The present invention relates to a headlight unit and a method for managing an air circulation in this headlight unit and a system for implementing this method.
The invention also relates to a vehicle, particularly a motor vehicle, comprising such a managing system.
The invention also relates to a computer program including program code instructions for executing the steps of this method.
Motor vehicle headlight units must be cooled, all the more so since they include several lighting modules, such as to prevent any malfunction that can lead to a decrease or a total loss of the lighting function provided by the latter.
For this purpose, with reference to
However, one of the disadvantages of such headlight units 100 is linked to the fact that the cooling of the lighting modules 103a, 103b is not optimized. Indeed, the spread of such a constant air flow by this fan 102 does not make it possible to adjust the cooling of the lighting modules 103a, 103b to the progressions of the outside temperatures to which the vehicle and therefore, as a result, the headlight unit 100, can be subjected, nor to the operating conditions of the lighting modules 103a, 103b.
Moreover, such headlight units 100 are often subject to condensation phenomena which appear at the outer lens 105 thereof and which manifest themselves through the appearance of droplets on an inside surface of this outer lens 105. This phenomenon appears in certain temperature conditions, particularly during thermal shock caused by a substantial difference in temperature between firstly the warm temperature coming from the engine (particularly for a headlight unit arranged at the front of the vehicle) and secondly the outside temperature which can be low. Such condensation phenomena are often the cause of malfunction of these headlight units 100 resulting from deteriorations caused by the presence of a high level of humidity in the enclosure 106 of these units 100, which presence is linked to these phenomena. Moreover, the appearance of these condensation phenomena at the outer lens 105 of the headlight unit 100 often leads to the vehicle owner perceiving a deterioration in the aesthetic appearance of this headlight unit 100 which inevitably results in discontent on the part of the owner followed by this vehicle being returned to the after-sales service of the car manufacturer.
The aim of the present invention is to overcome these disadvantages linked to the prior art.
One of the aims of the invention is to improve the cooling of headlight units including several lighting modules.
Another aim of the invention is to reduce, or eliminate, the condensation phenomena in headlight units.
To this end, the invention relates to a headlight unit including a cooling circuit provided with at least two air circulation pipes linked to at least a same device for generating an air flow, particularly a fan, and provided with at least one element for varying a proportion of the air flow, which proportion is distributed into each of said at least two pipes.
In other embodiments:
The invention also relates to a method for managing an air circulation in this headlight unit, including a step for varying the air flow proportion distributed into each of said at least two air circulation pipes of the cooling circuit of the headlight unit.
Advantageously, the varying step includes a sub-step for configuring the cooling circuit in a first mode of operation in which the entire air flow is guided towards a single lighting module or an outer lens or in a second mode of operation in which the air flow is split between at least two air circulation pipes.
In particular, the configuring sub-step takes into account all or some of the following data:
The invention also relates to a system for managing an air circulation in such a headlight unit implementing this method, the system including a control unit driving at least one element for varying a proportion of the air flow, which proportion is distributed into each of said at least two pipes of the cooling circuit of the headlight unit.
Advantageously, the system includes at least one device for generating an air flow, particularly a centrifugal fan, at least one temperature sensor, at least one temperature sensor and/or at least one humidity sensor measuring the temperature and the humidity level, respectively, that are present in the outer environment of the headlight unit and/or at least one temperature sensor included in an enclosure of the headlight unit.
In particular, the managing system includes at least one temperature sensor arranged in a lighting module of said headlight unit.
The invention also relates to a vehicle, particularly a motor vehicle, including at least one such headlight.
The invention also relates to a computer program including program code instructions for executing the steps of this method when said program is executed by a control unit of this managing system.
Other advantages and features of the invention will emerge more clearly upon reading the description of a following preferred embodiment, with reference to the figures, which embodiment is given as an indicative and nonlimiting example:
In the following description, identical reference numbers designate pieces that are identical or have similar functions.
In the present embodiment, the vehicle in which the headlight unit 1 is arranged is preferably a motor vehicle. In this context, the headlight unit 1 is located at a rear or front part of the vehicle.
Such a headlight unit 1 essentially includes a housing 8 defining an opening closed by a transparent outer lens 9 through which the light rays emitted by at least one lighting module 12a, 12b of this headlight unit 1 can pass.
The housing 8 and the outer lens 9 assembled in this manner together define an enclosure 11 of this headlight unit 1 including each lighting module 12a, 12b. This headlight unit 1 preferably includes two lighting modules 12a, 12b which can, for example, correspond to a high beam module and a low beam module. It is clearly understood that this headlight unit 1 can additionally comprise other lighting modules such as a daytime running light module or a position light module. This enclosure 11 can also include at least one temperature sensor 13 for the outer lens 9, which temperature sensor is preferably arranged at a distance from the lighting modules 12a, 12b.
