The present invention relates to a heat exchanger installed in a heat source unit such as an outdoor unit and configured to minimize deterioration of frost formation resistance, and a refrigeration cycle apparatus including the heat exchanger.
A plate fin-tube heat exchanger has been conventional as a heat exchanger applied to a refrigeration cycle apparatus, such as an air-conditioning apparatus. Such a heat exchanger is generally formed of a plurality of plate-shaped fins having circular holes and a plurality of heat transfer tubes having circular cross sections inserted through the fins.
As an example of such a heat exchanger, “a fin-tube heat exchanger including a plurality of heat transfer fins stacked substantially parallel to each other with predetermined gaps and a plurality of heat transfer tubes extending through the heat transfer fins in a direction substantially perpendicular to a planar direction of the heat transfer fins, the heat transfer tubes extending through through-holes in the heat transfer fins, substantially cylindrical fin collars being formed around the through-holes and extending in the direction substantially perpendicular to the planar direction of the heat transfer fins, and the heat transfer tubes being inserted through the through-holes while the heat transfer tubes being in close contact with the fin collars to exchange heat between gas flowing in the planar direction of the heat transfer fins and heat refrigerant flowing inside the heat transfer tubes, wherein slits are provided in the heat transfer fins only in a direction of rows substantially perpendicular to a flow direction of the gas, and wherein parts of the heat transfer fins upwind of the slits in flow of the gas are uplifted to provide projections having respective openings formed on a downwind side by the slits, with the projections not formed at positions crossing straight lines passing through the centers of the heat transfer tubes and parallel to the flow direction of the gas” has been proposed (see Patent Literature 1, for example).
Further, “a heat exchanger including heat transfer tubes 12, 12, . . . , 12, 12, and . . . , a multiple of heat transfer fins 13a, 13a, . . . , 13b, 13b, and . . . disposed side by side to cross the heat transfer tubes 12, 12, . . . , 12, 12, and . . . , and cut-and-raised pieces 14, 14, . . . , 14, 14, and . . . provided on heat transfer surfaces of the heat transfer fins 13a, 13a, . . . , 13b, 13b, and . . . , with lower end portions of the cut-and-raised pieces 14, 14, . . . , 14, 14, and . . . , provided with linear portions b, b, . . . , c, c, and . . . for guiding condensed water extending toward the lower side” has been proposed (see Patent Literature 2, for example).
Further, “a heat exchanger including heat transfer tubes, a plurality of heat transfer fins disposed side by side to cross the heat transfer tubes, and cut-and-raised pieces provided on heat transfer surfaces of the heat transfer fins, with lower end portions of the cut-and-raised pieces provided with water guiding portions for drainage” has been proposed (see Patent Literature 3, for example).
Patent Literature 1: Japanese Patent No. 4775429 (Embodiment 1 and other sections)
Patent Literature 2: Japanese Unexamined Patent Application Publication No. 2008-249320 (
Patent Literature 3: Japanese Unexamined Patent Application Publication No. 2010-255974 (
The fin-tube heat exchanger described in Patent Literature 1 is capable of obtaining excellent heat transfer performance by forming the projections, and secures drain passages for the condensed water and minimizes an increase in ventilation resistance by defining the areas in which the projections are not formed.
The heat exchangers described in Patent Literatures 2 and 3 improve the performance of the heat exchangers by enhancing heat transfer with cutouts, such as slits, provided between the heat transfer tubes, and are provided with devices, such as drain passages provided between the heat transfer tubes, to improve the drainage performance.
When a heating operation is performed with any of the thus-configured heat exchangers installed in a heat source unit such as an outdoor unit, the heat exchanger operates as an evaporator. Operating a heat exchanger as an evaporator may form frost on the heat exchanger. The frost formation on the heat exchanger occurs on leading edge portions of the fins (most upstream sides of the fins in flow of air) and fin slit portions, and also on parts of the heat transfer tubes. Further, the frost formation on the parts of the heat transfer tubes contributes to blockage of air passages.
