Patent Application
20120145364
The present invention relates to a heat exchanger and an indoor unit provided with the same. More particularly, the present invention relates to a heat exchanger in which plural rows of heat transfer tubes are arranged along the air flow direction, the heat exchanger being used for an air conditioner and the like, and an indoor unit provided with the same.
Conventionally, in an air conditioner and the like, there is frequently used a cross fin and tube type heat exchanger provided with a large number of plate-shaped fins provided side by side in an air flow supplied by a fan, and a plurality of heat transfer tubes inserted into holes formed in the fins and arranged so as to be substantially orthogonal to the air flow direction.
In such a cross fin and tube type heat exchanger, in general, plural rows or plural columns of heat transfer tubes are arranged along the air flow direction. In order to enhance a heat exchanging performance between a refrigerant flowing in the heat transfer tubes and the ambient air, there are various proposals regarding outer diameters of the heat transfer tubes, a pitch of the fins, and the like (for example, refer to Patent Literatures 1 to 2).
In a case where a heat exchanger is used as an evaporator, a refrigerant for performing heat exchange with the air is in a two-phase state of containing a large volume of a liquid refrigerant in an inlet part of the heat exchanger, and in a wet state or a superheated state in an outlet part of the heat exchanger. Meanwhile, in a case where the heat exchanger is used as a condenser, the refrigerant is in a superheated state in the inlet part of the heat exchanger and in a liquid state in the outlet part of the heat exchanger.
In such a way, a state of the refrigerant is changed while flowing in the heat exchanger due to the heat exchange with the air. However, selection of tube diameters of plural rows of heat transfer tubes in consideration with such a state change has not been proposed yet.
The present inventors variously examined, and as a result, found that by changing the tube diameters of the heat transfer tubes according to the state of the refrigerant, specifically regarding three rows of heat transfer tubes arranged along the air flow direction, by making an inlet side heat transfer tube in a case of using as the evaporator or an outlet side heat transfer tube in a case of using as the condenser has the smallest diameter, and by setting a tube diameter of a heat transfer tube on the opposite side of the heat transfer tube having the smallest diameter and a tube diameter ratio between two rows of the heat transfer tubes within a predetermined range, a heat exchanging performance can be improved while suppressing an increase in a pressure loss, and thus, the inventors completed the present invention.
That is, an object of the present invention is to provide a heat exchanger capable of improving the heat exchanging performance while suppressing the increase in the pressure loss.
A heat exchanger according to a first aspect of the present invention is a heat exchanger, in which a large number of plate-shaped fins are attached to outer peripheries of heat transfer tubes through which a refrigerant flows, the heat exchanger being for performing heat exchange with the air, wherein
three rows of heat transfer tubes are arranged along an air flow direction,
among the three rows of the heat transfer tubes, an inlet side heat transfer tube in a case of using as an evaporator or an outlet side heat transfer tube in a case of using as a condenser has the smallest diameter,
in a case where the most windward side heat transfer tube has the smallest diameter, a tube diameter of the most windward side heat transfer tube is D1, a tube diameter of the middle heat transfer tube is D2, and a tube diameter of the most leeward side is D3, D1<D2=D3, 4 mm≦D3≦10 mm, and 0.6≦D1/D3<1 are satisfied, and
in a case where the most leeward side heat transfer tube has the smallest diameter, the tube diameter of the most leeward side heat transfer tube is D1, the tube diameter of the middle heat transfer tube is D2, and the tube diameter of the most windward side is D3, D1<D2=D3, 4 mm≦D3≦10 mm, and 0.6≦D1/D3<1 are satisfied.
