, the modification example, and the application example are described above, but the invention is not limited to the present embodiment, the modification example, and the application example. The invention can be implemented in various modes without departing from a gist thereof. For example, it is also possible to appropriately combine each of the embodiments, the modification example, and the application example.
The invention includes substantially the same configuration as the configuration described in the embodiment (for example, a configuration having the same function, method and result or a configuration having the same object and effect). In addition, the invention includes a configuration in which non-essential parts of the configuration described in the embodiment are replaced. Further, the invention includes a configuration which achieves the same operational effect as the configuration described in the embodiment or a configuration which can achieve the same object. In addition, the invention includes a configuration in which a known technology is added to the configuration described in the embodiment.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2016-191060 | Sep 2016 | JP | national |
| Number | Name | Date | Kind |
|---|---|---|---|
| 20050248628 | Isono | Nov 2005 | A1 |
| Number | Date | Country |
|---|---|---|
| 2010-251392 | Nov 2010 | JP |
| Number | Date | Country | |
|---|---|---|---|
| 20180086073 A1 | Mar 2018 | US |
