Claims
- 1. A headbox apparatus for a papermaking machine defining a predetermined machine direction and a predetermined web width and for producing a paper web from an infed fiber stock suspension passed through the headbox apparatus, said headbox apparatus comprising:
- a distribution box for distributing an infed fiber stock suspension across the predetermined web width;
- a diffusor system following said distribution box and receiving the infed fiber stock suspension from said distribution box;
- said diffusor system possessing a plurality of diffusor channels for throughpassing the infed fiber stock suspension through said diffusor system;
- a nozzle chamber following and flow communicating with said diffusor system;
- said nozzle chamber receiving said infed fiber stock suspension from said diffusor system and containing a delivery slice for throughpassing said infed fiber stock suspension;
- said delivery slice distributing said infeed fiber stock suspension at substantially a predeterminate weight per unit area distribution across said predetermined web width;
- said delivery slice having a preselectable opening width;
- said infed fiber stock suspension, during operation of the headbox apparatus, flowing through said headbox apparatus at a predeterminate flow rate and in a flow direction defining substantially horizontal flow direction components;
- flow control means for controlling said predeterminate weight per unit area distribution of said infed fiber stock suspension across said predetermined web width, said predeterminate flow rate of said infed fiber stock suspension across said predetermined web width, and the alignment of said substantially horizontal flow direction components of said flow direction of the infed fiber stock suspension with the predetermined machine direction across said predetermined web width;
- said flow control means comprising:
- adjusting means for adjusting said preselectable opening width of the delivery slice of said nozzle chamber in a manner such that there is obtained said predeterminate weight per unit area distribution across said predetermined web width;
- control means for controlling said predeterminate flow rate of said infed fiber stock suspension across said predetermined web width and the alignment with said predetermined machine direction of said substantially horizontal flow direction components of the flow direction of said infed fiber stock suspension across said predetermined web width;
- said control means including structure for controlling said predeterminate flow rate and the alignment with said predetermined machine direction of said substantially horizontal flow direction components of said infed fiber stock suspension substantially simultaneously with a change in the adjustment of said adjusting means for adjusting said preselectable opening width of the delivery slice of said nozzle chamber;
- said distribution box having a predetermined geometrical configuration across said predetermined web width;
- said nozzle chamber having a predetermined geometrical configuration across said predetermined web width;
- said control means containing adjusting means effective across said predetermined web width for selectively locally individually adjusting said predeterminate geometrical configuration of either said distribution box or said nozzle chamber; and
- said control means further including means for the selective infeed or outfeed of a fluid medium to at least one of said distribution box and said nozzle chamber.
- 2. The headbox apparatus as defined in claim 1, wherein:
- said control means further including means for the selective infeed or outfeed of a fluid medium to at least one of said distribution box, said diffusor system and said nozzle chamber.
- 3. The headbox apparatus as defined in claim 1, wherein:
- said nozzle chamber defines an inlet region flow communicating with said diffusor system and an outlet region flow communicating with said delivery slice;
- said infed fiber stock suspension, during operation of the headbox apparatus, flowing through said inlet region and said outlet region of said nozzle chamber at respective flow rates and under respective pressures; and
- said control means controlling said flow of said infed fiber stock suspension through said nozzle chamber in a manner such that the flow rates and the pressures prevailing in said inlet region and in said outlet region of said nozzle chamber are substantially equalized across said predetermined web width.
- 4. The headbox apparatus as defined in claim 1, wherein:
- said nozzle chamber defines a predetermined length between said diffusor system and said delivery slice;
- said infed fiber stock suspension, during operation of said headbox apparatus, flowing along said predetermined length of said nozzle chamber at a predeterminate flow rate and under a prevailing pressure; and
- said control means controlling said flow of said infed fiber stock suspension along said predetermined length of said nozzle chamber in a manner such that, at least at individual locations in said nozzle chamber across said predetermined web width at preselected locations along said predetermined length of said nozzle chamber, said predeterminate flow rate and said prevailing pressure are substantially equal.
- 5. The headbox apparatus as defined in claim 1, wherein:
- each one of said distribution box, said diffusor system and said nozzle chamber having predetermined geometrical dimensions;
- said control means being operatively associated with at least one of said distribution box, said diffusor system and said nozzle chamber;
- said distribution box having a predetermined width;
- said infed fiber stock suspension, during operation of the headbox apparatus, passing through said distribution box at a predeterminate pressure profile across said predetermined width of said distribution box; and
- said control means controlling said predeterminate flow rate and said alignment with said predetermined machine direction of said substantially horizontal flow direction components of said infed fiber stock suspension across said predetermined web width by varying at least one of (i) said pressure profile prevailing in said distribution box, (ii) the geometrical dimensions of at least one of said distribution box, said diffusor system and said nozzle chamber, and (iii) the throughpassage of said infed fiber stock suspension through at least one of said distribution box, said diffusor system and said nozzle chamber.
