This invention relates to a mechanism for adjustably supporting a headrest relative to a chair back.
In many situations, and particularly in medical and dental chair situations, chairs are provided with a back and a headrest which projects above the back. Attempts have been made to produce a comfortable and easily adjusted headrest, but for the most part these have not provided the range of adjustability and ease of use that may be desired.
The headrest often is a somewhat pillow-shaped element spaced from the upper edge of the chair back and needs to be positioned to comfortably cradle the user's head. The comfort and adaptability of the headrest will be determined in great part by its angular position relative to the chair back, its position relative to the plane of the support surface of the chair back, and its distance from the top of the chair back. Each of these may require different positioning due to the characteristics of the user.
Many conventional headrests on chairs, such as dental chairs, are mounted on the chair back through mechanism which provides some degree of adjustability. However, the adjustment may require loosening of a screw-actuated mechanism, adjusting the headrest, and then having to screw the mechanism back to a tightened condition. This often is a two-handed operation and requires more operator time and effort than is desired.
A more desirable mechanism would allow the headrest to be locked in a desired position with the mechanism at rest, be able to be released by a single-hand actuation, with release of the actuator then returning the mechanism to a locked condition.
Further, for matters of hygiene, a plastic bag, or other covering, often is placed over the headrest and actuator mechanism making it difficult to access screw actuators or other conventional adjustment mechanism. Thus, a mechanism which permits one-handed adjustment and which may be easily operated through such a covering would be desirable.
Further, it is desirable to have a headrest support and adjustment mechanism which permits at least two degrees of pivotal freedom. Such would allow the mechanism to be pivoted, or rotated, fore-and-aft relative to the chair back, and then have another adjustment permitting pivoting of the headrest itself relative to remainder portions of the mechanism.
In the past, the height adjustment of the headrest above the chair back generally has been permitted only through a major operating stem which is slidable relative to the chair back and then frictionally held in position. There has been little opportunity for minor adjustment of the height of the headrest once the stem is held in place. A need is apparent for some auxiliary slide mechanism allowing simple raising and lowering of the headrest relative to the chair back which may be accomplished either by the operator or the patient/user of the chair.
Additionally, it has been found that many headrests and headrest adjustment mechanisms are so thick, when measured front-to-back, that when the chair, headrest and patient are laid back to a nearly horizontal position, with the patient's head preferably as close to the operator's (dentist or hygienist) lap as possible, the patient's head still is elevated some distance above the operator's lap. This can produce an inconvenient working position for the operator, requiring that their hands and wrists be placed in undesirable positions. It has been found that the lower the patient's head may be relative to the operator's lap, the more desirable the angle for the operator's hands and wrists. Thus, a thinner mechanism and headrest are desirable to allow such.
Thus it is desirable to provide headrest adjustment mechanism which can be worked through a covering bag, is easy to clean, is simple to operate, is reduced to as small a package as possible to provide good positioning of the patient for the operator to work on, and is operated with a single hand operated manual actuator which requires a minimal amount of force to release the headrest from a lockup position to permit adjustment, yet when the actuator is released, positive locking for the headrest in a desired orientation is provided.
Described herein are embodiments of the headrest support and adjustment mechanism that address many of the disadvantages of the prior art.
According to one embodiment, a mechanism for supporting and permitting selected adjustment of the position of a headrest relative to a chair to which the headrest is movably attached comprises a body, a first pivotable connection, a second pivotable connection and a selectively releasable locking mechanism. The body has a first end positionable adjacent the chair and a second end positionable adjacent the headrest. The first pivotable connection is near the first end of the body and adapted to connect to the chair and to allow pivoting of the body relative to the chair. The second pivotable connection is near the second end of the body and adapted to connect to the headrest and to allow pivoting of the headrest relative to the body. The selectively releasable locking mechanism is configured to retain the body in selected angular positions relative to the chair and relative the headrest and is configured to allow one-handed actuation. The locking mechanism can be configured to clamp together interleaving plate members in frictional contact.
The mechanism can comprise a set of first plate members pivotally connected adjacent the first pivotable connection and a set of second plate members pivotally connected adjacent the second pivotable connection, with the first plate members extending towards the second plate members with portions of said second plate members being interleaved with portions of the first plate members. The locking mechanism can be configured to clamp the interleaved first and second plate members into locking frictional contact to hold them against movement relative to each other, thereby locking the body in the selected angular positions.
