This application is a U.S. national stage application of PCT/JP2012/002881 filed on Apr. 26, 2012, the contents of which are incorporated herein by reference.
The present invention relates to indoor units and the like that perform air-conditioning of air-conditioned spaces.
There exist related-art four-way cassette-type indoor units that can be ceiling mounted in air-conditioned spaces. Such indoor units have a structure in which, for example, an outer peripheral portion (laterally side portions) of an air-sending device such as a turbofan is surrounded by heat exchanger. The air-sending device sucks air from below and laterally blows the sucked air so that the air is air-conditioned by passing through the heat exchanger, and the air-conditioned air is blown to the air-conditioned space. In the heat exchanger of such an indoor unit, headers are disposed at upper and lower positions, a plurality of flat tubes are arranged in the up-down direction (vertical direction) between the headers, and corrugated fins are disposed between the flat tubes (see, for example, Patent Literature 1).
Patent Literature 1: Japanese Unexamined Patent Application Publication No. 2007-147144 (FIG. 4)
As described above, in the four-way cassette-type indoor unit, a rectangular (quadrangle) enclosure is formed, and the four sides of the enclosure are formed by the heat exchanger. However, as is the case with the indoor unit of the above-described Patent Literature 1, when the headers, which have a rigid structure so as to have, for example, a pressure-resistant property, are provided at the upper and lower positions, it is difficult to perform bending on the heat exchanger.
Thus, in the indoor unit described in the above-described Patent Literature 1, four heat exchangers (heat exchanger units) are disposed on the four sides, thereby surrounding the air-sending device in four directions. When the header or the like is provided in each of the units, the mounting area (area opposing the air) that contributes to actual heat exchange is reduced in the heat exchanger, and accordingly, heat exchange performance is reduced. In order to obtain the capacity, an increased number of short flat tubes are provided. This increases the number of branches of the refrigerant, and accordingly, distribution of the refrigerant at the header becomes difficult.
The present invention is proposed to address the above-described problem. An object of the present invention is to provide a heat exchanger and the like, which is disposed so as to oppose the flows of air in, for example, a plurality of directions and with which heat exchange can be efficiently performed.
A heat exchanger according to the present invention includes heat exchange units. Each of the heat exchanger units includes a plurality of plate fins and a plurality of flat tubes. The plate fins are arranged spaced apart from one another at intervals so as to allow air to flow therebetween. The flat tubes each have an L shape and are inserted through the plate fins so that a refrigerant flows therethrough in a direction in which the plate fins are arranged. The heat exchange units are combined to each other so as to form a rectangular shape.
According to the present invention, the heat exchange units, which include the flat tubes bent into the L-shape, are combined to each other to form the rectangular heat exchanger. Thus, for example, in a four-way cassette-type indoor unit, the mounting area can be increased compared to a heat exchanger that includes four heat exchange units to form an enclosure. Furthermore, since the rectangular shape is formed by combining the L-shaped heat exchange units with each other, the pressure loss of the refrigerant flowing through channels can be reduced. Thus, heat exchange can be efficiently performed.
As illustrated in
The indoor unit 200 has a unit air inlet 210c provided at a central portion of a lower surface thereof. The unit air inlet 210c serves as an inlet, through which the air flows into a main body. The indoor unit 200 also has a unit air outlet 210d provided around the unit air inlet 210c. The unit air outlet 210d serves as an outlet, through which the air flows out of the main body. The air inlet grille 211a, the unit air inlet 210c, the unit air outlet 210d, and the panel air outlets 211b communicate with one another.
The indoor unit 200 includes therein a turbofan 201, a bell mouth 214, a fan motor 215, and a heat exchanger 100. The turbofan 201 is a centrifugal-type air-sending device including a rotational shaft disposed in the vertical direction. The turbofan 201 generates air flows to blow the air sucked through the air inlet grille 211a in lateral directions (horizontal directions in
The finned tube-type heat exchanger 100 is disposed downstream of the turbofan 201 so as to surround the turbofan 201. When the indoor unit of Embodiment 1 is applied to, for example, an air-conditioning apparatus, the heat exchanger 100 functions as an evaporator in a cooling operation and functions as a condenser in a heating operation. Here, in Embodiment 1, all the components that form the heat exchanger 100 are made of aluminum or alloys containing aluminum.