- 6. The headbox apparatus as defined in claim 5, wherein:
- said control means contain throughpass means for throughpassing fiber stock suspension;
- said throughpass means being distributed across said predetermined width of said distribution box;
- said control means further containing a plurality of control devices for controlling the throughpassage of fiber stock suspension through said throughpass means; and
- said plurality of control devices controlling at least one of (i) said predeterminate pressure profile prevailing in said distribution box across said predetermined width of said distribution box and (ii) the quantity of said infed fiber stock suspension delivered by said distribution box.
- 7. The headbox apparatus as defined in claim 6, wherein:
- said throughpass means comprise a plurality of branch conduits connected with said distribution box.
- 8. The headbox apparatus as defined in claim 6, wherein:
- said throughpass means include said selective infeed or outfeed means for the fluid medium.
- 9. The headbox apparatus as defined in claim 7, wherein:
- said distribution box possesses a point of highest elevation; and
- said plurality of branch conduits being connected to said distribution box in the region of said point of highest elevation.
- 10. The headbox apparatus as defined in claim 6, wherein:
- said diffusor system possesses a plurality of inlet openings; and
- said throughpass means being connected with said distribution box in the immediate proximity of said plurality of inlet openings of said diffusor system.
- 11. The headbox apparatus as defined in claim 6, wherein:
- said throughpass means contain a reservoir;
- said reservoir being arranged at a predetermined elevation relative to said distribution box;
- said reservoir having a predetermined width;
- said throughpass means further containing at least one opening interconnecting said distribution box and said reservoir across said predetermined width of said reservoir;
- said plurality of control devices containing at least one overflow weir;
- said at least one overflow weir being operatively associated with said at least one opening and extending across said predetermined width of said reservoir; and
- said plurality of control devices containing at least one adjusting device for adjusting said at least one overflow weir to a preselected overflow level.
- 12. The headbox apparatus as defined in claim 11, wherein:
- said at least one adjusting device locally adjusts said at least one overflow weir to local overflow levels at predetermined locations across said predetermined width of said reservoir.
- 13. The headbox apparatus as defined in claim 11, wherein:
- said at least one overflow weir constitutes a plurality of overflow weirs distributed across said predetermined width of said reservoir; and
- said at least one adjusting device constituting a plurality of adjusting devices for individually adjusting the overflow levels at respective ones of said plurality of overflow weirs.
- 14. The headbox apparatus as defined in claim 1, wherein:
- said control means contain throughpass means connected to said diffusor system; and
- said control means further containing a plurality of control devices for controlling the throughflow through said throughpass means.
- 15. The headbox apparatus as defined in claim 14, wherein:
- said diffusor system constitutes a multi-stage diffusor system;
- said multi-stage diffusor system containing, as said plurality of diffusor channels, a plurality of stepped diffusor channels;
- said multi-stage diffusor system containing a first diffusor stage communicating with said distribution box; and
- said throughpass means being connected to at least one predetermined stepped diffusor channel at least in said first diffusor stage of said multi-stage diffusor system.
- 16. The headbox apparatus as defined in claim 15, further including:
- further throughpass means connected to said at least one predetermined stepped diffusor channel in at least one further diffusor stage of said multi-stage diffusor system; and
- said further throughpass means being connected to said at least one predetermined stepped diffusor channel in said at least one further diffusor stage in close proximity to an immediately preceding diffusor stage of said multi-stage diffusor system.
- 17. The headbox apparatus as defined in claim 14, wherein:
- said plurality of diffusor channels in said diffusor system define respective inlet openings; and
- said throughpass means being connected to at least one of said plurality of diffusor channels in the region of said inlet opening of said at least one diffusor channel.
- 18. The headbox apparatus as defined in claim 14, further including:
- marginal zones defined in said diffusor system;
- a predetermined number of said plurality of diffusor channels of said diffusor system being associated with said marginal zones of said diffusor system; and
- said throughpass means being connected to said predetermined number of diffusor channels associated with said marginal zones of said diffusor system.
- 19. The headbox apparatus as defined in claim 5, wherein:
- said diffusor system contains a plurality of inlet openings communicating with said distribution box and a plurality of outlet openings communicating with said nozzle chamber;
- said control means constituting respective adjustable throughflow control elements operatively associated with said plurality of inlet openings.