A heat exchanger according to a second aspect of the present invention is a heat exchanger, in which a large number of plate-shaped fins are attached to outer peripheries of heat transfer tubes through which a refrigerant flows, the heat exchanger being for performing heat exchange with the air, wherein
three rows of heat transfer tubes are arranged along an air flow direction,
among the three rows of the heat transfer tubes, an inlet side heat transfer tube in a case of using as an evaporator or an outlet side heat transfer tube in a case of using as a condenser has the smallest diameter,
in a case where the most windward side heat transfer tube has the smallest diameter, a tube diameter of the most windward side heat transfer tube is D1, a tube diameter of the middle heat transfer tube is D2, and a tube diameter of the most leeward side is D3, D1=D2<D3, 5 mm≦D3≦10 mm, and 0.64≦D1/D3≦1 are satisfied, and
in a case where the most leeward side heat transfer tube has the smallest diameter, the tube diameter of the most leeward side heat transfer tube is D1, the tube diameter of the middle heat transfer tube is D2, and the tube diameter of the most windward side is D3, D1=D2<D3, 5 mm≦D3≦10 mm, and 0.64≦D1/D3<1 are satisfied.
A heat exchanger according to a third aspect of the present invention is a heat exchanger, in which a large number of plate-shaped fins are attached to outer peripheries of heat transfer tubes through which a refrigerant flows, the heat exchanger being for performing heat exchange with the air, wherein
three rows of heat transfer tubes are arranged along an air flow direction,
among the three rows of the heat transfer tubes, an inlet side heat transfer tube in a case of using as an evaporator or an outlet side heat transfer tube in a case of using as a condenser has the smallest diameter,
in a case where the most windward side heat transfer tube has the smallest diameter, a tube diameter of the most windward side heat transfer tube is D1, a tube diameter of the middle heat transfer tube is D2, and a tube diameter of the most leeward side is D3, D1<D2<D3, 5 mm≦D3≦10 mm, and 0.5≦D1/D3<1 and 0.75≦D2/D3<1 are satisfied, and
in a case where the most leeward side heat transfer tube has the smallest diameter, the tube diameter of the most leeward side heat transfer tube is D1, the tube diameter of the middle heat transfer tube is D2, and the tube diameter of the most windward side is D3, D1<D2<D3, 5 mm≦D3≦10 mm, and 0.5≦D1/D3<1 and 0.75≦D2/D3<1 are satisfied.
In the heat exchanger according to the first to third aspects of the present invention, among the three rows of the heat transfer tubes arranged along the air flow direction, the inlet side heat transfer tube in a case of using as the evaporator or the outlet side heat transfer tube in a case of using as the condenser has the smallest diameter. The tube diameters are equal or larger from the heat transfer tube having the smallest diameter toward a heat transfer tube on the opposite side of the above heat transfer tube. Regarding the tube diameter D1 of the heat transfer tube having the smallest diameter, the tube diameter D2 of the adjacent heat transfer tube, and the tube diameter D3 of the remaining heat transfer tube, D3 is set to be a value within a predetermined range, and a tube diameter ratio D1/D3 or D2/D3 is set to be a value within a predetermined range. Thus, a heat exchanging performance can be improved while suppressing an increase in a pressure loss.
For example, when the refrigerant after passing through an expansion valve (in a wet state of containing a large volume of a liquid refrigerant) flows through the most windward side heat transfer tube having the smallest diameter at the time of a cooling operation, a flow velocity of the refrigerant flowing through the heat transfer tube is increased. As a result, heat transfer efficiency between the refrigerant in the tube and the air outside the tube is increased. Thereby, heat exchange efficiency can be improved. Meanwhile, with the refrigerant in a wet state of containing a small volume of the liquid refrigerant or a superheated state, a heat transfer coefficient is not really increased even with a small diameter but only the pressure loss is increased. Thus, the other heat transfer tubes are made to have larger diameters than the tube diameter of the most windward side heat transfer tube.
In this case, at the time of a heating operation, a gas refrigerant compressed by a compressor is supplied to the most leeward side heat transfer tube, and sent from the most windward side heat transfer tube to the expansion valve. As well as the time of the cooling operation, the refrigerant in a wet state of containing a large volume of the liquid refrigerant flows through the most windward side heat transfer tube having the smallest diameter. Thus, the flow velocity of the refrigerant flowing through the heat transfer tube is increased, and as a result, the heat transfer efficiency between the refrigerant in the tube and the air outside the tube is increased. Thereby, the heat exchange efficiency can be improved.