In each of the heat exchangers described in Patent Literature 1 to 3, the projections or cutouts are provided in spaces between the heat transfer tubes, which serve as air release passages during the frost formation. Consequently, heat transfer is promoted, and the air release passages are blocked with grown frost during the frost formation.
In particular, when the formed frost grows in parts of the heat transfer tubes located on upstream sides of the air passages, the frost formation resistance deteriorates, and the air fails to reach the downstream side of the heat exchanger, preventing the heat exchange during the frost formation, that is, degrading the frost formation resistance.
The present invention has been made to solve the issues as described above, and aims to provide a heat exchanger that secures the air release passages during the frost formation to minimize the deterioration of the frost formation resistance, and a refrigeration cycle apparatus including the heat exchanger.
A heat exchanger according to an embodiment of the present invention includes a plurality of fins arranged parallel to each other with predetermined gaps therebetween, and a plurality of heat transfer tubes that extend through the fins. The fins have a multi-column configuration, and the plurality of heat transfer tubes are aligned in a multiple of rows along a direction perpendicular to a direction in which the fins are aligned in columns. When the columns are numbered in ascending order from a most upstream side of flow of air flowing through the heat exchanger, the plurality of heat transfer tubes include first heat transfer tubes that extend through the fins in a first column being one of the columns, and second heat transfer tubes that extend through the fins in a second column being another one of the columns and are positioned on upper sides and lower sides of the first heat transfer tubes in the direction in which the plurality of heat transfer tubes are aligned in the multiple of rows. The fins are provided with first regions in at least a part of which a heat transfer promoting portion is formed, and second regions in which the heat transfer promoting portion is not formed. Each of the second regions is included in at least one of a region between a lower end portion of one of the first heat transfer tubes and an upper end portion of one of the second heat transfer tubes closest to the one of the first heat transfer tubes, and a region between an upper end portion of another one of the first heat transfer tubes and a lower end portion of the one of the second heat transfer tubes closest to the other one of the first heat transfer tubes.
A refrigeration cycle apparatus according to an embodiment of the present invention includes a heat source unit equipped with the above-described heat exchanger and a use-side unit connected to the heat source unit.
The heat exchanger according to the embodiment of the present invention has the second regions provided in the fins, and thus is capable of securing the air release passages during the frost formation and minimizing the deterioration of the frost formation resistance.
The refrigeration cycle apparatus according to the embodiment of the present invention includes the above-described heat exchanger, and thus is capable of continuously performing the operation without blockage of the air passages in the heat exchanger even during the frost formation on the heat exchanger.
Embodiment 1 and Embodiment 2 of the present invention will be described below with reference to the drawings as necessary. In the following drawings including
The heat source unit (also referred to as outdoor unit) 60 forms a part of a refrigeration cycle apparatus. The heat source unit 60 is connected to an indoor unit (also referred to as use-side unit or load-side unit) to thereby form the refrigeration cycle apparatus. Further, component devices mounted in the heat source unit 60 and the indoor unit (a compressor, a heat source-side heat exchanger (the heat exchanger 50), an expansion device (an expansion valve 12), and a use-side heat exchanger 71) are connected by pipes to thereby form a refrigerant circuit and perform an air-conditioning operation or a hot water supply operation, for example. The refrigeration cycle apparatus will be described in Embodiment 2.
The heat source unit 60 includes a housing 60A forming an exterior. As illustrated in
The mechanical chamber 62 is provided with a compressor 10, a four-way valve 11, the expansion valve 12, a muffler 16, refrigerant pipes 15 for connecting these devices, and other devices.
The air-sending device chamber 63 is provided with the heat exchanger 50, an air-sending fan 20, a fan motor 21, a motor support 22, and other devices.
Details of the components provided in the mechanical chamber 62 and the air-sending device chamber 63 will be described below.