In this headlight unit 1, each lighting module 12a, 12b includes a light source like, in particular, a light bulb, a halogen lamp, a xenon lamp, one or more LEDs or one or more laser diodes. The lighting module 12a, 12b can also include at least one temperature sensor 15.
The headlight unit 1 also includes a cooling circuit 2a, 2b provided with at least two air circulation pipes 3a, 3b, 3c, 3d, 3e linked by means of an air inlet pipe 7 to at least one device for generating 4 an air flow. The circulation pipes 3a, 3b, 3c, 3d, 3e can be linked to a same device for generating 4 air flow or to several of these devices 4. The inlet pipe 7 includes an end provided with an inlet opening of the cooling circuit 2a, 2b through which air enters the latter. As regards said at least two air circulation pipes 3a, 3b, 3c, 3d, 3e, they each include an end provided with an outlet opening of the cooling circuit 2a, 2b allowing the air circulating in this circuit 2a, 2b to be evacuated towards the lighting modules 12a, 12b and/or the outer lens 9 of the headlight unit 1.
This headlight unit 1 comprises two cooling circuit 2a, 2b variants. The difference between the first and second variants is the presence of an air circulation pipe 3e in this second variant which is intended to carry an air flow or a proportion of the latter towards the outer lens 9 of the headlight unit 1.
In the first variant that can be seen in
In the second variant that can be seen in
This headlight unit 1 also includes at least one element for varying 5a, 5b, 5c the air flow proportion distributed into each of said at least two pipes 3a to 3e of the first or of the second variation of the cooling circuit 2a, 2b. More precisely, the first variant of this cooling circuit 2a includes a single varying element 5a and the second variant of this circuit 2b includes two varying elements 5b, 5c.
In these two variants of the cooling circuit 2a, 2b, each varying element 5a, 5b, 5c is a mobile wall which is arranged completely or partially in the junction zone 6 of the air inlet pipe 7 with said at least two air circulation pipes 3a, 3b, 3c, 3d, 3e. This mobile wall includes a body which preferably extends in a straight line between two ends 17 of this wall. This wall is rotatably mounted in the first and second variants of the cooling circuit 2a, 2b. For this purpose, the first end 17 of this wall is fixed in these first and second variants of the cooling circuit 2a, 2b in a region for linking 6b two air circulation pipes 3a, 3b, 3c, 3d, 3e to one another, said linking region 6b being included in the junction zone 6. Thus, the first end 17 defines a rotation axis around which the mobile wall can be moved. In other words, this rotation axis is included in the region for linking 6b the two air circulation pipes 3a, 3b, 3c, 3d, 3e to one another. It will be noted that the mobile wall has a surface area which is substantially greater than or equal to the surface area of the section of each air circulation pipe 3a, 3b, 3c, 3d, 3e which are included in the two cooling circuit 2a, 2b variations, particularly a circular surface area since these pipes 3a, 3b, 3c, 3d, 3e each have a circular cross-section. It will be noted that this wall can be coupled to an electric motor-type actuating device in order to move it in the cooling circuit 2a, 2b.
In the headlight unit 1, the device for generating 4 the air flow can be a fan, particularly an axial flow fan arranged in the air inlet pipe 7. This axial flow fan can generate an air flow in the cooling circuit 2a, 2b by sucking the air entering through the inlet opening of the circuit 2a, 2b and propelling it into the latter parallel to the rotation axis of the fan. In other variants, this fan can be a centrifugal fan or include any apparatus with the capacity to blow air.
With reference to
Such a control unit 18 is connected to each:
It will be noted that, in this managing system 10, the device for generating 4 the air flow can be, as stated, included inside the headlight unit 1 by being located in the air inlet pipe 7. Alternatively, it can be positioned outside the latter by being linked to the inlet opening of the air inlet pipe 7. In the latter case, this generating device 4 can be a fan, particularly a centrifugal fan. Such a centrifugal fan can then generate an air flow in the cooling circuit 2a, 2b by sucking the air in parallel with the rotation axis of the fan and propelling it by centrifugal force perpendicular to this same axis.
With reference to
This method includes a step for starting 22 said at least one device for generating 4 air flow. This step 22 is preferably carried out by the control unit 18 once the latter detects that the engine of the vehicle has started. Alternatively, such a step 22 can provide conditions for initiating this starting of the device for generating 4 air flow which are linked, for example, to the detection of heating of one of the lighting modules 12a, 12b of the lighting unit 1 or to the detection of a condensation phenomenon 32 appearing at the outer lens 9 of the headlight unit 1 when the latter includes the second variant of the cooling circuit 2b.
The method then provides a step for varying 23 a proportion of the air flow, which proportion is distributed into each of said at least two pipes 3a to 3e of the cooling circuit 2a, 2b of the headlight unit 1.
