The present disclosure relates to the field of hate exchange technologies, and more particularly to a heat exchange assembly and a heat exchange system.
A microchannel heat exchanger carries a heat exchange function in an air conditioning system. In some applications, the microchannel heat exchanger need to include a distribution tube, which is arranged in a collecting tube and can be configured to adjust refrigerant distribution. When a heat exchange tube is working, the distribution tube will vibrate and thus collide with a wall of the collecting tube, causing abnormal sound. During this process, it is easy to affect a structure of the distribution tube inside the collecting tube, thereby affecting the refrigerant distribution and a heat exchange performance of the heat exchanger.
A first aspect of the present application provides a heat exchange assembly, including: a first tube including a first circumferential wall and a first chamber, in which a wall surrounding the first chamber includes the first circumferential wall, the first tube further includes a first slotted hole and a second slotted hole, both of the first slotted hole and the second slotted hole run through the first circumferential wall in a thickness direction of the first circumferential wall, and the first slotted hole and the second slotted hole are provided along a radial direction of the first tube; a first member, at least part of the first member is located in the first chamber and has a length in a length direction of the first tube; and a retaining member, in which a part of the retaining member is located in the first chamber, the retaining member includes a first hole channel that runs through the retaining member, and at least part of the first member is located in the first hole channel.
A second aspect of the present application provides a heat exchange system, including: a first tube and a second tube, in which the first tube and the second tube are spaced apart; a plurality of heat exchange tubes, in which the plurality of heat exchange tubes are spaced apart along a length direction of the first tube, the heat exchange tube includes a plurality of channels extending along a length direction of the heat exchange tube, the plurality of channels are spaced apart in a width direction of the heat exchange tube, and the heat exchange tube is directly or indirectly connected to the first tube and directly or indirectly connected to the second tube; a plurality of fins, in which the fin is connected to the heat exchange tube, and a part of the fin is located between two adjacent heat exchange tubes in the length direction of the first tube.
It should be understood that the general description above and the detailed description following are only illustrative and cannot limit the present application.
1. heat exchange assembly; 11. first tube; 111. first circumferential wall; 1111. inner wall surface; 1112. outer wall surface; 112. first chamber; 113. first slotted hole; 114. second slotted hole; 115. second hole channel; 116. third hole channel; 12. first member; 121. second circumferential wall; 122. second channel; 123. first end; 124. opening; 13. retaining member; 131. first hole channel; 132. first through hole; 132a, first sub-through hole; 133. dividing member; 134. second through hole; 135. first side wall surface; 136. second side wall; 137. first protrusion; 138. first recess; 139. protuberance; 14. second tube; 2. heat exchange tube; 3. fin. d—maximum length dimension in first direction; L—length direction; W—width direction.
In order to better understand technical solutions of the present application, a detailed description of embodiments of the present application will be provided below in conjunction with accompanying drawings.
It should be clarified that the described embodiments are only a part of embodiments of the present application, and not all of them. Based on the embodiments in the present application, all other embodiments obtained by those ordinary skilled in the art without creative labor fall within the scope of protection of the present application.
Terms used in the embodiments of the present application are for the purpose of describing specific embodiments only, and are not intended to limit the present application. Singular forms of “one”, “said”, and “the” used in the embodiments of the present application and attached claims are also intended to include plural forms, unless the context clearly indicates other meanings.
It should be understood that the term “and/or” used in this article is only a description of an association relationship between related objects, indicating that there can be three kinds of relationships. For example, A and/or B can indicate that A exists alone, A and B exist together, and B exists alone. In addition, the symbol “/” in this article generally indicates that the associated objects are in an “or” relationship.
It should be noted that the directional words such as “above”, “below”, “left”, “right” described in the embodiments of the present application are described from the perspective shown in the accompanying drawings and should not be understood as limiting the present embodiment. Furthermore, in the context, it should be understood that when an element is mentioned to be connected “above” or “below” to another element, it can not only be directly connected “above” or “below” to another element, but can also be indirectly connected “above” or “below” to another element through an intermediate element.