The distributors 110 and the flow rate-regulating capillary tubes 120 serve as refrigerant branching and combining means that is connected to refrigerant inlets/outlets of the flat tubes 150 and causes a flow of the refrigerant to branch, and the headers 130 serves as the refrigerant branching and combining means that is connected to the refrigerant inlets/outlets of the flat tubes 150 and causes flows of the refrigerant to combine with one another. When the heat exchanger 100 functions as the evaporator, the distributors 110 each distribute a two-phase gas-liquid refrigerant (including a liquid refrigerant) flowing from the refrigerant pipe on the liquid side to the flat tubes 150 through the flow rate-regulating capillary tubes 120. When the heat exchanger 100 functions as the condenser, the distributors 110 each cause the flows of the liquid refrigerant (including the two-phase gas-liquid refrigerant) flowing from the flat tubes 150 through the flow rate-regulating capillary tubes 120 to be combined with one another and to flow into the refrigerant pipe on the liquid side. The flow rate-regulating capillary tubes 120 are disposed between the distributors 110 and the flat tubes 150. The flow rate-regulating capillary tubes 120 regulate the flow rate so as to cause the refrigerant relating to distribution by the distributors 110 to uniformly flow into the flat tubes 150. When the heat exchanger 100 functions as the evaporator, the headers 130 cause the flows of the gaseous refrigerant (including the two-phase gas-liquid refrigerant) flowing from the flat tubes 150 to be combined with one another and to flow into the refrigerant pipe on the gas side. When the heat exchanger 100 functions as the condenser, the headers 130 cause the gaseous refrigerant flowing from the refrigerant pipe on the gas side to branch and flow into the flat tubes 150. Here, in Embodiment 1, when, for example, the heat exchanger 100 functions as the evaporator, the refrigerant inlets of the flat tubes 150 are connected to the distributors 110 and the flow rate-regulating capillary tubes 120, and the refrigerant outlets are connected to the headers 130. However, the present invention is not limited to this. For example, the headers may be connected to both the inlets and the outlets. Although each of the heat exchange units at least includes the distributor 110, the flow rate-regulating capillary tubes 120, and the header 130 in Embodiment 1, the present invention is not limited to this. For example, a single distributor 110 may distribute the refrigerant to the flat tubes 150 of a plurality of heat exchange units. Alternatively, the flows of refrigerant from a plurality of heat exchange units may be combined with one another by a single header 130.
The plate-shaped plate fins 140 are parallel to one another and spaced apart from one another at regular intervals in a refrigerant channel direction (a direction perpendicular to the flat tube 150 arrangement direction). Here, each of the plate fins 140 has a plurality of insertion holes 141 in the longitudinal direction (flat tube 150 arrangement direction, vertical direction in
Here, by arranging the distributors 110, the flow rate-regulating capillary tubes 120, and the headers 130 close to one another in the indoor unit 200, the inner capacity of the indoor unit 200 can be effectively used. Accordingly, in Embodiment 1, as illustrated in
In this structure, in the heat exchanger of the four-way cassette-type indoor unit, in order to position the refrigerant inlets and outlets of the flat tubes on the same side with a substantially rectangular enclosure, it is considered that one heat exchange unit is bent at three positions. In this case, the flat tubes 150 each need to be bent a plurality of times. Here, the flat tubes and the plate fins are generally joined to one another by brazing, and the fins may buckle due to the bending performed many times. Thus, the number of bending is preferably as much reduced as possible. In the heat exchanger 100 of Embodiment 1, the turbofan 201 is surrounded by the substantially rectangular enclosure formed by combining two L-shaped heat exchange units, in each of which the flat tubes 150 are each bent once. In order to position the refrigerant inlets and outlets of the flat tubes 150 on the same side in each of the heat exchange units, the flat tubes 150 are bent into a U-shape on the other side (rear side in
Referring to view (b) of
Next, the flow of the refrigerant in the heat exchanger 100 in Embodiment 1 is described. Here, the heat exchanger 100 is assumed to function as the evaporator. The two-phase gas-liquid refrigerant having flowed into each of the distributors 110 is subjected to regulation of the flow rates in branched channels by flow resistances in the flow rate-regulating capillary tubes 120 and, after that, flows into the flat tubes 150 connected by the circular tube joints 160. The refrigerant having flowed into the flat tubes 150 flows through the refrigerant channels 151. The refrigerant turns around at bent portions on the other side (rear side in
As described above, according to the indoor unit 200 of Embodiment 1, the heat exchanger 100 is formed by combining two heat exchange units each including the flat tubes 150, which are bent to have an L-shape. Thus, compared to the case where the enclosure of the heat exchanger is formed by four heat exchange units, the ratio of the mounting area contributing to heat exchange can be increased. Furthermore, compared to a heat exchanger that uses a single heat exchange unit formed by being bent a plurality of times to have a rectangular shape, the length of each of the channels is substantially halved in the entirety of the heat exchanger, and accordingly, pressure loss of the refrigerant can be reduced to about the half. Thus, air-conditioning performance can be improved.