Such a step 23 includes a sub-step for configuring 24 the cooling circuit 2a, 2b in a first mode of operation. The first mode of operation provides orientation of the entire air flow generated by the device for generating 4 air flow into either of said at least two air circulation pipes 3a, 3b, 3c, 3d, 3e. In other words, in this first mode of operation, the flow proportion distributed into either of said at least two pipes can be zero. Thus, in the first and second variants of the cooling circuit 2a, 2b, the entire air flow is then directed towards either of the lighting modules 12a, 12b which are connected to the ends of two air circulation pipes 3a, 3b, 3c, 3d. This first operating mode is, for example, illustrated in
This sub-step 24 can include a stage for detecting 25 heating of one of the lighting modules 12a, 12b of the headlight unit 1 that is connected to one of said at least two air circulation pipes 3a, 3b, 3c, 3d. During this stage 25, temperatures T1, T2 of the lighting modules 12a, 12b of the headlight unit 1 are measured using temperature sensors 15 included in these lighting modules 12a, 12b. Subsequently, each of these temperatures T1, T2 is transmitted to the control unit 18 in order to be compared with a threshold temperature Ts included in the memory elements 20 of this control unit 18. If one of these temperatures T1, T2 is greater than the threshold temperature Ts, then the corresponding lighting module 12a, 12b exhibits an abnormal and/or detrimental increase in the temperature thereof and the configuring sub-step 24 then provides, under these conditions, for carrying out a stage for driving 26 at least one varying element 5a, 5b, 5c of the headlight unit 1, such as to result in the lighting module in question being cooled.
During this driving stage 26, the control unit 18 then drives said at least one varying element 5a, 5b, 5c in order to direct the entire air flow towards the lighting module 12a, 12b exhibiting this heating. In the case of the first variant of the cooling circuit 2a, the varying element 5a is driven such as to be in a position for blocking the air circulation pipe 3a, 3b connected to the lighting module 12a, 12b which does not exhibit heating. In the case of the second variant of this circuit 2b, the two varying elements 5b, 5c are driven by the control unit 18 such as to be in positions for blocking the air circulation pipe 3e that can lead the air flow to the outer lens 9 of the headlight unit 1 and the air circulation pipe 3c, 3d connected to the lighting module 12a, 12b not exhibiting heating.
When the headlight unit 1 includes the second variant of the cooling circuit 2b, this sub-step 24 can also include, in addition to the preceding detecting stage 25, a stage for detecting 27 a condensation phenomenon 32 appearing at the outer lens 9 of the headlight unit 1. During this stage 27, the control unit 18 determines a temperature Tg of the outer lens 9 of the headlight unit 1 and then compares it with a threshold temperature Tr. This threshold temperature Tr is a dew-point temperature also called “dew point”, which is determined in advance of carrying out the detecting stage 27 or as this stage 27 takes place. This threshold temperature Tr can be determined by the control unit 18 from temperatures and humidity levels measured in the outer environment of the headlight unit 1 and from implementing equations that are well known from the prior art for determining the dew-point temperature like the Heinrich Gustav Magnus-Tetens equation. In so far as the temperature Tg of the outer lens 9 is less than this threshold temperature Tr, a condensation phenomenon 32 is then present at this outer lens 9 of the headlight unit 1.
In this context, the configuring sub-step 24 then provides, following this detecting stage 27, for carrying out a stage for driving 28 the varying elements 5b, 5c of the headlight unit 1. During this driving stage 28, the control unit 18 then drives the two varying elements 5b, 5c in order to direct the entire air flow towards the outer lens 9 of the headlight unit 1. Thus, with reference to
Additionally or alternatively with respect to a temperature measurement, the configuring sub-step 24 can take into account the state of a lighting module (on or off), in order to provide cooling only when it is on.
Subsequently, the varying step 23 includes a sub-step for configuring 29 the cooling circuit 2 in a second mode of operation. This second mode of operation provides for spreading the air flow generated by the device for generating 4 air flow into said at least two air circulation pipes 3a, 3b, 3c, 3d, 3e, according to a nonzero variable proportion of this flow, which proportion is distributed into each of these at least two air circulation pipes 3a, 3b, 3c, 3d, 3e.