- 20. The headbox apparatus as defined in claim 5, wherein:
- said diffusor system contains a plurality of inlet openings communicating with said distribution box and a plurality of outlet openings communicating with said nozzle chamber; and
- said control means constituting respective adjustable throughflow control elements operatively associated with said plurality of outlet openings.
- 21. The headbox apparatus as defined in claim 5, wherein:
- said plurality of diffusor channels of said diffusor system comprising diffusor channels having different cross-sectional areas as viewed across said predetermined web width; and
- said control means being constituted by said diffusor channels of different cross-sectional areas.
- 22. The headbox apparatus as defined in claim 21, wherein:
- said diffusor system defines marginal zones and a central zone;
- said plurality of diffusor channels having different cross-sectional areas in said marginal zones and said central zone; and
- a plurality of diffusor channels associated with said marginal zones of said diffusor system possessing larger cross-sectional areas than the cross-sectional areas of a further plurality of diffusor channels associated with said central zone of said diffusor system.
- 23. The headbox apparatus as defined in claim 22, wherein:
- said diffusor system having a predetermined width; and
- said diffusor system possessing substantially the same number of said diffusor channels per unit of said predetermined width of said diffusor system in said marginal zones and in said central zone.
- 24. The headbox apparatus as defined in claim 5, further including:
- marginal zones and a central zone of said diffusor system;
- each one of said plurality of said diffusor channels of said diffusor system possessing a predeterminate pressure drop;
- a predetermined number of said plurality of diffusor channels being associated with said marginal zones of said diffusor system;
- a predetermined number of said plurality of diffusor channels being associated with said central zone of said diffusor system; and
- said control means comprising said predetermined number of diffusor channels associated with said marginal zones of said diffusor system and having a smaller pressure drop than the pressure drop of said predetermined number of diffusor channels which are associated with said central zone of said diffusor system.
- 25. The headbox apparatus as defined in claim 5, wherein:
- said control means being operatively associated with said diffusor system; and
- said control means comprising adjusting means operatively associated with at least one predetermined diffusor channel of said plurality of diffusor channels for adjustably constricting said at least one predetermined diffusor channel.
- 26. The headbox apparatus as defined in claim 14, wherein:
- said throughpass means contain an overflow conduit;
- said overflow conduit being arranged at a predetermined elevation above said distribution box;
- said diffusor system containing two diffusor tube systems;
- said two diffusor tube systems being interconnected by an intermediate chamber;
- said intermediate chamber being connected to said overflow conduit through a branch opening;
- said plurality of control devices containing a plurality of adjusting devices each of which is operatively associated with said branch opening.
- 27. The headbox apparatus as defined in claim 26, wherein:
- said nozzle chamber defines an inlet region;
- said inlet region being connected to said overflow conduit through an opening; and
- said plurality of control devices contain a plurality of further adjusting devices each of which is operatively associated with the opening interconnecting said inlet region of said nozzle chamber and said overflow conduit.
- 28. The headbox apparatus as defined in claim 1, wherein:
- said control means contain throughpass means connected with said nozzle chamber; and
- said control means further containing a plurality of control devices controlling the throughflow through said throughpass means.
- 29. The headbox apparatus as defined in claim 28, wherein:
- said nozzle chamber defines an inlet region flow communicating with said diffusor system; and
- said throughpass means constituting a plurality of conduits connected to said inlet region of said nozzle chamber.
- 30. The headbox apparatus as defined in claim 28, wherein:
- said nozzle chamber defines an outlet region flow communicating with said delivery slice of said nozzle chamber;
- said throughpass means constituting a plurality of conduits connected with said outlet region of said nozzle chamber.
- 31. The headbox apparatus as defined in claim 1, wherein:
- said nozzle chamber being bounded on one side by an upper lip;
- at least a portion of said upper lip bounding one side of said nozzle chamber being hingedly mounted by means of a hinged connection; and
- said adjusting means pivotably adjusting at least said portion of said upper lip about said hinged connection.
- 32. The headbox apparatus as defined in claim 1, wherein:
- said control means contain a plurality of measuring devices for measuring the hydrostatic pressure of said infed fiber stock suspension; and
- said plurality of measuring devices being distributed across said predetermined web width.
- 33. The headbox apparatus as defined in claim 32, wherein:
- said distribution box has a predetermined width;
- said control means contain throughpass means for throughpassing fiber stock suspension;
- said throughpass means being distributed across said predetermined width of said distribution box;
- said control means further containing a plurality of control devices for controlling the throughpassage of fiber stock suspension through said throughpass means;
- a regulating device operatively associated with said plurality of control devices for regulating at least one of the throughpassage and the throughpassage direction of said fiber stock suspension through said throughpass means; and
- said regulating device being controlled by said plurality of measuring devices.