Although the example of the heat exchange unit has a single row structure in Embodiment 1 described above, the technique described herein may also be applied to the heat exchange unit having two or more rows.
Although the heat exchanger 100 (heat exchange units) includes the flat tubes 150 having a hairpin-shaped structure in Embodiments described above, the present invention is not limited to this. For example, two flat tubes may be joined to each other by the U-bend so that the refrigerant inlet and the refrigerant outlet of the flat tubes are positioned on the same side. Alternatively, a joint that connects the flat tube to a circular tube may be attached to the flat tubes, and the connection is made by a U-bend for a circular tube.
Alternatively, two flat tubes may be connected to each other by the header so that the refrigerant inlet and the refrigerant outlet thereof are positioned on the same side. In this case, the two-phase gas-liquid refrigerant being evaporated or condensed passes through the header. Thus, it is preferable that the interior of the header be separated so that the flows of the refrigerant passing through the flat tubes are not mixed together.
The compressor 311 compresses a sucked refrigerant and discharges the compressed refrigerant. Here, although it is not limiting, the compressor 311 may have a capability of varying the capacity (amount of refrigerant fed per unit time) thereof by arbitrarily varying an operating frequency with, for example, an inverter circuit or the like. The four-way valve 312 is a valve that switches the flow of the refrigerant between, for example, the flow for a cooling operation and the flow for a heating operation.
The outdoor heat exchanger 313 according to Embodiment 4 exchanges heat between the refrigerant and the air (outdoor air). For example, during the heating operation, the outdoor heat exchanger 313 functions as the evaporator, evaporating and gasifying the refrigerant. During, the cooling operation, the outdoor heat exchanger 313 functions as the condenser, condensing and liquefying the refrigerant.
The expansion valve 314 of an expansion device (flow-rate control means) or the like reduces the pressure of and expands the refrigerant. When, for example, the expansion valve 314 uses an electronic expansion valve or the like, an opening degree is adjusted in accordance with an instruction from control means (not illustrated) or the like. The indoor heat exchanger 101 exchanges heat between, for example, the air subjected to air-conditioning and the refrigerant. During, the heating operation, the indoor heat exchanger 101 functions as the condenser, condensing and liquefying the refrigerant. Meanwhile, during the cooling operation, the indoor heat exchanger 101 functions as the evaporator, evaporating and gasifying the refrigerant.
Initially, the cooling operation of the refrigeration cycle apparatus is described in accordance with the flow of the refrigerant. In the cooling operation, the four-way valve 312 is switched so as to establish a connection relationship indicated by solid lines. The high-temperature high-pressure gaseous refrigerant compressed by and discharged from the compressor 311 passes through the four-way valve 312 and flows into the outdoor heat exchanger 313. Then, the refrigerant passes through the outdoor heat exchanger 313 and exchanges heat with the outdoor air, thereby the refrigerant is condensed and liquefied. The refrigerant (liquid refrigerant) flows into the expansion valve 314. The pressure of the refrigerant is reduced by the expansion valve 314, and the refrigerant, which has entered a two-phase gas-liquid state, flows out of the outdoor unit 300.