A first aspect of the embodiment of the present application provides a heat exchange assembly 1. As shown in
In this embodiment, when the heat exchange assembly 1 works, refrigerant in the first member 12 needs to enter the first chamber 112 of the first tube 11 in order to distribute the refrigerant to a heat exchange tube 2 in communication with the first tube, and the heat exchange assembly 1 exchanges heat with an external environment. As the first member 12 is made of aluminum material, the first member 12 will thus deform under an influence of gravity during a manufacturing process of the first member 12 and a production and processing process of the heat exchange assembly, resulting in a relative position between the first member 12 and the first circumferential wall 111 of the first tube 11 changes, which affects a distribution performance of the first member 12 and thus affects a heat exchange performance of the heat exchange assembly 1. Therefore, the first member 12 is fixed in the first chamber 112 of the first tube 11 by the retaining member 13, which can reduce vibration and deformation of the first member 12 in the first tube 11 during the working process of the heat exchanger. Furthermore, setting the retaining member 13 in the first tube 11 is also beneficial for the retaining member 13 supporting and fixing the first member 12 during a welding manufacturing process of the heat exchange assembly 1, which allows reducing a bending deformation of the first member 12 during the manufacturing process of the heat exchange assembly 1, and improving a reliability of refrigerant distribution of the first member 12, which is thereby conducive to improving the heat exchange performance of the heat exchange assembly 1. As shown in
A scaling between the retaining member 13 and the first slotted hole 113 and the second slotted hole 114 is achieved through welding, which reduces a leakage of the refrigerant in the first chamber 112 through a gap between the retaining member 13 and the first slotted hole 113, and through the gap between the retaining member 13 and the second slotted hole 114.
In addition, an outer surface of the retaining member 13 is provided with a composite layer, and the retaining member 13 is welded to the first tube 11 and the first member 12 through the composite layer, thereby improving a connection stability between the retaining member 13 with the first tube 11 and the first member 12.
In some embodiments, the number of retaining members 13 is multiple, and a distance between adjacent retaining members 13 along the length direction of the first tube 11 is not less than 200 mm and not more than 600 mm, which reduces a waste caused by a too small distance between the adjacent retaining members 13, thereby lowering a production cost of the heat exchange assembly 1, and simultaneously, which reduces the deformation of the first member 12 between the adjacent retaining members 13 caused by a too large distance between the adjacent retaining members 13, thereby lowering a material cost and improving the distribution performance of the first member 12.
In some embodiments, as shown in
In this embodiment, the first side wall surface 135 of the retaining member 13 is connected to the first circumferential wall 111, which can include two situations specifically. The first situation is that: the retaining member 13 is entirely located in the first chamber 112 of the first tube 11, and the first side wall surface 135 of the retaining member 13 is in contact with a part of the inner wall surface 1111 of the first circumferential wall 111, i.e. the retaining member 13 is connected to a part of the first circumferential wall 111. By connecting the retaining member 13 to the inner wall surface 1111 of the first circumferential wall 111, the retaining member 13 can fix the first member 12 at the preset position of the first tube 11. The second scenario is that: a part of the retaining member 13 is located in the first chamber 112, a part of the retaining member 13 extends out of the first chamber 112, the part that extends out of the first chamber 112 is connected to the first circumferential wall 111, and the first side wall surface 135 is connected to the first circumferential wall 111. The retaining member 13 includes the first hole channel 13, and the first member 12 passes through the first hole channel 13 and is placed in the first tube 11. The retaining member 13 can support and fix the first member 12. By supporting and fixing the first member 12 with the retaining member 13, the retaining member 13 is provided to support and fix the first member 12 along a length direction L of the heat exchange assembly 1 when a length of the first member 12 is too long, which, on one hand, can reduce the bending deformation of the first member 12 during use, so that an area of a channel of the first member 12 for flowing the refrigerant will not decrease, and the heat exchange efficiency in the heat exchange assembly 1 is improved. On the other hand, the retaining member 13 can reduce a swing or vibration of the first member 12 during operation, thereby reducing an abnormal noise caused by the swing or vibration.
As shown in
In one embodiment, as shown in
In some embodiments, as shown in
In some embodiments, as shown in the figures, the retaining member 13 includes at least two or more protuberances 139, which are spaced apart along a circumferential direction of the retaining member 13. The retaining member 13 is connected to the first circumferential wall 111 through the protuberance 139.
In some embodiments, as shown in
In some embodiments, the first hole channel 131 and the first through hole 132 are not communicated, which reduces a shaking of the first member 12 in the first hole channel 131 and the first through hole 132, thereby increasing an mounting stability between the first member 12 with the retaining member 13, and thereby increasing a working stability of the first member 12. Along the length direction of the first tube 11, on any cross section of the first tube 11, the protuberance area of the first hole channel 131 is greater than that of the first through hole 132, which reduces a possibility of mistakenly mounting the first member 12 into the first through hole 132 during an mounting process, thereby being conducive to improving a production efficiency of the heat exchange assembly 1 during the manufacturing process.
