Patent Application
20190376418
The present invention relates to a heat engine.
Efficient conversion of heat into mechanical work has concerned researchers and engineers for more than a century, and recent years have seen an increasing focus on energy efficiency and pollutant emissions from power generation driven by government regulation and consumer demands. There is therefore a continuous drive to improve heat engine technology for a wide variety of applications.
Examples of such efforts include Bell M A, Partridge T. Thermodynamic design of a reciprocating Joule-cycle engine. Proc. Inst. Mech. Eng.: Journal of Power and Energy, vol. 217, pages 239-246, 2003, Moss R W et al., Reciprocating Joule cycle engine for domestic CHP systems, Applied Energy vol. 80, pages 169-185, 2005, US Patent documents 3,577,729 and 4,044,558 and international patent application WO 2010/116172.
The present invention relates to an engine concept for the conversion of energy from solid, liquid, or gaseous fuels into, for example, electric, hydraulic, or pneumatic energy. It is intended for use in applications such as electric power generation, combined heat and power systems, propulsion systems, and other applications in which conventional combustion engines or other types of energy converters are presently used.
According to a first aspect of the present invention, there is provided a heat engine comprising a compressor; an expander; a first conduit fluidly coupling an outlet of the compressor to an inlet of the expander; a second conduit fluidly coupling an outlet of the expander to an inlet of the compressor; a reactor in which first and second reactants in a working fluid can react with each other, the reactor arranged in the first conduit between the compressor and the expander; and a condenser for condensing a gas in the working fluid, the condenser arranged in the second conduit between the expander and the compressor.
In an embodiment, the compressor comprises a compression chamber and a first positive displacement member reciprocable within said compression chamber, and the expander comprises an expansion chamber and a second positive displacement member reciprocable within said expansion chamber.
In an embodiment, the first and second positive displacement members are mechanically coupled to reciprocate in unison in a free-piston configuration.
In an embodiment, the first and second positive displacement members are connected via a crankshaft.
According to a second aspect of the present invention, there is provided a heat engine comprising:
The heat engine may further comprise a first supply line configured for supplying the first reactant into the first and/or second conduit.
The reactor may comprise a second supply line for supplying the second reactant into the working fluid.
The condenser may comprise a drainage line for draining the condensate from the condenser. The condenser may comprise a cooling circuit for cooling working fluid from the expansion chamber.
The heat engine may further comprise a working fluid. The working fluid may comprise a diluent, the concentration of the diluent in the working fluid being at least 5% by volume, or at least 10% by volume, or at least 20% by volume, or at least 30% by volume, or at least 40% by volume, or at least 50% by volume, or at least 60% by volume, or at least 70% by volume, or at least 80% by volume.
The diluent may have a ratio of specific heats which at least 1.4, or at least 1.45, or at least 1.5, or at least 1.6. The diluent may be Ar, He, Ne, Kr, or Xe.
The concentration of N2 in the working fluid may be less than 70% by volume, less than 60% by volume, less than 50% by volume, less than 40% by volume, less than 30% by volume, less than 20% by volume, less than 10% by volume, or less than 5% by volume.
The heat engine may further comprise a first valve for controlling the flow of working fluid into the compression chamber; a second valve for controlling the flow of working fluid out of the compression chamber; a third valve for controlling the flow of working fluid from the compression chamber into the expansion chamber; and a fourth valve for controlling the flow of working fluid out of the expansion chamber.
The heat engine may further comprise a sensor adapted to output a signal corresponding to a position and/or velocity of the first and second positive displacement elements; and a controller for continuously controlling the third and/or fourth valves and/or the rate of supply of the second reactant to the reactor in accordance with the signal output by the sensor. The controller may be configured to control the first, second, third and fourth valves (36, 37, 38, 39, 40).
The second displacement member may divide the expansion chamber into two expansion subchambers. The third valve may be adapted to control the flow of working fluid alternately to each expansion subchamber.
The first displacement member may divide the compression chamber into two compression subchambers. The first valve may be adapted to control the flow of working fluid alternately to each compression subchamber.
The heat engine may further comprise an energy conversion device comprising at least one reciprocable element coupled for reciprocation with said first and second displacement members. The energy conversion device may be positioned between the compression chamber and the expansion chamber.
