The present disclosure relates to a heat exchanger including flat tubes and fins, and also relates to an air-conditioning apparatus.
Some heat exchanger has been known that includes flat tubes and fins. Patent Literature 1 discloses a heat exchanger including a plurality of flat tubes, and corrugated fins provided with a plurality of louvers. In Patent Literature 1, the fins each protrude at its upstream end portion in the air flow direction as an extended portion farther than the upstream end portion of each of the flat tubes. In general, heating energy or cooling energy is transferred away from air having exchanged heat at the upstream portion of each of the fins by the amount of heat exchanged. This reduces the heat exchange amount at the downstream portion accordingly. In Patent Literature 1, the fins each protrude at its upstream end portion farther than the upstream end portion of each of the flat tubes, and a contact area between the fins and the flat tubes is thus small at the upstream portions. With this configuration, Patent Literature 1 is intended to decrease the heat exchange amount at the upstream portion to reduce a reduction in the heat exchange amount at the downstream portion to thereby maintain the balance of the heat exchange amount between the upstream portion and the downstream portion.
Patent Literature 1: Japanese Patent No. 5563162
However, in the heat exchanger disclosed in Patent Literature 1, the fins each protrude at its upstream end portion farther than the upstream end portion of each of the flat tubes, and a strength of the fins is thus reduced.
The present disclosure has been achieved to solve the above problem, and it is an object of the present disclosure to provide a heat exchanger that ensures a sufficient strength of fins, while maintaining the balance of the heat exchange amount between the upstream portion and the downstream portion, and to also provide an air-conditioning apparatus.
A heat exchanger according to an embodiment of the present disclosure includes a plurality of flat tubes in which refrigerant flows and a plurality of fins provided between the plurality of flat tubes and configured to transfer heat of refrigerant flowing in the plurality of flat tubes. An upstream end portion of each of the plurality of flat tubes in an air flow direction is located at the same position as an upstream end portion of each of the plurality of fins or protrudes farther than the upstream end portion of each of the plurality of fins, and an opening port is formed at the upstream end portion of each of the plurality of flat tubes or at the upstream end portion of each of the plurality of fins.
According to an embodiment of the present disclosure, the upstream end portion of each of the flat tubes in the air flow direction is located at the same position as the upstream end portion of each of the fins or protrudes farther than the upstream end portion of each of the fins. This can ensure a sufficient strength of the fins. The opening port is formed at the upstream end portion of each of the flat tubes or at the upstream end portion of each of the fins. This helps maintain the balance of the heat exchange amount between the upstream portion and the downstream portion of each of the fins. That is, the heat exchanger according to an embodiment of the present disclosure can ensure a sufficient strength of the fins, while maintaining the balance of the heat exchange amount between the upstream portion and the downstream portion of each of the fins.
Embodiments of a heat exchanger and an air-conditioning apparatus of the present disclosure will be described hereinafter with reference to the drawings. Note that the present disclosure is not limited by the embodiments described below. In addition, the relationship of sizes of the components in the drawings described below including
The compressor 6, the flow switching device 7, the heat exchanger 8, the expansion unit 10, and the indoor heat exchanger 11 are connected by a refrigerant pipe 5 to form a refrigerant circuit 4 in which refrigerant flows as working gas. The compressor 6 sucks refrigerant in a low-temperature and low-pressure state, compresses the sucked refrigerant into a high-temperature and high-pressure state, and discharges the compressed refrigerant. The flow switching device 7 changes the flow direction of refrigerant in the refrigerant circuit 4, and is, for example, a four-way valve. For example, the heat exchanger 8 exchanges heat between outside air and refrigerant. The heat exchanger 8 serves as a condenser during cooling operation, and serves as an evaporator during heating operation.
The outdoor fan 9 is a device to deliver outside air to the heat exchanger 8. The expansion unit 10 is a pressure reducing valve or an expansion valve to reduce the pressure of refrigerant and expand the refrigerant. The expansion unit 10 is, for example, an electronic expansion valve whose opening degree is adjusted. For example, the indoor heat exchanger 11 exchanges heat between room air and refrigerant. The indoor heat exchanger 11 serves as an evaporator during cooling operation, and serves as a condenser during heating operation. The indoor fan 12 is a device to deliver room air to the indoor heat exchanger 11.