Each of the first and second pivotable connections can be independently pivotable relative to the other.
The mechanism can comprise a headrest plate extendable from the second end of the body and allowing for the headrest to be selectively translated toward and away from the body. The locking mechanism can be positioned approximately coaxially with the first pivotable connection or the second pivotable connection.
The locking mechanism can be a first locking mechanism positioned approximately coaxially with the first pivotable connection, and the mechanism can comprise a second locking mechanism positioned approximately coaxially with the second pivotable connection.
The mechanism can comprise a separating member positioned between at least two of the interleaved first and second plate members in at least one location. The separating member can be a washer with an opening sized to receive a shaft of the locking mechanism.
The mechanism can comprise a set of plate members having a first set of ends pivotally connected adjacent the first pivotable connection and an opposite set of second ends pivotally connected adjacent the second pivotable connection, the locking mechanism being configured to clamp the plate members into locking frictional contact to hold them against movement relative to each other, thereby locking the body in the selected angular positions.
According to another embodiment, a mechanism for supporting and permitting selected adjustment of the position of a headrest relative to a chair to which the headrest is movably attached comprises a body, a first pivotable connection, a second pivotable connection and a selectively releasable locking mechanism with a single actuating member.
The body has a first end positionable adjacent the chair and a second end positionable adjacent the headrest. The first pivotable connection is near the first end of the body and adapted to connect to the chair and to allow pivoting of the body relative to the chair. The second pivotable connection is near the second end of the body and adapted to allow pivoting of the headrest relative to the body. Each of the first and second pivotable connections are independently pivotable relative to the other. While the single actuating member is operated, the first pivot connection is released from a locked position, thereby allowing the body to be pivoted relative to the chair, and the second pivot connection is released from a locked position, thereby allowing the headrest to be pivoted relative to the body. When the actuating member is released, the first pivot connection and the second pivot connection are locked in their respective positions.
According to another embodiment, a mechanism for supporting and permitting selected adjustment of the position of a headrest relative to a back of a chair comprises a body, a first bracket to which a headrest may be connected, the first bracket being pivotally connected at a first pivot adjacent one end of said body, a second bracket for connecting to a chair back, the second bracket being pivotally connected at a second pivot adjacent an end of the body opposite the one end, a set of parallel first plate members pivotally connected adjacent one set of their ends to the first bracket at a third pivot in a region spaced from the first pivot, the first plate members extending toward the opposite end of the body and movable longitudinally, a set of parallel second plate members pivotally connected adjacent one set of their ends to the second bracket at a fourth pivot in a region spaced from the second pivot, the second plate members extending toward the one end of the body and movable longitudinally, with portions of the second plate members being interleaved with portions of the first plate members, a clamping mechanism operable to clamp the interleaved portions of the first and second plate members into locking frictional contact to hold them against movement relative to each other to hold the first and second brackets in selected angular positions relative to the housing, and a release mechanism manually operable to release the clamping mechanism to permit longitudinal movement of the sets of first and second plate members relative to each other and pivotal movement of the first and second brackets relative to the body.
The first plate members can have elongate longitudinally extending first slots formed therein spaced from the third pivot and the second plate members can have elongate longitudinally extending second slots formed therein spaced from the fourth pivot, and the clamping mechanism can comprise an elongate locking member extending transversely of the body and slidably through aligned portions of the first and second slots.
According to another embodiment, a mechanism for supporting and permitting selected adjustment of the position of a headrest relative to a back of a chair comprises a body, a first bracket to which a headrest may be connected, the first bracket being pivotally connected at a first pivot adjacent one end of the body, a second bracket for connecting to a chair back, the second bracket being pivotally connected at a second pivot adjacent an end of the body opposite the one end, a set of parallel first plate members pivotally connected adjacent one set of their ends to the first bracket at a third pivot in a region spaced from the first pivot, the first plate members extending toward the opposite end of the body and movable longitudinally, a set of parallel second plate members having portions interleaved with portions of the first plate members, the second plate members extending toward the one end of the body and movable longitudinally, at least one auxiliary link member having a first end pivotally connected to one set of ends of the second plate members and a second end pivotally connected to the second bracket, a clamping mechanism operable to clamp said interleaved portions of the first and second plate members into locking frictional contact to hold them against movement relative to each other to hold said first and second brackets in selected angular positions relative to the housing, and a release mechanism manually operable to release the clamping mechanism to permit longitudinal movement of the sets of first and second plate members relative to each other and pivotal movement of the first and second brackets relative to the body.