The compressor may be a turbomachine and the expander may be a turbomachine.
The compressor and the expansion cylinder may be connected via a shaft.
According to a third aspect of the present invention, there is provided a heat engine (101) comprising:
The reactor may be a combustion chamber of an internal combustion engine.
The heat engine may further comprise a first supply line (35) configured for supplying a first reactant into the first and/or second conduit (33,34).
The heat engine may comprise a second supply line (41) for supplying a second reactant into the working fluid.
The second supply line (41) may be configured to supply the second reactant:
The condenser (50) may comprise a drainage line (54) for draining the condensate from the condenser (50).
The condenser (50) may comprise a cooling circuit (53, 57) for cooling the working fluid.
The heat engine may further comprise a working fluid, wherein the working fluid comprises a diluent, the concentration of the diluent in the working fluid being at least 5% by volume, or at least 10% by volume, or at least 20% by volume, or at least 30% by volume, or at least 40% by volume, or at least 50% by volume, or at least 60% by volume, or at least 70% by volume, or at least 80% by volume.
The diluent may have a ratio of specific heats which is at least 1.4, or at least 1.45, or at least 1.5, or at least 1.6.
The diluent may be Ar, He, Ne, Kr, or Xe.
The concentration of N2 in the working fluid may be less than 70% by volume, less than 60% by volume, less than 50% by volume, less than 40% by volume, less than 30% by volume, less than 20% by volume, less than 10% by volume, or less than 5% by volume.
According to a fourth aspect of the present invention, there is provided a method of operating the heat engine according to the first, second or third aspects, the method comprising:
providing a working fluid to the heat engine, wherein the working fluid comprises a diluent, and the concentration of the diluent in the working fluid is at least 5% by volume.
The concentration of diluent in the working fluid may be at least 10% by volume, or at least 20% by volume, or at least 30% by volume, or at least 40% by volume, or at least 50% by volume, or at least 60% by volume, or at least 70% by volume, or at least 80% by volume.
The diluent may have a ratio of specific heats which is at least 1.4, or at least 1.45, or at least 1.5, or at least 1.6.
The diluent may include any of Ar, He, Ne, Kr, or Xe.
The concentration of N2 in the working fluid may be less than 70% by volume, or less than 60% by volume, or less than 50% by volume, or less than 40% by volume, or less than 30% by volume, or less than 20% by volume, or less than 10% by volume, or less than 5% by volume.
The first and a second reactant may be supplied into the working fluid.
The first reactant may be O2.
The second reactant may be H2.
The combustion product may be condensed in the condenser, the combustion product comprising H2O.
Embodiments of the present invention will now be described, by way of example only and not in any limitative sense, with reference to the accompanying drawing, in which:
The engine further has an expander. In this example the expander is an expansion cylinder with an expansion chamber having two expansion subchambers 20a and 20b. A second positive displacement element 21 is reciprocable within the expansion chamber. In this example, the second positive displacement element 21 is a double-acting piston which divides the expansion chamber into the two expansion subchambers 20a and 20b.
The first and second positive displacement elements 11 and 21 are mechanically coupled via a piston rod. As such, the first and second positive displacement elements 11 and 21 are configured to reciprocate in unison in a free-piston configuration. That is, reciprocal motion of the first positive displacement element within the compression chamber corresponds to reciprocal motion of the second positive displacement element within the expansion chamber.
In use, the engine will operate with a working fluid. A first conduit 31,32 is arranged for conducting the working fluid from the compression chambers 10a,10b to the expansion chambers 21a,21b. The first conduit 31,32 fluidly couples an outlet of the compression chambers 10a,10b to an inlet of the expansion chambers 21a,21b. Thus, in use, working fluid may flow from the compression chamber to the expansion chamber.
A second conduit 33,34 is arranged for conducting the working fluid from the expansion chambers 20a,20b to the compression chambers 10a,10b. The second conduit 33,34 fluidly couples an outlet of the expansion chambers 20a,20b to an inlet of the compression chambers 10a,10b. Thus, in use, working fluid may flow from the expansion chamber to the compression chamber.