This sub-step 29 includes, when the headlight unit 1 is provided with the first variant of the cooling circuit 2a, a stage for driving 30 the varying element 5a as a function of the temperatures T1, T2 relating to the lighting modules 12a, 12b of the headlight unit 1. During this stage 30, the varying element 5a is driven by the control unit 18 as a function of the temperatures T1, T2 of the lighting modules 12a, 12b. These temperatures T1, T2 of the lighting modules 12a, 12b are measured and transmitted periodically to the control unit 18 which, for example using mapping data 21, determines the position of each varying element 5a in the cooling circuit 2a. This mapping data 21, which is archived in the memory elements 20 of the control unit 18 and results, for example, from empirical data, defines different positions of the varying element 5a as a function of the measured temperatures T1, T2 of the lighting modules 12a, 12b of the headlight unit 1. Thus, as a function of these temperatures T1, T2, the varying element 5a can then be configured in various positions while distributing a substantially equal proportion of the air flow into each of the air circulation pipes 3a, 3b, as illustrated in
When the headlight unit 1 is provided with the second variant of the cooling circuit 2b, the configuring sub-step 29 includes a stage for driving 31 at least one varying element 5b, 5c as a function of the temperatures T1, T2 relating to the lighting modules 12a, 12b of the headlight unit 1 and of the detection of a condensation phenomenon 32 appearing at the outer lens 9 of the headlight unit 1. During this stage 31, at least one varying element 5b, 5c is driven by the control unit 18 as a function of the temperatures T1, T2 of the lighting modules 12a, 12b and of the detection of the appearance of the condensation phenomenon 32. The temperatures T1, T2 of the lighting modules 12a, 12b are measured and transmitted periodically to the control unit 18. The parameters for detecting the appearance of the condensation phenomenon 32 in this headlight unit 1 are also determined and transmitted periodically to this control unit 18. These determined parameters can include, as has been seen above, estimated temperatures of the outer lens 9 of the headlight unit 1 and/or temperatures and humidity levels measured in the outer environment of the headlight unit 1. The control unit 18, using the measured temperatures T1, T2, and the result of the comparison of the temperature Tg of the outer lens with respect to the threshold temperature Tr and mapping data 21, then determines the position of each varying element 5b, 5c in the cooling circuit 2b. Thus, the varying element 5b, 5c can then be configured in various positions while distributing a substantially equal proportion of the air flow into each of the air circulation pipes 3c to 3e or into two air circulation pipes 3c, 3d as illustrated in
The invention also relates to a computer program including program code instructions for executing the steps 22, 23 of this method when said program is executed by the control unit 18 of the managing system 10.
Thus, the invention makes it possible to improve the cooling of the headlight unit 1 by distributing a proportion of the air flow generated by the device for generating 4 air flow into each air circulation pipe 3a to 3e of the cooling circuit 2a, 2b. This proportion is defined according to the position of said at least one varying element 5a, 5b, 5c, and is determined precisely depending on needs of components of the headlight unit 1 such as the lighting modules 12a, 12b and the outer lens 9 of this unit that are able to receive this proportion of the air flow. These needs correspond to a necessity to cool the lighting modules 12a, 12b and/or to reduce or eliminate the condensation phenomenon 32. A headlight supplied with such a cooling circuit according to the invention thus makes it possible to intelligently manage the cooling, making it possible to achieve compromises in order to optimize the effectiveness of the cooling, using a single cooling source, for example a single fan. The managing system can thus particularly deal with all of the extreme situations in an optimal fashion. For example, in a first situation where no lighting module is used and for which there is no condensation phenomenon, the device for generating 4 air flow can be stopped; this makes it possible to reduce energy consumption while increasing the life of the device for generating 4 air flow. In a second situation in which all of the modules are used and possibly for which there is a condensation phenomenon, the managing system can split the cooling between the various components using a precise proportion suited to the needs of each component, or can carry out adjustments to maintain an acceptable safety situation.
Moreover, the invention has the advantage of having a minimal spatial requirement and a low implementation cost.
Of course, the invention is not limited to the described embodiments. It is suitable for any situation in which several components of a same headlight need to be cooled. The elements of the device can have any other form without departing from the scope of the invention. In particular, the varying elements can have any form and/or be positioned at any other location of the pipes.
Number | Date | Country | Kind |
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1751518 | Feb 2017 | FR | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2018/025044 | 2/23/2018 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2018/153552 | 8/30/2018 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
20160208997 | Silvi | Jul 2016 | A1 |
20160348870 | Kim | Dec 2016 | A1 |
Number | Date | Country |
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101849135 | Sep 2010 | CN |
106195851 | Dec 2016 | CN |
10 2007 043 961 | Mar 2009 | DE |
10 2008 062 827 | Jul 2010 | DE |
102008062827 | Jul 2010 | DE |
10 2014 110 605 | Jan 2016 | DE |
Entry |
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International Search Report dated Jul. 9, 2018 in PCT/EP2018/025044 filed Feb. 23, 2018. |
Chinese Office Action issued in Chinese Patent Application No. 2018800137852 dated Jan. 25, 2021, citing documents AO-AQ therein (w/ English Summary). |
Number | Date | Country | |
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20200003390 A1 | Jan 2020 | US |