The compressor 10 compresses refrigerant circulating through a refrigeration cycle into high-temperature, high-pressure refrigerant, and discharges the compressed refrigerant.
The four-way valve 11 switches a flow of the refrigerant depending on the operation. When a heating energy supply operation of supplying heating energy to the load side is performed, the four-way valve 11 is switched as indicated by a solid line in
The expansion valve 12 expands the refrigerant by reducing the pressure, and is formed of a valve controllable to change the opening degree, such as an electronic expansion valve.
The muffler 16 has a role of stabilizing the flow rate of the refrigerant by accumulating a certain amount of gas refrigerant and then distributing the refrigerant to the compressor 10.
The heat exchanger 50 is a cross-fin, fin-and-tube heat exchanger. Details of the heat exchanger 50 will be described later. The heat exchanger 50 is formed into a substantially L-shape in a plan view. A heat exchange area of the heat exchanger 50 can be increased by forming the heat exchanger 50 into the substantially L-shape.
The air-sending fan 20 is an air-sending unit formed of an axial-flow fan (propeller fan), for example.
The fan motor 21 is for rotating the air-sending fan 20. The fan motor 21 is supported by the motor support 22.
The motor support 22 is a member supporting the fan motor 21.
An operation of the heat source unit 60 during the heating energy supply operation will be described.
When the compressor 10 is driven, the refrigerant is increased in pressure and discharged in a high-temperature, high-pressure state by the compressor 10. The refrigerant discharged from the compressor 10 passes through the four-way valve 11, and then is supplied to the heat exchanger mounted in the indoor unit, illustration of which is omitted, to be cooled into a low-temperature, high-pressure state through heat exchange with air. In this process, air for heating is supplied from the indoor unit, and an air-conditioned space is heated. The refrigerant returns to the heat source unit 60, and is expanded through pressure reduction by the expansion valve 12 into a low-temperature, low-pressure state. The refrigerant is heated by the heat exchanger 50, and then returns to the compressor 10.
When the refrigeration cycle apparatus performs the heating energy supply operation (a heating operation, for example), the heat exchanger 50 operates as an evaporator in the heat source unit 60. Operating the heat exchanger 50 as an evaporator may form frost on the heat exchanger 50. As described above, the frost formation on the heat exchanger 50 also occurs on parts of heat transfer tubes in addition to leading edge portions of fins and fin slit portions. When the formed frost grows, air passages are eventually blocked.
In general, a cross-fin, fin-and-tube heat exchanger has fins formed with heat transfer promoting portions, such as slits, to produce a heat transfer promotion effect. Such heat transfer promoting portions promote heat transfer, allowing frost to block even air release passages desired to be secured during the frost formation. In particular, when the formed frost grows in parts of the heat transfer tubes located on upstream sides of the air passages, the air fails to reach the downstream side of the heat exchanger, preventing the heat exchange during the frost formation. That is, the frost formation resistance of the heat exchanger is substantially degraded. Consequently, the heat exchanger 50 adopts the following configuration.
As illustrated in
The plurality of fins 1 are arranged in a direction parallel to the direction of flow of air, and have a multi-column configuration.
The direction parallel to the direction of the flow of air is defined as the “column direction.”
When columns are numbered in ascending order from the most upstream side of the flow of air flowing through the heat exchanger 50, the fin 1A corresponds to a “fin in the first column.”
When columns are numbered in ascending order from the most upstream side of the flow of air flowing through the heat exchanger 50, the fin 1B corresponds to a “fin in the second column.”
The plurality of heat transfer tubes 2 are provided in a direction perpendicular to the direction of the flow of air through the fins 1.
The direction perpendicular to the direction of the flow of air is defined as the “row direction.” Further, the heat transfer tubes 2A correspond to “first heat transfer tubes” of the present invention, and the heat transfer tubes 2B correspond to “second heat transfer tubes” of the present invention.