In some embodiments, as shown in
In some embodiments, the hydraulic diameter d2 of the first through hole 132 is greater than the hydraulic diameter d1 of the first hole channel 131. During the mounting process, if the first member 12 is mistakenly mounted into the first through hole 132, because the area of the first through hole 132 is larger than that of the second through hole, the first member 12 can shake inside the first through hole 132, so as to timely adjust an mounting position of the first member 12, thereby improving an mounting reliability of the connection between the first member 12 and the retaining member 13. Simultaneously, the area of the first through hole 132 increases, which is conducive to increasing a flow cross sectional area of the first through hole 132, further improving a flow rate of the refrigerant, and being conducive to the regulation for the refrigerant distribution and thus improving the heat exchange performance of the heat exchange assembly 1.
In some embodiments, as shown in
In this embodiment, the first hole channel 131 and the first through hole 132 are communicated, which reduces processing steps of the retaining member 13, thus lowers the production cost of the retaining member 13. A circumferential angle of the wall configured to mount the first hole channel 131 of the first member 12 is greater than 180° and less than 360°, which reduces the shaking of the first member 12 between the first hole channel 131 and the first through hole 132 to increase the mounting stability of the first member 12. Simultaneously, by increasing the flow cross sectional area of the first through hole 132, the flow rate of the refrigerant is further improved, which is conducive to the regulation for the refrigerant distribution, and thus improving the heat exchange performance of the heat exchange assembly 1.
In any of the above embodiments, as shown in
In some embodiments, since the first member 12 collides with the retaining member 13 during the mounting process, the retaining member 13 has a possibility of deformation. In order to reduce the possibility of deformation of the retaining member 13, improve the reliability of the retaining member 13, and further improve the flow cross sectional area and the flow rate of the refrigerant, the first through hole 132 is divided into the plurality of first sub-through holes 132a by the dividing member 133, which thereby increases a strength of the retaining member 13 while ensuring the flow rate of the refrigerant and prolong a service life of the retaining member 13, and then being conducive to fixing an internal structure of the heat exchange assembly 1 and improve the working heat exchange efficiency of the heat exchange assembly.
In some embodiments, on any cross section perpendicular to the length direction of the first tube 11, the protuberance of the first through hole 132 on the cross section has a profile, and a diameter of an inscribed circle of the profile is smaller than the hydraulic diameter of the first member 12.
In some embodiments, the diameter of the inscribed circle of the cross section of the first through hole 132 is smaller than the diameter of the first member 12, so that the first member 12 cannot be mounted into the first through hole 132, which is thus conducive to improving the production efficiency of the heat exchange assembly 1 during the manufacturing process.
In some embodiments, as shown in
In this embodiment, the diameter of the first hole channel 131 is larger than the hole diameter of the first member 12, which can facilitate to mount the first member 12 into the first hole channel 131. d1=d+H, if H is too large, i.e. the gap between the first member 12 with the first hole channel 131 is too large, which causes the first member 12 to shake inside the first hole channel 131; if H is too small, i.e. the gap between the first member 12 with the first hole channel 131 is too small, it is necessary to improve a processing accuracy of the first hole channel 131 and the first member 12 to prevent the first member 12 from being unable to be mounted into the first hole channel 131. Therefore, 0.02 mm<H<0.4 mm, which improves the production efficiency of the heat exchange assembly 1 during the manufacturing process, simultaneously lowering the processing accuracy of the first hole channel 131 and the first member 12, and thereby reducing the production cost of the retaining member 13 and the first member 12.
In any of the above embodiments, as shown in
In some embodiments, if the dimension of D1 is too small and the dimension of D2 is too small, the distance between the first hole channel 131 and the inner wall of the first tube 11 is too small, the distance between the first through hole 132 and the inner wall of the first tube 11 is too small, i.e. the distance between the first hole channel 131 and an edge of the retaining member 13 is too small, and the distance between the first through hole 132 and the inner wall of the first tube 11 is too small, which leads to a weak strength of the retaining member 13. During the process of mounting and using, when the first hole channel 131 bears a force of the first member 12 and the first through hole 132 bears the force of the refrigerant, the retaining member 13 is prone to damage. If the dimension of D1 is too large and the dimension of D2 is too large, the distance between the first hole channel 131 and the edge of the retaining member 13 is too large, and the distance between the first through hole 132 and the edge of the retaining member 13 is too large, which leads to the dimension of the retaining member 13 being too large and increases the production cost of the retaining member 13. Therefore, 0.5×h<D1<2×h, and 0.5×h<D2<2×h, which can improve the strength of the retaining member 13, extend the service life of the retaining member 13, simultaneously, reduce the dimension of the retaining member 13 and lower the production cost of the retaining member 13.