The tube diameter of the heat transfer tube having the smallest diameter is preferably within a range of 3 to 4 mm. Since the tube diameter is within this range, the heat transfer coefficient can be increased while ensuring a certain flow rate of the refrigerant.
A width of the plate-shaped fin attached to the heat transfer tube having the smallest diameter is preferably larger than widths of the plate-shaped fins attached to the other heat transfer tubes. In this case, by increasing a fin area around the heat transfer tube with the increased heat transfer coefficient, the heat exchanging performance can be further improved.
An indoor unit of the present invention is an indoor unit, including the heat exchanger according to any of the first to third aspects, and a fan for making an air flow through the heat exchanger, wherein
the heat transfer tube having the smallest diameter is arranged on the most windward side, and a refrigerant flowing through the heat transfer tubes and an air flow are parallel flows at the time of a cooling operation while being counter flows at the time of a heating operation.
Since the indoor unit of the present invention includes the above heat exchanger, the heat exchanging performance can be improved while suppressing the increase in the pressure loss. At the time of the heating operation when the heat exchanger functions as the condenser, by making the tube diameter of the heat transfer tube in the row where the refrigerant containing a large volume of the liquid refrigerant flows the smallest, a degree of supercooling (subcooling) is increased, so that a COP at the time of heating can be increased. Further, an APF largely influenced by the COP at the time of heating can be largely improved.
The tube diameter of the heat transfer tube having the smallest diameter is preferably within a range of 3 to 4 mm. Since the tube diameter is within this range, the heat transfer coefficient can be increased while ensuring a certain flow rate of the refrigerant.
A width of the plate-shaped fin attached to the heat transfer tube having the smallest diameter is preferably larger than widths of the plate-shaped fins attached to the other heat transfer tubes. In this case, by increasing a fin area around the heat transfer tube with the increased heat transfer coefficient, the heat exchanging performance can be further improved.
The fan can be arranged in a substantially center of a casing arranged on the back side of a ceiling, the heat exchanger can be arranged in the casing so as to surround the fan, and the innermost side heat transfer tube or the outermost side heat transfer tube of the heat exchanger can have the smallest diameter. In this case, in a ceiling-buried type indoor unit, the heat exchanging performance can be improved while suppressing the increase in the pressure loss.
Preferably, the heat transfer tube having the smallest diameter is arranged on the innermost side, and the refrigerant flowing through the heat transfer tubes and an air flow are parallel flows at the time of a cooling operation while being counter flows at the time of a heating operation. In this case, at the time of the heating operation when the heat exchanger functions as the condenser, by making the tube diameter of the heat transfer tube in the innermost side (windward side) row where the refrigerant containing a large volume of the liquid refrigerant flows the smallest, a degree of supercooling (subcooling) is increased, so that a COP at the time of heating can be increased. Further, an APF largely influenced by the COP at the time of heating can be largely improved.
According to the heat exchanger of the present invention, the heat exchanging performance can be improved while suppressing the increase in the pressure loss.
Hereinafter, an embodiment of a heat exchanger of the present invention and an indoor unit provided with the same will be described in detail with reference to the attached drawings.
A decorative panel 5 is arranged so as to cover an opening in a center of a lower surface of the casing 3. The decorative panel 5 has an air inlet 6 for suctioning the air in an air-conditioned room, and four air outlets 7 arranged so as to form a rectangle in an outer periphery of the air inlet 6.
A suction grille 8, a filter 9 for removing grit, dust, and the like in the air suctioned from the suction grille 8, and a bell mouth 10 for guiding the air suctioned from the air inlet 6 into the casing 3 are arranged in the air inlet 6.