A first supply line 35 is configured for controlling the flow of a first reactant into the first and/or second conduit 31-34. In the example shown in
The engine further has a reactor 40 in which first and second reactants in the working fluid can react with each other. The reactor 40 may include a second supply line 41 for supplying the second reactant. The reactor 40 is arranged in the first conduit 31,32, i.e. between the compressor cylinder and the expansion cylinder. The reactor 40 is configured to supply a second reactant via the second supply line 41 into the working fluid in the conduit and cause the second reactant to react with the first reactant. The reactor may be a combustor, similar to those known from conventional open-cycle engines, such as gas turbines. In this example, the reactor 41 may include a reaction chamber and an igniter and the reaction between the first and second reactants may be caused by ignition of the reactants in the working fluid within the reaction chamber. Alternatively, the reactor 40 may be designed equivalently to a gas fuelled furnace, or have a different design, for example if using unconventional pairs of reactants. In the example shown, the second reactant is H2.
Further, a condenser 50 is arranged in the second conduit 33,34. The condenser 50 receives the working fluid from the expansion cylinder and cools it to condense a gas in the working fluid. The condenser 50 is configured to remove condensate from the working fluid and drain it from the heat engine. In this example, the condenser 50 has a drainage line for removing a condensate from the working fluid by draining the condensate from the condenser 50. The remaining working fluid flows from the condenser through the second conduit 34 to the compression cylinder. In this example, in which the first reactant is O2 and the second reactant is H2, H2 will react with O2 in the reactor 41, so the condensate will be water H2O. The condenser, in this example, includes a cooling circuit 51,53 with a heat exchanger 52 for cooling the working fluid, in the conventional manner.
Valves are arranged with the compression and expansion cylinders in order to control engine operation. A first set of valves 36 controls the flow of working fluid into the inlet of the compression chambers 10a,10b from the conduit 34. A second set of valves 37 controls the flow of working fluid out of the outlet of the compression chambers 10a,10b and into the conduit 31. A third set of valves 39 controls the flow of working fluid into the inlet of the expansion chambers 20a,20b from the conduit 32. A fourth set of valves 40 controls the flow of working fluid out of the outlet of the expansion chambers 20a,20b and into the conduit 33.
A sensor 62 is adapted to measure a signal corresponding to a position and/or velocity of the first/second positive displacement element 11,21. In the example shown in
The controller 63 receives the sensor signal and continuously controls the third and/or fourth set of valves 39,40 and/or the rate of supply of reactant to the reactor 40 in accordance with the signal output by the sensor 62. The controller 63 may control all of the first, second, third and fourth set of valves 36-40. Alternatively, the valves 36 and 37 associated with the compression cylinder may be self-controlled, one-way valves. In the example shown in
An energy conversion device 60,61 is provided in association with the piston rod. The energy conversion device in this example is a linear electric machine including a translator 61 coupled for reciprocation with the first and second displacement members 11,21 and a stator 60 fixed to e.g. the engine housing. The linear electric machine may be of any type, for example a permanent magnet machine having permanent magnets arranged on the translator 61 and coils arranged on the stator 60. In this example, the energy conversion device 60,61 is positioned between the compression cylinder and the expansion cylinder, but other configurations may also be possible if beneficial for the overall layout of the heat engine 100. In other examples, the energy conversion device 60,61 may be, for example, a hydraulic piston-cylinder arrangement or an air compressor.
By means of the condenser 50, the engine can work on a semi-closed cycle. The working fluid of the engine includes a diluent. In the example shown the diluent is argon.
The concentration of diluent in the working fluid may be greater than 5% by volume, or greater than 10% by volume, greater than 20% by volume, or greater than 30% by volume, greater than 40% by volume, or greater than 50% by volume, greater than 60% by volume, or greater than 70% by volume, or greater than 80% by volume. A higher concentration of diluent in the working fluid can generally give improved performance and greater advantages, as discussed below. Aptly, the concentration of diluent is greater than 60% by volume.
The diluent has a ratio of specific heats which is greater than 1.4, or greater than 1.45, or greater than 1.5 or greater than 1.6. Aptly, the diluent has a ratio of specific heats which is greater than 1.4.