In some embodiments, as shown in
In some embodiments, on the cross section perpendicular to the length direction of the first tube 11, the protuberance area of the first end surface is smaller than that of the second channel 122 on the cross section, i.e. a longitudinal section of the first end 123 is conical, and along the length direction of the first tube 11, the dimension of the end of the first end 123 near the retaining member 13 is larger than the dimension of the end of the first end 123 far from the retaining member 13. During the processing process, the end of the first end 123 far from the retaining member 13 is sealed by spot welding, which reduces the number of steps and parts required to seal the first member 12, thereby simplifying the structure of the first member 12, reducing the production cost of the first member 12, and improving a sealing performance of the first member 12.
In addition, along the length direction of the first tube 11, both ends of the first tube 11 are sealed by end covers to prevent the refrigerant from overflowing from the first chamber 112 of the first tube 11, thereby improving the sealing performance of the first tube 11.
In some embodiments, as shown in
In some embodiments, a part of the retaining member 13 is located in the first slotted hole 113 and connected to the first slotted hole 113, in which the first slotted hole 113 can limit the retaining member 13 to move along the length direction L of the first tube 11. In order to better limit a moving distance of the retaining member 13 along the length direction L of the first tube 11, an interference fit between the first slotted hole 113 and the retaining member 13 can be formed. When a part of the retaining member 13 is inserted into the first slotted hole 113, a bottom wall of the first slotted hole 113 can limit the movement of the retaining member 13 along the radial direction of the first tube 11.
Referring to
In some embodiments, the retaining member 13 includes at least two or more protuberances 139. The protuberance 139 is located in the first slotted hole 113, and a conjunction between the protuberance 139 with the first slotted hole 113 can limit the movement of the retaining member 13 along the length direction of the first tube 11. The retaining member 13 can be fully extended from the first slotted hole 113 and connected to the first circumferential wall 111 through the protuberance 139, so that the first side wall surface 135 of the retaining member 13 is connected and cooperated with the inner wall surface 1111 of the first circumferential wall 111, and the first side wall surface 135 is in close contact with the first circumferential wall 111, which can further increase a cooperating stability between the retaining member 13 and the first tube 11, thereby reducing the situation where the first member 12 swings or vibrates along the radial direction of the first tube 11.
Alternatively, in some embodiments, as shown in
In some embodiments, the first tube 11 includes a third hole channel 116, which is located between two protuberances 139 in the circumferential direction of the retaining member 13.
In this embodiment, as shown in
Alternatively, a part of the protuberance 139 extends out of the first slotted hole 113, and the other part of the protuberance 139 is located inside the first tube 11. This cooperation method allows the third hole channel 116 to be formed between the first side wall surface 135 and the inner wall surface 1111 of the first circumferential wall 111, which can allow the refrigerant to flow.
In some embodiments, the first slotted hole 113 can also be configured to place the retaining member 13, which is placed inside the first tube 11 through the first slotted hole 113. Compared with the above embodiments, the dimension of the first slotted hole 113 in this embodiment is larger, which not only allows the protuberance 139 to pass through, but also allows the retaining member 13 to be inserted into the first tube 11 through the first slotted hole 113. The protuberance 139 can cooperate with the first slotted hole 113 to limit the movement of the retaining member 13 along the length direction of the first tube 11. Similarly, the protuberance 139 can fully extend out of the first slotted hole 113, or partially extend out of the first slotted hole 113, and partially be located in the first tube 11.
In some embodiments, as shown in
In some embodiments, the second side wall 136 is the wall that forms the second hole channel 115 with the first circumferential wall 111, and includes a part of the first protrusion 137, therefore the first protrusion 137 is located in the second hole channel 115. Along the direction of refrigerant flow, the first protrusion 137 can act as a disturbance to the refrigerant flowing through the second hole channel 115, which is beneficial for adjusting the refrigerant distribution in the first tube 11, so as to improve the heat exchange performance of heat exchange assembly 1
In some embodiments, as shown in
In some embodiments, the second side wall 136 includes a part of the first recess 138, causing the wall surrounding the second hole channel 115 to dented in the direction of the first hole channel 131. Therefore, the first recess 138 can further increase the refrigerant flow cross sectional area of the second hole channel 115, reduce the resistance of the retaining member 13 to refrigerant flow, increase the flow rate of the refrigerant, and improve the heat exchange efficiency of the heat exchange assembly 1.