Next, the operating modes of the air-conditioning apparatus 1 are described. First, cooling operation is described. During cooling operation, refrigerant sucked into the compressor 6 is compressed by the compressor 6 into a high-temperature and high-pressure gas state and then discharged. The refrigerant in high-temperature and high-pressure gas state discharged from the compressor 6 passes through the flow switching device 7, and flows into the heat exchanger 8, which serves as a condenser. In the heat exchanger 8, the refrigerant exchanges heat with outside air delivered by the outdoor fan 9, and condenses into liquid. The refrigerant having condensed into a liquid state flows into the expansion unit 10, and is expanded and reduced in pressure in the expansion unit 10, so that the refrigerant is brought into a low-temperature and low-pressure two-phase gas-liquid state. The refrigerant in the two-phase gas-liquid state flows into the indoor heat exchanger 11, which serves as an evaporator. In the indoor heat exchanger 11, the refrigerant exchanges heat with room air delivered by the indoor fan 12, and evaporates into gas. At this time, the room air is cooled and thus cooling is performed in the room. The refrigerant having evaporated into a low-temperature and low-pressure gas state passes through the flow switching device 7 and is sucked into the compressor 6.
Next, heating operation is described. During heating operation, refrigerant sucked into the compressor 6 is compressed by the compressor 6 into a high-temperature and high-pressure gas state and then discharged. The refrigerant in a high-temperature and high-pressure gas state discharged from the compressor 6 passes through the flow switching device 7 and flows into the indoor heat exchanger 11, which serves as a condenser. In the indoor heat exchanger 11, the refrigerant exchanges heat with room air delivered by the indoor fan 12, and condenses into liquid. At this time, the room air is heated and thus heating is performed in the room. The refrigerant having condensed into a liquid state flows into the expansion unit 10, and is expanded and reduced in pressure in the expansion unit 10, so that the refrigerant is brought into a low-temperature and low-pressure two-phase gas-liquid state. The refrigerant in the two-phase gas-liquid state flows into the heat exchanger 8, which serves as an evaporator. In the heat exchanger 8, the refrigerant exchanges heat with outside air delivered by the outdoor fan 9, and evaporates into gas. The refrigerant having evaporated into a low-temperature and low-pressure gas state passes through the flow switching device 7 and is sucked into the compressor 6.
Each of the fins 30 is a heat transferring part to transfer heat of the refrigerant flowing in the flat tubes 20. For example, the fin 30 is a corrugated fin having regular folds and located between the flat tubes 20. The fin 30 includes an inclined face 30a that is inclined from the horizontal direction (see
The headers 40 include a header 40 connected to one end portion of each of the plurality of flat tubes 20, and another header 40 connected to the other end portion of each of the plurality of flat tubes 20. Note that in the header 40, the flow passages 21 through which refrigerant flows may be partitioned by one partition or a plurality of partitions. One of the headers 40, to which the refrigerant pipe 5 is connected, is connected to the flow switching device 7 by the refrigerant pipe 5. The other header 40, to which the refrigerant pipe 5 is connected, is connected to the expansion unit 10 by the refrigerant pipe 5. The headers 40 may be formed by using the same materials as the flat tubes 20.
On the upstream end portion of the fin 30, two holes 34 are provided as an opening port 50. The holes 34 each have a rectangular shape extending in the longitudinal direction of the fin 30. Specifically, the holes 34 are provided in the upstream portion located within one-fourth of the entire length L of the fin 30 in the longitudinal direction from the upstream end. With this configuration, the upstream end portion of the fin 30 in the air flow direction has a smaller heat-transfer area than does the downstream end portion of the fin 30. The downstream end portion of the fin 30 is located on the same plane as the downstream end portion of each of the flat tubes 20. Note that the downstream end portion of the fin 30 may be located upstream of the downstream end portion of each of the flat tubes 20. The upstream end portion of each of the flat tubes 20 is located at the same position as the upstream end portion of the fin 30.
In the present Embodiment 1, the upstream end portion of each of the flat tubes 20 in the air flow direction is located at the same position as the upstream end portion of the fin 30. The fin 30 does not protrude farther than the flat tubes 20, and the fin 30 is thus prevented from being bent during production or transport. This can ensure a sufficient strength of the fin 30. The opening port 50 is formed at the upstream end portion of the fin 30. This helps maintain the balance of the heat exchange amount between the upstream portion and the downstream portion of the fin 30. That is, the present Embodiment 1 can ensure a sufficient strength of the fin 30, while maintaining the balance of the heat exchange amount between the upstream portion and the downstream portion of the fin 30.