Further, in the heat exchanger 50, a heat transfer promoting portion such as a slit is not provided between preceding and following ones of the heat transfer tubes 2 in the fins 1 to minimize the frost formation on parts of the air passages serving as ultimate release passages during the frost formation. The preceding and following ones of the heat transfer tubes 2 refer to, with reference to one of the heat transfer tubes 2A on the most upstream side of the flow of air for heat exchange, the heat transfer tube 2A and one or two of the heat transfer tubes 2B closest to the heat transfer tube 2A and positioned on the upper side and/or the lower side of the heat transfer tube 2A. That is, in the heat exchanger 50, the heat transfer promoting portion is not provided in a region between a lower end portion of one of the heat transfer tubes 2A and an upper end portion of the corresponding one of the heat transfer tubes 2B and a region between an upper end portion of one of the heat transfer tubes 2A and a lower end portion of the corresponding one of the heat transfer tubes 2B (three regions (second regions) L illustrated in
However, the heat exchanger 50 illustrated in
Meanwhile, in the heat exchanger 50, the heat transfer promoting portion 3 such as a slit for producing the heat transfer promotion effect is formed in each of regions of the fins 1 not including the region L (first regions). In each of the regions of the fins 1 not including the region L, however, the heat transfer promoting portion 3 may be formed, and is not necessarily required to be formed. In the regions of the fins 1 not including the region L, the heat transfer promoting portion 3 is formed in a region of 62 described below.
With this configuration, the heat exchanger 50 can secure the region L as the air release passage, even when the formed frost grows. In particular, when the formed frost grows on parts of the heat transfer tubes 2A, the region L serves as the air release passage, and thus the air reaches the downstream side of the heat exchanger 50, and the heat exchange continues. Consequently, the heat exchanger 50 is capable of minimizing the deterioration of the frost formation resistance.
Meanwhile, in the heat exchanger 50, the heat transfer promoting portion 3 may be formed in each of the regions not including the region L, and when the heat transfer promoting portion 3 is formed, the heat transfer is promoted.
Although
Further, the region L may be provided on a part. For example, as illustrated in
Further, in configuring the heat exchanger 50, the size of the region L is preferably determined in consideration of a stagnation region length (δ1) around each of the heat transfer tubes 2. In a portion of δ1, the amount of formed frost is originally small owing to the separation of flow of air from a leading edge portion of the heat transfer tube 2. That is, the region L is set to the area excluding the portion of δ1. This configuration can form the heat transfer promoting portion 3 in the portion of δ1, and the heat transfer is promoted in the portion of δ1. As for the width, the region L can secure the air release passage.
Further, in configuring the heat exchanger 50, the regions other than the region L, that is, the regions in each of which the heat transfer promoting portion 3 is formed, is preferably determined in consideration of a stagnation region length (δ2) of a slipstream behind each of the heat transfer tubes 2. A portion of δ2 is a slipstream portion behind the heat transfer tube 2, in which air originally does not flow smoothly. That is, the heat transfer promoting portion 3 is not formed in the region L, but is formed in each of the regions including δ2. With this configuration, the heat transfer promoting portion 3 is formed in the portion of δ2, and the heat transfer is promoted in the portion of δ2. As for the width, the region L can secure the air release passage. The region L in this case may or may not include δ1.
As described above, in the heat exchanger 50, forming the region L secures the air release passage during the frost formation and minimizes the deterioration of the frost formation resistance. In the heat exchanger 50, consequently, the air passage is not blocked even during the frost formation, and thus the operation can be continued.