At each air outlet 7, there is provided a flap 11 oscillated about a shaft extending in the longitudinal direction of the air outlet 7 by a motor (not shown). The fan 4 is a centrifugal fan for suctioning the air in the air-conditioned room into the casing 3 through the air inlet 6 and blowing off the air in the outer peripheral direction. A motor 12 forming the fan 4 is fixed to the casing 3 via a vibration-proof rubber 13. It should be noted that in
As shown in
In the heat exchanger 1 of the present embodiment, three rows of heat transfer tubes 20 are arranged along the air flow direction (the radially outward direction with taking the fan 4 as a center shown by chain line arrows in
In the heat exchanger 1 of the present embodiment, the innermost row heat transfer tube 20a on the most windward side has the smallest diameter. That is, at the time of the cooling operation when functioning as the evaporator, a refrigerant whose pressure is lowered by an expansion valve (not shown) (a refrigerant in a wet state of containing a large volume of a liquid refrigerant) is supplied to the innermost row heat transfer tube 20a, and the refrigerant in a wet state or a gas state is sent out from the outermost row heat transfer tube 20c on the most leeward side to a compressor (not shown) in a subsequent stage (black arrows in
In the heat transfer tubes 20 of the heat exchanger 1, the innermost row heat transfer tube 20a has the smallest diameter. Specifically, an outer diameter D1 of the innermost row heat transfer tube 20a is 4 mm, an outer diameter of the heat transfer tube 20b of an outer diameter D2 in the middle row is 5 mm, and an outer diameter D3 of the outermost row heat transfer tube 20c is 6 mm. That is, the tube diameters of the three rows are selected so as to satisfy D1<D2<D3, 5 mm≦D3≦10 mm, and 0.5≦D1/D3<1 or 0.75≦D2/D3≦1.
In any case of the time of the cooling operation and the time of the heating operation, the liquid refrigerant or the refrigerant in a wet state of containing a large volume of the liquid refrigerant flows through the innermost row heat transfer tube 20a having the smallest diameter. When the tube diameter of the innermost row heat transfer tube 20a through which such a refrigerant flows has a small diameter, a flow velocity of the refrigerant flowing through the heat transfer tube 20a is increased. As a result, heat transfer efficiency between the refrigerant in the tube and the air outside the tube is increased. Thereby, heat exchange efficiency can be improved. Meanwhile, with the refrigerant in a wet state of containing a small volume of the liquid refrigerant or a superheated state, a heat transfer coefficient is only increased less than the liquid refrigerant even with a small diameter but only a pressure loss is increased. Thus, the tube diameters D2, D3 of the heat transfer tube 20b and the heat transfer tube 20c are larger diameters than the outer diameter D1 of the innermost row heat transfer tube 20a. Thereby, a heat exchanging performance can be improved while suppressing an increase in the pressure loss.
In
From
There is a tendency that the smaller the tube diameter D3 is, the earlier the ability reaches a peak. It is found that in a case where the tube diameter ratio (D1/D3) is 0.5 and the tube diameter D3 is 5 mm, the ability of the heat exchanger is substantially equal to a case where the tube diameters of the three rows are all equal to each other.
From
In
As described above, from
In the present embodiment, the diameter is gradually increased to 4 mm, 5 mm, and 6 mm from the innermost row heat transfer tube 20a toward the outermost row heat transfer tube 20c, that is, in the direction of going away from the innermost row heat transfer tube 20a. By making the tube diameter of the heat transfer tube through which the liquid refrigerant or the refrigerant in a wet state of containing a large volume of the liquid refrigerant flows the smallest and gradually changing the tube diameter such that as a ratio of the liquid refrigerant is decreased, the tube diameter of the heat transfer tube is increased, the heat exchanging performance can be furthermore improved while balancing improvement of the heat transfer coefficient and the increase in the pressure loss.
In the present invention, the innermost row heat transfer tube 20a is not limited to 4 mm but can be appropriately selected for example within a range of 3 to 7 mm as long as the heat transfer tube is the smallest in the three rows of the heat transfer tubes. Among the above range, the heat transfer tube is preferably selected within a range of 3 to 4 mm since the heat transfer coefficient can be increased while ensuring a certain flow rate of the refrigerant.
The tube diameter of the heat transfer tube 20b in the middle row can be selected for example within a range of 4 to 8 mm. Further, the tube diameter of the outermost row heat transfer tube 20c can be selected for example within a range of 5 to 10 mm.