The locking member has a longitudinal axis and the first, second, third and fourth pivots have pivot axes, and the longitudinal axis and the pivot axes can be mutually parallel with one another.
The release mechanism can comprise an elongate lever pivotally connected to the body at a lever pivot and having an operating portion positioned to engage the clamping mechanism and release the clamping mechanism from a locked position. The clamping mechanism can be secured against movement longitudinally of the body to restrict movement of the plate members relative to the body when the clamping mechanism clamps the interleaved portions of the first and second plate members into frictional locking contact.
The body can comprise an elongate housing having opposed spaced apart top and bottom walls and spaced apart opposed side walls defining an enclosure. The housing can have a selected width and height, with the width greater than the height. The first and second plate members can be enclosed in said housing.
The mechanism can comprise a headrest positioning mechanism connected to the first bracket permitting selected movement of the headrest relative to the first bracket and toward and away from the chair back, the positioning mechanism comprising a connector member adapted to be secured to a rear side of the headrest, and the connector member and headrest support bracket having inter-engaging elements thereon permitting translational movement of the connector member relative to the first bracket.
The first bracket or the connector member can have a pair of opposed spaced apart guide portions thereon, and the other of the first bracket and the connector can have a pair of elongate guideways thereon which receive and support the guide portions to permit translational movement of the connector member relative to the first bracket along a path defined by the guideways. There can be a layer of material of reduced frictional characteristic interposed between the inter-engaging elements of the first bracket and the connector member to provide a selected sliding interconnection therebetween. There can be a friction element coupled to the first bracket or the connector member and biasing means yieldably urging the friction element into contact with the other of said first bracket and connector member to provide a selected frictional interconnection therebetween to retain the headrest support bracket and connector member in selected position when no operator force is being applied thereto.
According to another embodiment, a mechanism for supporting and permitting selected adjustment of the position of a headrest relative to a back of a chair, comprises a body, a first bracket to which a headrest may be connected, the first bracket being pivotally connected at a first pivot adjacent one end of the body, a second bracket for connecting to a chair back, the second bracket being pivotally connected at a second pivot adjacent an end of the body opposite the one end, a set of plate members pivotally connected adjacent a first set of their ends to the first bracket at a third pivot in a region spaced from the first pivot and pivotally connected adjacent a second set of their ends to the second bracket at a fourth pivot in a region spaced from the second pivot, a clamping mechanism operable to clamp the plate members into locking frictional contact to hold them against movement relative to each other to hold the first and second brackets in selected angular positions relative to the housing, and a release mechanism manually operable to release said clamping mechanism to permit longitudinal movement of the plate members relative to each other and pivotal movement of the first and second brackets relative to the body, wherein the second bracket is adapted to allow translation of the headrest relative to the bracket.
These and other features will become more apparent as the following description is read in conjunction with the drawings.
Referring to the drawings, and first more specifically to
An elongate slide post, or bar, 18 would be attached to the back of chair 12 by a frictional holding mechanism which allows major raising and lowering of the headrest mechanism. This allows approximate positioning of the headrest but is inconvenient for finer adjustment once the patient is in the chair.
The adjustment and support mechanism 14 for the headrest according to the invention includes an elongate housing, or mounting body, 22. Referring to
The housing 22 has a substantially planar top wall 24, a substantially planar bottom wall 26, spaced therefrom, and a pair of opposed spaced apart side walls 28,30. The top, bottom and side walls define an enclosure which houses the major portion of the operating components of the apparatus.
A headrest mounting bracket 34 having a pair of bracket arms 34a, 34b is pivotally connected through pivot connection, or rod, 36 adjacent one end of housing, or body, 22. Pivot connection 36 is spaced outwardly from a central region of housing 22 toward said one end. Pivot connection 36 has an axis 36a which extends laterally, or widthwise, of housing 22. Headrest bracket 34 also has a lever arm portion 34c thereon which extends laterally from pivot connection 36.