In some embodiments, as shown in
In some embodiments, as shown in
In some embodiments, as shown in
In some embodiments, the retaining member 13 includes not only the first hole channel 131 but also the first through hole 132. The hydraulic diameter of the first through hole 132 is smaller than that of the first hole channel 131, so that there will be no installation errors when mounting the first member 12, improving the assembly accuracy and efficiency. And the first through hole 132 can increase the area of the channel of the retaining member 13 that supplies the refrigerant to flow, reduce the resistance caused by the retaining member 13 to the refrigerant, increase the flow rate of the refrigerant, which is conducive to regulating the refrigerant distribution and improve the heat exchange efficiency of the heat exchange assembly 1.
It should be noted that the hydraulic diameter refers to four times the ratio of the area of a flow section to the perimeter of the flow section.
More specifically, as shown in
In some embodiments, the ratio of the maximum length dimension d of the retaining member 13 projected in the first direction to the hydraulic diameter D of the first tube 11 is less than 0.7, which can ensure that the retaining member 13 does not completely fill the first chamber 112 after being mounted in the first tube 11, so that the second side wall 136 of the retaining member 13 and the first circumferential wall 111 can surround to form the second hole channel 115, increase the area of the channel available for the refrigerant flow, and improve the heat exchange efficiency of the heat exchange assembly 1.
In some embodiments, the first through hole 132 and the first recess 138 and/or the first protrusion 137 can co-exist, which not only increases the turbulence effect, but also further increases a flow amount of the refrigerant, reduces the resistance caused by the retaining member 13 to the refrigerant, increases the flow rate of the refrigerant, and is conducive to regulating refrigerant distribution and improving the heat exchange efficiency of heat exchange assembly 1. Of course, the protuberance 139 can also exist simultaneously with one or two or even three of the first protrusion 137, the first recess 138, and the first through hole 132, and various situations will not be listed here.
The second aspect of the present embodiment provides a heat exchange system, as shown in
The heat exchange assembly 1 is the heat exchange assembly 1 described in any of the above embodiments, which further includes a second tube 14, and the second tube 14 is are arranged in parallel with the first tube 11. A plurality of the heat exchange tubes 2 are spaced apart along the length direction of the first tube 11. The heat exchange tube 2 includes a plurality of channels extending along its length direction, and the plurality of the channels are spaced apart along a width direction of heat exchange tube 2. The heat exchange tube 2 is directly or indirectly connected to the first tube 11, and the heat exchange tube 2 is directly or indirectly connected to the second tube 14. The fin 3 is connected to the heat exchange tube 2, and a part of the fin 3 is located between two adjacent heat exchange tubes 2 in the length direction of the first tube 11. A plurality of fins are provided.
In this embodiment, the heat exchange assembly 1 exchanges heat with the external environment through the heat exchange tube 2 and the fin 3 to achieve temperature regulation of the external environment. Setting the plurality of heat exchange tubes 2 and fins 3 can increase the contact area between the refrigerant and the external environment, thereby improving the working efficiency of the heat exchange system. Since the heat exchange assembly 1 is provided with the retaining element 13, during the working process of the heat exchange component 1, it is beneficial for the first element 12 to be positioned in the present position, which is conducive to reducing the deformation of the first element 12. Therefore, it is conducive to adjusting a uniform distribution of the refrigerant, so as to improve the heat exchange performance of the heat exchange assembly 1, and contribute to improve the heat exchange efficiency of the heat exchange system.
The above is only the preferred embodiments of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modifications, equivalent replacements, improvements, etc. made within spirit and principles of the present application shall be included within the scope of protection required by the present application.
Number | Date | Country | Kind |
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202122719693.8 | Nov 2021 | CN | national |
202123043218.X | Dec 2021 | CN | national |
This application is a U.S. national phase of International Application No. PCT/CN2022/130679, filed on Nov. 8, 2022, which claims priority to and benefits of Chinese Patent Application Serial No. 202122719693.8, filed on Nov. 8, 2021, and Chinese Patent Application Serial No. 202123043218.X filed on Dec. 6, 2021, both of which are incorporated by reference herein in their entireties for all purposes.
Filing Document | Filing Date | Country | Kind |
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PCT/CN2022/130679 | 11/8/2022 | WO |