In other examples, the diluent may be helium (He), neon (Ne), argon (Ar), krypton (Kr), or xenon (Xe). Alternatively, other monatomic gases, or a mixture of gases, with very low chemical reactivity and/or with a high ratio of specific heats, for example greater than that of nitrogen, may advantageously be used as diluent.
Alternatively, or additionally, the concentration of N2 in the working fluid is less than 70% by volume, less than 60% by volume, less than 50% by volume, less than 40% by volume, less than 30% by volume, less than 20% by volume, less than 10% by volume, or less than 5% by volume. Aptly, the concentration of N2 is less than 5% by volume.
In operation, the piston assembly, including the positive displacement elements 11,21, the translator 61, and the associated piston rod, reciprocates between left-hand-side and right-hand-side endpoints. During this process, working fluid will be compressed in the compressor cylinder.
The pressure ratio across the compressor cylinder (i.e. the pressure ratio between pressure of the working fluid as it enters the compression chamber at the compression chamber inlet, and pressure of the working fluid as it leaves the compression chamber at the compression chamber outlet) may, for example, be between 5 and 10. That is, the compression cylinder may increase the pressure of the working fluid to between 5 and 10 times the pressure of the working fluid before entering the compression cylinder. However, other pressure ratios are possible, depending on the specific application.
In this example, the working fluid at the point in the cycle where compression occurs includes approx. 86% argon and 14% O2. Other ratios of argon to O2 may be possible, and other gases may, alternatively, also be present. In other examples, a different diluent to argon may be used as described above. Similarly, O2 may be replaced with another suitable reactant.
Compressed working fluid, including the first reactant O2, is conducted along the first conduit 31 and supplied to the reactor 40. At the reactor 40, the second reactant H2 is added to the working fluid. The second reactant reacts with the first reactant (e.g. due to ignition by the reactor) to produce high-temperature combustion products.
In this example, the working fluid downstream the reactor 40 will include a mixture of argon and H2O, the latter being the products of the reaction between H2 and O2. The amount of H2 and O2 supplied into the cycle can be controlled in order to control cycle temperatures. For example, a temperature out of the reactor 40 of approx. 800 degree Celsius may be used, however other temperatures may be used, depending on the specific system design and materials properties. Generally, a temperature as high as permitted by materials properties is beneficial for the overall efficiency of the heat engine 100.
The working fluid from the reactor 40 flows through the first conduit 32 to the expansion chamber 20a,20b. This high-temperature mixture is expanded in the expansion cylinder. The expanded working fluid is then supplied from the expansion cylinder to the condenser by flowing from the expansion chamber 20a,20b and through the second conduit 33.
In the condenser 50, the fluid is cooled such that the water condenses and can be removed from the working fluid. The water drains from the condenser 50 through the drainage line 54. The remaining working fluid, in this example substantially pure argon, is supplied to the conduit 34, into which new 02 is supplied. The working fluid is led to the compression cylinder, compressed, and supplied to the reactor 40 as described above.
The work produced by expanding the working fluid in the expansion cylinder is used directly to compress the working fluid in the compressor cylinder, and excess work is extracted by the energy conversion device 60,61 for use externally or for storage.
The cycle thus operates substantially on a Brayton (Joule) cycle. The theoretical Brayton cycle is illustrated in
By using a diluent which has a higher ratio of specific heats than atmospheric air or N2, a higher efficiency can be obtained. For example, the utilisation of argon as the main working fluid increases the overall efficiency of the cycle relative to nitrogen (as if it were an open system) for the Brayton Cycle over a range of pressure ratio as shown in
In an alternative embodiment, the compressor and expander may be provided by a different type of reciprocating piston machine. The piston machine may, for example, be a conventional crankshaft machine, in which the compressor piston and the expander piston are connected by means of a crankshaft. That is, the first and second positive displacement members (11,21) are connected via a crankshaft. In this embodiment, the energy conversion device may, for example, be a rotating electric generator, a rotating hydraulic generator, a rotating pneumatic generator, a different type of rotating energy converter, or the heat engine may be directly coupled to a load. In this alternative embodiment, the interaction between the compression cylinder, the expansion cylinder, the first and second conduits, the condenser and the reactor is otherwise as described with regards to the previously described embodiment.