The indoor unit (also referred to as use-side unit or load-side unit) 70 forms a part of the refrigeration cycle apparatus 100 together with the heat source unit 60. Further, the component devices mounted in the heat source unit 60 and the indoor unit 70 (the compressor 10, the heat exchanger 50, the expansion valve 12, and the use-side heat exchanger 71) are connected by pipes to thereby form a refrigerant circuit. For example, the refrigeration cycle apparatus 100 is used in performing an air-conditioning operation in an air-conditioned space (such as an indoor space installed with the indoor unit 70). Further, for example, the refrigeration cycle apparatus 100 is used in performing a hot water supply operation of boiling water with the use-side heat exchanger 71. In Embodiment 2, however, a description will be given in the assumption that the refrigeration cycle apparatus 100 performs the air-conditioning operation.
The heat source unit 60 is as described in Embodiment 1.
The indoor unit 70 is equipped with the use-side heat exchanger 71 and an air-sending fan 72.
The use-side heat exchanger (also referred to as indoor heat exchanger or load-side heat exchanger) 71 may be formed of a cross-fin, fin-and-tube heat exchanger similarly to the heat exchanger 50. When heat is exchanged with water, brine, or another material, however, the use-side heat exchanger 71 may be formed of a microchannel heat exchanger, a shell-and-tube heat exchanger, a heat-pipe heat exchanger, a double-pipe heat exchanger, a plate heat exchanger, or another type of heat exchanger. A case in which the use-side heat exchanger 71 exchanges heat with air and refrigerant will be described here as an example.
The air-sending fan 72 is an air-sending unit formed of a through-flow fan (cross-flow fan), for example.
The air-conditioning operation of the refrigeration cycle apparatus 100 will be described.
When the compressor 10 is driven, the refrigerant is increased in pressure and discharged in a high-temperature, high-pressure state by the compressor 10. The refrigerant discharged from the compressor 10 is supplied to the use-side heat exchanger 71 and cooled into a low-temperature, high-pressure state through heat exchange with air. In this process, air for heating is supplied from the indoor unit 70, and the air-conditioned space is heated. The refrigerant flows out of the use-side heat exchanger 71 and is expanded through pressure reduction by the expansion valve 12 into a low-temperature, low-pressure state. The refrigerant is heated by the heat exchanger 50, and then returns to the compressor 10.
When the compressor 10 is driven, the refrigerant is increased in pressure and discharged in a high-temperature, high-pressure state by the compressor 10. The refrigerant discharged from the compressor 10 is supplied to the heat exchanger 50 and cooled into a low-temperature, high-pressure state through heat exchange with air. The refrigerant flows out of the heat exchanger 50, and is expanded through pressure reduction by the expansion valve 12 into a low-temperature, low-pressure state. The refrigerant is heated by the use-side heat exchanger 71. In this process, air for cooling is supplied from the indoor unit 70, and the air-conditioned space is cooled. The refrigerant flowing out of the use-side heat exchanger 71 returns to the compressor 10.
As described above, the refrigeration cycle apparatus 100 includes the heat exchanger 50, and thus is capable of securing the air release passages even during the frost formation and minimizing the deterioration of the frost formation resistance. Further, the air passages of the heat exchanger 50 are not blocked even during the frost formation on the heat exchanger 50, and thus the refrigeration cycle apparatus 100 is capable of continuously performing the heating energy supply operation.
The numerical values described in Embodiment 1 are only illustrative, and the present invention is not limited to the described numerical values.
1 fin 1A fin 1B fin 10 fin 2 heat transfer tube 2A heat transfer tube 2B heat transfer tube 20 heat transfer tube 3 heat transfer promoting portion 10 compressor 11 four-way valve 12 expansion valve 15 refrigerant pipe 16 muffler 20 air-sending fan 21 fan motor 22 motor support 50 heat exchanger 60 heat source unit 60A housing 61 divider 62 mechanical chamber 63 air-sending device chamber 70 indoor unit 71 use-side heat exchanger 72 air-sending fan 100 refrigeration cycle apparatus L region
Filing Document | Filing Date | Country | Kind |
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PCT/JP2014/063003 | 5/15/2014 | WO | 00 |