The holes 34 serving as the opening port 50 are provided at the upstream end portion of the fin 30. In general, heating energy or cooling energy is transferred away from air having exchanged heat at the upstream portion of the fin 30 by the amount of heat exchanged. This reduces the heat exchange amount at the downstream portion accordingly. In the present Embodiment 1, the holes 34 serving as the opening port 50 are provided at the upstream end portion of the fin 30, and the fin 30 thus has a smaller heat-transfer area at its upstream end portion in the air flow direction than at its downstream end portion. Therefore, the balance of the heat exchange amount between the upstream portion and the downstream portion of the fin 30 can be maintained. As described above, the present Embodiment 1 can ensure a sufficient strength of the fin 30, while maintaining the balance of the heat exchange amount between the upstream portion and the downstream portion of the fin 30.
A technique for some heat exchanger has been known, in which the fins each protrude at its upstream end portion in the air flow direction as an extended portion farther than the upstream end portion of each of the flat tubes. In this case, there is a possibility that the protruding portion of each of the fins may be bent during production or transport, and thus heat-transfer performance may be degraded. In a case where a drainage slit is formed in the fin, the strength of the fin is thus further reduced, and the fin has an increased probability of being bent. If the extended portion of the fin is eliminated, the heat transfer area at the upstream portion of the fin will be increased, and accordingly frost is more likely to be formed at the upstream portion of the fin. This results in a reduction in resistance to frost formation.
In contrast to this, in the present Embodiment 1 the upstream end portion of each of the flat tubes 20 is located at the same position as the upstream end portion of the fin 30, and in addition, the holes 34 serving as the opening port 50 are provided at the upstream end portion of the fin 30. This can ensure a sufficient strength of the fin 30, while maintaining the balance of the heat exchange amount between the upstream portion and the downstream portion of the fin 30.
The holes 34 serving as the opening port 50 are provided at the upstream end portion of each of the fins 30, and heat transfer at the upstream portion of each of the fins 30 is thus reduced to reduce uneven frost formation. With this configuration, the airflow passage 31 through which air flows can be prevented from being clogged with frost. Condensed water adhering to the fin 30 passes through the holes 34, and water drainage performance thus can be improved.
As illustrated in
In the present Embodiment 2, the upstream end portion of each of the flat tubes 20 is located at the same position as the upstream end portion of the fin 130. The fin 130 does not protrude farther than the flat tubes 20, and the fin 130 is thus prevented from being bent during production or transport. That is, a sufficient strength of the fin 130 can be ensured. The gaps 134 are defined between the upstream end portion of the fin 130 and the flat tubes 20, and the fin 130 thus has a smaller heat-transfer area at its upstream end portion in the air flow direction than at its downstream end portion. Therefore, the balance of the heat exchange amount between the upstream portion and the downstream portion of the fin 130 can be maintained. As described above, the present Embodiment 2 can ensure a sufficient strength of the fin 130, while maintaining the balance of the heat exchange amount between the upstream portion and the downstream portion of the fin 130.
The gaps 134 are defined between the upstream end portion of the fin 130 and the flat tubes 20, and heat transfer at the upstream portion of the fin 130 is thus reduced to reduce uneven frost formation. With this configuration, the airflow passage 31 through which air flows can be prevented from being clogged with frost. Condensed water adhering to the fin 130 passes through the gaps 134, and water drainage performance thus can be improved.
As illustrated in
In the present Embodiment 3, the flat tubes 220 each protrude at its upstream end portion farther than the upstream end portion of the fin 230. The fin 230 does not protrude farther than the flat tubes 220, and the fin 230 is thus prevented from being bent during production or transport. That is, a sufficient strength of the fin 230 can be ensured. The gaps 234 are defined between the upstream end portion of the fin 230 and the flat tubes 220, and the fin 230 thus has a smaller heat-transfer area at its upstream end portion in the air flow direction than at its downstream end portion. Therefore, the balance of the heat exchange amount between the upstream portion and the downstream portion of the fin 230 can be maintained. As described above, the present Embodiment 3 can ensure a sufficient strength of the fin 230, while maintaining the balance of the heat exchange amount between the upstream portion and the downstream portion of the fin 230.
The gaps 234 are defined between the upstream end portion of the fin 230 and the flat tubes 220, and heat transfer at the upstream portion of the fin 230 is thus reduced to reduce uneven frost formation. With this configuration, the airflow passage 31 through which air flows can be prevented from being clogged with frost. Condensed water adhering to the fin 230 passes through the gaps 234, and water drainage performance thus can be improved. Furthermore, each of the flat tubes 220 has a tip end shaped into a curve, and an airflow resistance is thus reduced.