A crossplate, or guide plate, 38 extends across outer edge portions of bracket arms 34a, 34b and is secured, as by welding, thereto or is cast as a single element with bracket arms 34a, 34b. The crossplate has opposed outer edge, or margin, portions 38a, 38b which project laterally outwardly beyond bracket arms 34a,34b and a central portion 38C as best seen in
As best seen in
To improve the operation of this translational sliding movement, appropriate materials may be interposed between edge margin portions 38a, 38b and channels 46a,48b to provide a selected sliding fit therebetween. The fit should be such that an operator or patient may easily slide the headrest up or down to produce the most convenient or comfortable position desired. A layer of a material such as DELRIN (produced by E.I. Dupont De Nemours) has been found to work well as an interface in the channels between edge margin portions 38a, 38b and channels 46a, 48b. This, or other material appropriate to provide the desired sliding fit, may be applied either to edge margin portions 38a, 38b or to the interiors of channels 46a, 48b.
Referring still to
A back support bracket 50 to which post 18 is secured, as by welding or other means, is pivotally connected to housing 22 through a pivot connection, or rod, 52 adjacent the end of housing 22 opposite bracket 34. Pivot connection 52 is spaced outwardly from a central region of housing 22 toward the opposite end. The pivot connection 52 has an axis 52a which extends laterally, or widthwise, of housing 22.
Bracket 50 includes a pair of laterally spaced bracket arms 50a, 50b. Bracket arms 50a, 50b project outwardly from their associated end of housing 22 through openings defined in housing 22, as do bracket arms 34a, 34b, at the opposite end of the housing. Bracket 50 has a lever arm portion indicated generally at 50c which projects laterally of pivot connection 52.
A plurality of elongate substantially planar parallel plate members, or fingers, also referred to herein as friction plates, 56 are disposed in a set. They are pivotally connected adjacent their outer set of ends at a pivot connection 58, or rod, 58 to lever arm 34c of bracket 34. The axis 58a of the pivot connection extends transversely, or widthwise, of housing 22. Remainder portions of plate members 56 extend longitudinally through a major portion of the interior of the enclosure provided by housing 22 toward the opposite end of the housing.
Elongate slots 56a are formed in plates 56 extending longitudinally thereof. These slots extend toward the opposite, or inner, ends of plates 56 spaced from the end portion connected to pivot connection 58. Plate members 56 and their respective slots 56a are aligned transversely, or widthwise, of housing 22.
A plurality of elongate parallel substantially planar plate members, or fingers, also referred to as friction plates, 62 are disposed in a set with their outer ends pivotally connected at a pivot connection, or rod, 64 extending transversely, or widthwise, of housing 22. The axis 64a of pivot connection 64 extends transversely, or widthwise, of housing 22. Plates 62 are connected to lever arm 50c in a region spaced from pivot connection 52 for bracket 50.
Remainder portions of plate members 62 extend longitudinally through the enclosure of housing 22 toward the end occupied by bracket 34. Plate members 62 have elongate longitudinally extending slots 62a formed therein which extend to a region adjacent their inner ends. Plate members 62 and their respective slots 62a are aligned transversely, or widthwise, of housing 22.
As best seen in
In the interleaved region portions of slots 56a, 62a are aligned. An elongate rod portion 68 of a locking, or clamping, mechanism indicated generally at 70, extends laterally and slidably through aligned portions of slots 56a, 62a. Rod portion 68 assists in maintaining alignment of the plate members as they move within the housing. Rod 68 has an enlarged cylindrical head portion 68a received in a cavity 72 formed in side wall 28. The opposite end portion 68b of rod 68 extends into a throughbore 74 in side wall 30.