In the present embodiment, as shown in
It should be noted that although the tube diameters D1, D2, D3 of the three rows of the heat transfer tubes satisfy D1<D2<D3 in the above embodiment, the present invention is not limited to this. As long as the tube diameter of the heat transfer tube on the most windward side or the most leeward side is the smallest diameter, the tube diameters may satisfy D1<D2=D3 or D1=D2<D3.
In a case of D1<D2=D3, the tube diameters D1, D2, D3 of the three rows of the heat transfer tubes are selected so as to satisfy 4 mm≦D3≦10 mm and 0.6≦D1/D3≦1.
In a case of D1=D2<D3, the tube diameters D1, D2, D3 of the three rows of the heat transfer tubes are selected so as to satisfy 5 mm≦D3≦10 mm and 0.64≦D1/D3<1.
In
From
In a case where the tube diameter D3 is 3.2 mm, it is found that as the tube diameter ratio (D1/D3) is decreased less than 1, the ability of the heat exchanger is gradually decreased. It can be thought that when the tube diameter D3 is too small, there is only the influence of the increase in the pressure loss, and even when the tube diameter ratio (D1/D3) is decreased, the heat exchanging ability is not improved but conversely lowered.
From the above, in a case of D1<D2=D3, it is found that when satisfying 4 mm≦D3≦10 mm, and 0.6≦D1/D3≦1, the performance of the heat exchanger is improved more than a case where the tube diameters of the three rows are all equal to each other (D1=D2=D3).
In
From
In cases where the tube diameter D3 is 3.2 mm and 4 mm, it is found that as the tube diameter ratio (D1/D3) is decreased less than 1, the ability of the heat exchanger is decreased. It can be thought that when the tube diameter D3 is too small, there is only the influence of the increase in the pressure loss, and even when the tube diameter ratio (D1/D3) is decreased, the heat exchanging ability is not improved but conversely lowered.
From the above, in a case of D1=D2<D3, it is found that when satisfying 5 mm≦D3≦10 mm, and 0.64≦D1/D3≦1, the performance of the heat exchanger is improved more than a case where the tube diameters of the three rows are all equal to each other (D1=D2=D3).
It should be noted that the above embodiment is only an example and the present invention is not limited to such an embodiment. For example, in the above embodiment, the heat exchanger is arranged on the air outlet side of the fan. However, the present invention can also be applied to a heat exchanger arranged on the air inlet side of the fan.
In the above embodiment, the heat exchanger of the indoor unit is considered. However, the present invention can also be applied to a heat exchanger of an outdoor unit. Further, the heat exchanger of the present invention is not limited to a heat exchanger for an air conditioner but can also be applied to other equipment such as a heat exchanger for a refrigeration unit as long as the heat exchange is performed between the refrigerant flowing in the tubes and the air.
In the above embodiment, the indoor unit of the air conditioner for performing cooling and heating is considered. However, the present invention can also be applied to an indoor unit of an air conditioner for performing any one of the cooling and the heating.
In the above embodiment, the substantially annular heat exchanger is arranged so as to surround the fan in a center. However, as long as the three rows of the heat transfer tubes are arranged along the air flow direction, a shape or arrangement of the heat exchanger can be appropriately selected in accordance with an installment space or the like.
In the above embodiment, a relationship between the air flow and the refrigerant is parallel flows at the time of the cooling operation while being counter flows at the time of the heating operation. However, the relationship may be converse. That is, the refrigerant after passing through the expansion valve can be supplied from the most leeward side heat transfer tube at the time of the cooling operation, meanwhile, the refrigerant after being compressed by the compressor can be supplied from the most windward side heat transfer tube at the time of the heating operation. In this case, the liquid refrigerant or the refrigerant in a wet state of containing a large volume of the liquid refrigerant flows through the most leeward side heat transfer tube. Thus, the tube diameter of the most leeward side heat transfer tube has the smallest diameter.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2009-253210 | Nov 2009 | JP | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/JP2010/068926 | 10/26/2010 | WO | 00 | 2/17/2012 |