- 34. The headbox apparatus as defined in claim 33, wherein:
- said control means contain further measuring devices for selectively measuring, across said predetermined web width, preselected parameters of the paper web produced by means of the headbox apparatus; and
- said further measuring devices controlling said regulating device.
- 35. The headbox apparatus as defined in claim 34, wherein:
- said further measuring devices contain structure to measure, as said preselected parameter, the weight per unit area of said produced paper web.
- 36. The headbox apparatus as defined in claim 34, wherein:
- said further measuring devices contain structure to measure, as said preselected parameter, the fiber orientation of said produced paper web.
- 37. A headbox apparatus for a papermaking machine defining a predetermined machine direction and a predetermined web width and for producing a paper web from an infed fiber stock suspension passed through the headbox apparatus, said headbox apparatus comprising:
- a distribution box for distributing an infed fiber stock suspension across the predetermined web width;
- a diffusor system following said distribution box and receiving the infed fiber stock suspension from said distribution box;
- said diffusor system possessing a plurality of diffusor channels for throughpassing the infed fiber stock suspension through said diffusor system;
- a nozzle chamber following and flow communicating with said diffusor system;
- said nozzle chamber receiving said infed fiber stock suspension from said diffusor system and containing a delivery slice for throughpassing said infed fiber stock suspension;
- said delivery slice distributing said infeed fiber stock suspension at substantially a predeterminate weight per unit area distribution across said predetermined web width;
- said delivery slice having a preselectable opening width;
- said infed fiber stock suspension, during operation of the headbox apparatus, flowing through said headbox apparatus at a predeterminate flow rate and in a flow direction defining substantially horizontal flow direction components;
- flow control means for controlling said predeterminate weight per unit area distribution of said infed fiber stock suspension across said predetermined web width, said predeterminate flow rate of said infed fiber stock suspension across said predetermined web width, and the alignment of said substantially horizontal flow direction components of said flow direction of the infed fiber stock suspension with the predetermined machine direction across said predetermined web width;
- said flow control means comprising:
- adjusting means for adjusting said preselectable opening width of the delivery slice of said nozzle chamber in a manner such that there is obtained said predeterminate weight per unit area distribution across said predetermined web width;
- control means for controlling said predeterminate flow rate of said infed fiber stock suspension across said predetermined web width and the alignment with said predetermined machine direction of said substantially horizontal flow direction components of the flow direction of said infed fiber stock suspension across said predetermined web width;
- said control means including structure for controlling said predeterminate flow rate and establishing a pressure profile upstream of said delivery slice to ensure for an alignment of the fibers of the infed fiber stock suspension and the horizontal flow direction components of the flow direction of the infed fiber stock suspension substantially with said predetermined machine direction substantially simultaneously with a change in the adjustment of said adjusting means for adjusting said preselectable opening width of the delivery slice of said nozzle chamber;
- said distribution box having a predetermined geometrical configuration across said predetermined web width;
- said nozzle chamber having a predetermined geometrical configuration across said predetermined web width;
- said control means containing means for selectively locally individually adjusting said predeterminate geometrical configuration of either said distribution box or said nozzle chamber; and
- said control means further including means for the selective infeed or outfeed of a fluid medium to at least one of said distribution box, said diffusor system and said nozzle chamber.
Priority Claims (2)
Number |
Date |
Country |
Kind |
04489/84 |
Sep 1984 |
CHX |
|
00915/85 |
Feb 1985 |
CHX |
|
CROSS-REFERENCE TO RELATED APPLICATIONS
This application is a continuation application of the commonly assigned co-pending U.S. application Ser. No. 06/873,196, filed May 19, 1986, entitled "HEADBOX APPARATUS FOR A PAPERMAKING MACHINE AND METHOD OF OPERATING THE SAME", which, in turn, is a continuation of International PCT application Ser. No. PCT/EP85/00473, filed Sept. 16, 1985. The present application is also related to the commonly assigned co-pending U.S. application Ser. No. 07/206,496, filed June 13, 1988, which is a divisional application of the aforementioned parent application Ser. No. 06/873,196.
US Referenced Citations (9)
Foreign Referenced Citations (3)
Number |
Date |
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363776 |
Aug 1981 |
ATX |
2151906 |
Apr 1973 |
DEX |
1216114 |
May 1969 |
GBX |
Continuations (1)
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Number |
Date |
Country |
Parent |
873196 |
May 1986 |
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