In yet another alternative embodiment, the compressor and expander may be provided by turbomachines. For example, such technology known from gas turbines may be utilised in this embodiment. In this embodiment, the compressor and the expander are connected via a shaft. In this embodiment, the energy conversion device may, for example, be a rotating electric generator, a rotating hydraulic generator, a rotating pneumatic generator, a different type of rotating energy converter, or the heat engine may be directly coupled to a load. In this alternative embodiment, the interaction between the compressor, the expander, the first and second conduits, the condenser and the reactor is otherwise as described with regards to the previously described embodiment.
An engine according to the above described examples thus offers an effective solution as very good control of combustion is obtained as it takes place continuously at constant volume. In the examples above, the free piston configuration has the advantage of improved control of the system operation, in that the variable stroke length of the free-piston arrangement permits control of the compressor and expander cylinder displacement, and thus improves the ability of the system to handle load variations and/or to be optimised for any given operational settings. The pressure ratio of the system may, for example, be varied by adjusting the stroke length of the piston assembly. The system is therefore, for example, well-suited to handle applications with varying load requirements, or operation on different reactant pairs or with different diluents or diluent mixtures. Moreover, in the example shown in
In another embodiment, illustrated schematically in
In this example the reactor is the combustion chamber of an internal combustion (IC) engine (70).
The IC engine may be a free-piston engine, a conventional, crankshaft engine, as illustrated in
A first supply line 35 is configured for supplying a first reactant into the second conduit 34, or, alternatively, into the first conduit 33, or, alternatively into both the first and second conduits 33, 34. In this embodiment, the first reactant is O2.
A second supply line 41 is provided for supplying a second reactant into the working fluid. The second reactant is, in this embodiment, H2. The second reactant can be supplied into the first or second conduit 33,34 (which may include the intake system of the engine), or directly into the reactor (e.g. the combustion chamber of the internal combustion engine 70). The IC engine may be a spark ignition engine or a compression ignition engine. The engine may be an HCCI engine.
The working fluid is thus operated in a substantially closed loop. A diluent may be used, similarly as described above. Reactants can be injected into the working fluid and combustion products can be condensed and removed from the condenser 50, similarly as described above. In this example the combustion product is condensed in the condenser, the combustion product comprising H2O.
In this embodiment, power can thus be generated by the IC engine at high efficiency and with low emissions, in a mechanically simple and reliable system.
In the same manner as the previously described embodiments, the condenser 50 comprises a drainage line 54 for draining the condensate from the condenser 50. Similarly, the condenser 50 comprises a cooling circuit 53, 57 for cooling the working fluid.
In this embodiment, the heat engine includes a working fluid. The first and second reactants are supplied into the working fluid as discussed above. The working fluid comprises a diluent, the concentration of the diluent in the working fluid being at least 5% by volume. Aptly, the concentration of the diluent in the working fluid may be at least 10% by volume, or at least 20% by volume, or at least 30% by volume, or at least 40% by volume, or at least 50% by volume, or at least 60% by volume, or at least 70% by volume, or at least 80% by volume.
In addition, the diluent has a ratio of specific heats which is at least 1.4. Aptly the diluent may have a ration of specific heats of at least 1.45, or at least 1.5, or at least 1.6.
In this embodiment, the diluent is one of Ar, He, Ne, Kr, or Xe.
In this embodiment, the concentration of N2 in the working fluid is less than 70% by volume. Aptly, the concentration of N2 in the working fluid may be less than 60% by volume, less than 50% by volume, less than 40% by volume, less than 30% by volume, less than 20% by volume, less than 10% by volume, or less than 5% by volume.
Embodiments according to the present invention may be suitable for applications such as hybrid-electric vehicles, stationary power generation, micro combined heat and power, portable/auxiliary power generators, and emergency/uninterrupted power systems.
The present invention is not limited to the embodiments described herein. Reference should be had to the appended claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 1701368.1 | Jan 2017 | GB | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/GB2018/050221 | 1/26/2018 | WO | 00 |