As illustrated in
In the present Embodiment 4, although the fins 330 protrude farther than the flat tubes 20, the reinforcement portions 360 are provided between the portions of the fins 330 protruding farther than the flat tubes 20, and the fins 330 are thus prevented from being bent during production or transport. That is, a sufficient strength of the fins 330 can be ensured. The upstream end portion of each of the fins 330 is not in contact with the flat tubes 20, and the fins 330 thus each have a smaller heat-transfer area at its upstream end portion in the air flow direction than at its downstream end portion. Therefore, the balance of the heat exchange amount between the upstream portion and the downstream portion of each of the fins 330 can be maintained. As described above, the present Embodiment 4 can ensure a sufficient strength of the fins 330, while maintaining the balance of the heat exchange amount between the upstream portion and the downstream portion of each of the fins 330.
The upstream end portion of each of the fins 330 is not in contact with the flat tubes 20, and heat transfer at the upstream portion of each of the fins 330 is thus reduced to reduce uneven frost formation. With this configuration, the airflow passage 31 through which air flows can be prevented from being dogged with frost. Condensed water adhering to the fins 330 flows on the reinforcement portions 360, which is resin, and water drainage performance thus can be improved.
As illustrated in
In the present Embodiment 5, although the fin 430 protrudes farther than the flat tubes 20, the reinforcement portions 434 are formed at the upstream end portion of the fin 430, and the fin 430 is thus prevented from being bent during production or transport. That is, a sufficient strength of the fin 430 can be ensured. The upstream end portion of the fin 430 is not in contact with the flat tubes 20, and the fin 430 thus has a smaller heat-transfer area at its upstream end portion in the air flow direction than at its downstream end portion. Therefore, the balance of the heat exchange amount between the upstream portion and the downstream portion of the fin 430 can be maintained. As described above, the present Embodiment 5 can ensure a sufficient strength of the fin 430, while maintaining the balance of the heat exchange amount between the upstream portion and the downstream portion of the fin 430.
The upstream end portion of the fin 430 is not in contact with the flat tubes 20, and heat transfer at the upstream portion of the fin 430 is thus reduced to reduce uneven frost formation. With this configuration, the airflow passage 31 through which air flows can be prevented from being clogged with frost. Condensed water adhering to the fin 430 flows on the reinforcement portions 434, which is resin, and water drainage performance thus can be improved.
As illustrated in
In the present Embodiment 6, the upstream end portion of each of the flat tubes 20 is located at the same position as the upstream end portion of the fin 530, The fin 530 does not protrude farther than the flat tubes 20, and the fin 530 is thus prevented from being bent during production or transport. That is, a sufficient strength of the fin 530 can be ensured. The opening port 50 that is opened and closed by the opening-closing louver 535 is formed at the upstream end portion of the fin 530, and the fin 530 thus has a smaller heat-transfer area at its upstream end portion in the air flow direction than at its downstream end portion. Therefore, the balance of the heat exchange amount between the upstream portion and the downstream portion of the fin 530 can be maintained. As described above, the present Embodiment 6 can ensure a sufficient strength of the fin 530, while maintaining the balance of the heat exchange amount between the upstream portion and the downstream portion of the fin 530.
The opening port 50 that is opened and closed by the opening-closing louver 535 is formed at the upstream end portion of the fin 530, and heat transfer at the upstream portion of the fin 530 is thus reduced to reduce uneven frost formation. With this configuration, the airflow passage 31 through which air flows can be prevented from being clogged with frost. Condensed water adhering to the fin 530 passes through the opening port 50, and water drainage performance thus can be improved.
1: air-conditioning apparatus, 2: outdoor unit, 3: indoor unit, 4: refrigerant circuit, 5: refrigerant pipe, 6: compressor, 7: flow switching device, 8: heat exchanger, 9: outdoor fan, 10: expansion unit, 11: indoor heat exchanger, 12: indoor fan, 20: flat tube, 21: flow passage, 30: fin, 30a: inclined face, 31: airflow passage, 32: louver, 33: slit, 34: hole, 40: header, 50: opening port, 108: heat exchanger, 130: fin, 134: gap, 208, 208a: heat exchanger, 220, 220a: flat tube, 230: fin, 234, 234a: gap, 308: heat exchanger, 330: fin, 360: reinforcement portion, 408, 408a: heat exchanger, 430, 430a: fin, 434, 434a: reinforcement portion, 508: heat exchanger, 530: fin, 535: opening-closing louver
Filing Document | Filing Date | Country | Kind |
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PCT/JP2020/020357 | 5/22/2020 | WO |