An enlarged bearing member, or portion, 76 secured to rod 68 is mounted for reciprocating movement in the direction of arrow 78 and is positioned to bear against a laterally outwardly facing side of one of the plate members. In
A plurality of stacked spring washers, or Bellville springs, indicated generally at 80 are interposed between side wall 28 of the housing and bearing member 76. These urge the bearing member away from wall 28 and into forceful bearing contact with the plate members. This forces the interleaved portions of the plate members into clamping engagement between bearing member 76 and the inner, or abutment, surface 30a of side wall 30. The forceful clamping of bearing member 76 against the interleaved portions of fingers 56,62 clamps them into frictional locking engagement such that they are held in the position shown. Since the outer end portions of the plate members 56,62 are connected to bracket members 34,50, this frictional locking will hold the brackets in their given positions, thus holding the adjustment mechanism in position relative to slide bar support 18 and holding headrest 10 in selected angular position relative to housing 22.
Depending upon the particular operating requirements, including the number, size, and surface finish of the plate members 56,62 and the clamping force that can be applied to them, it may be desirable in some situations to interpose washers or other thin separating structures between adjacent plate members 56,62 at least in the area of their overlap where the clamping force is applied. Such a washer 90 or separating structure is shown schematically in, e.g.,
Release mechanism including a lever 84 is provided to release the frictional clamping force and allow the plate members, or fingers, to move longitudinally relative to the housing and relative to each other to permit rotation of and changing of the angularity of brackets 34 and 50 relative to housing 22.
The elongate lever 84 is pivotally connected at 86 to housing 22 and has an engaging projection 88 thereon closely adjacent pivot connection 86. When the lever is in the position illustrated in solid outline in
The range of pivotal movement of brackets 34,50 and the commensurate longitudinal shifting of their associated fingers 56,62, respectively, are illustrated in
Explaining operation of the apparatus, the operator initially places headrest slide support, or rod, 18 in a selected position relative to the back rest. When a patient, or user, enters the chair, the operator may depress lever 84 easily with one-handed operation due to its significant mechanical advantage provided by the long lever arm to release the clamping lock of the fingers. With the clamping lock thus released, the angular positions of portions of the assembly may be easily adjusted to conform to the patient. Release of the lever returns the mechanism to a locked position.
When the user, or patient, is seated in the chair their back rests against the plane of the user-engaging surface of the chair back. When the clamping mechanism is released, housing 22 may be swung rearwardly or forwardly about its pivot axis 52 to swing the headrest relative to the plane of the user-engaging surface of the chair back. At the same time, the angle of head rest support bracket 34 may be swung about its pivot axis 36 to a selected angular position relative to housing 22. This is all permitted by longitudinal movement of plate members 56,62 within the housing when the clamping mechanism is released. In this way, the headrest may be positioned as desired for the most comfortable disposition for the user and convenient positioning for the operator.
Similarly, once the patient is situated, the slide mechanism connected to the back of the headrest allows the headrest to be easily slid up and down relative to the chair back to obtain desired vertical positioning.
In
In
In
In
As shown in
The configuration of housing 22 and the operating mechanism mounted therein for permitting adjustment of the headrest and locking such in a selected position, has a relatively thin profile, or height H, allowing the patient's head to be placed closely adjacent the operator's lap. Further, the enclosed housing provides a protective casing for the operating mechanism which permits ease of operation, cleaning, and positioning. Other advantages include the ability to configure the assembly to default to a locked position so the head rest does not move unexpectedly, the ability to operate the mechanism with one hand and while the mechanism is covered, such as with plastic or other sterile covering, the ability to adjust the position while the patient is occupying the chair, and the ability to accommodate patients of all sizes, including children.
In the illustrated embodiments, the selective locking into desired positions for use of the headrest is achieved using a locking mechanism that releasably secures interleaved plate members in place relative to each other. Other mechanisms are also possible, including but not limited to belt arrangements and locking members with nesting cone- or hemispherical-shaped elements. It would also be possible to provide the a powered locking force with fluid, electricity, magnetism, etc.
While preferred embodiments have been described herein, it should be apparent to those skilled in the art that variations and modifications are possible without departing from the spirit of the invention.
This application is a continuation-in-part of prior U.S. patent application Ser. No. 10/236,687, filed Sep. 5, 2002 now U.S. Pat. No. 6,893,096. The prior application is incorporated herein by this reference.
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Number | Date | Country | |
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20050184573 A1 | Aug 2005 | US |
Number | Date | Country | |
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Parent | 10236687 | Sep 2002 | US |
Child | 11114876 | US |