The two-phase gas-liquid refrigerant having flowed out of the outdoor unit 300 passes through the liquid refrigerant pipe 500 and flows into the indoor unit 200. The refrigerant is distributed by the distributor 110 and the flow rate-regulating capillary tubes 120 and flows into the indoor heat exchanger 101. As described above, the refrigerant passes through the flat tubes 150 of the indoor heat exchanger 101 and exchanges heat with, for example, the air subjected to air-conditioning. This causes the refrigerant to be evaporated and gasified. The refrigerant (gas refrigerant) flows out of the indoor unit 200.
The gas refrigerant having flowed out of the indoor unit 200 passes through the gas refrigerant pipe 400 and flows into the outdoor unit 300. The refrigerant then passes through the four-way valve 312 and is sucked into the compressor 311 again. Thus, the refrigerant of the air-conditioning apparatus is circulated and air-conditioning (cooling) is performed.
Next, the heating operation is described in accordance with the flow of the refrigerant. In the heating operation, the four-way valve 312 is switched so as to establish a connection relationship indicated by dotted lines. The high-temperature high-pressure gaseous refrigerant compressed by and discharged from the compressor 311 passes through the four-way valve 312 and flows out of the outdoor unit 300. The gas refrigerant having flowed out of the outdoor unit 300 passes through the gas refrigerant pipe 400 and flows into the indoor unit 200.
The refrigerant, which has been passed through the flat tubes 150 of the indoor heat exchanger 101 and condensed and liquefied by exchanging heat with, for example, the air subjected to air-conditioning, passes through the distributor 110 and the flow rate-regulating capillary tubes 120 and flows out of the indoor unit 200.
The refrigerant having flowed out of the indoor unit 200 passes through the liquid refrigerant pipe 500 and flows into the outdoor unit 300. Then, the pressure of the refrigerant is reduced by the expansion valve 314, and the refrigerant, which has entered a two-phase gas-liquid state, flows into the outdoor heat exchanger 313. Then, the refrigerant passes through the outdoor heat exchanger 313 and exchanges heat with the outdoor air, thereby the refrigerant is evaporated and gasified. The gasified refrigerant (gas refrigerant) passes through the four-way valve 312 and is sucked into the compressor 311 again. Thus, the refrigerant of the air-conditioning apparatus is circulated and air-conditioning (heating) is performed.
As described above, in the air-conditioning apparatus (refrigeration cycle apparatus) according to Embodiment 4, the air-conditioning apparatus exhibiting high heat exchange efficiency can be obtained by using the above-described indoor unit 200. Accordingly, energy can be saved. Furthermore, the size of the indoor unit 200 can be reduced. Thus, the cost of the production and the like can be reduced.
Above Embodiments described the heat exchanger corresponds to the air flows in four directions. However, the technique herein can be applied to heat exchangers that correspond to the air flows in, for example, two directions and three directions. The technique herein can be applied not only to the heat exchanger of the indoor unit but also to a heat exchanger disposed in the outdoor unit.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2012/002881 | 4/26/2012 | WO | 00 | 10/9/2014 |
Publishing Document | Publishing Date | Country | Kind |
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WO2013/160957 | 10/31/2013 | WO | A |
Number | Name | Date | Kind |
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20100205993 | Matsuda | Aug 2010 | A1 |
20110094258 | Lee | Apr 2011 | A1 |
Number | Date | Country |
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S62-005050 | Jan 1987 | JP |
63-231123 | Sep 1988 | JP |
H01-131851 | May 1989 | JP |
09-280587 | Oct 1997 | JP |
2003-161589 | Jun 2003 | JP |
2003-287239 | Oct 2003 | JP |
2003-287390 | Oct 2003 | JP |
2007-147144 | Jun 2007 | JP |
2010-127511 | Jun 2010 | JP |
2010-185614 | Aug 2010 | JP |
2010-249374 | Nov 2010 | JP |
2012-032089 | Feb 2012 | JP |
2008041656 | Apr 2008 | WO |
Entry |
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Chinese Office Action issued on Nov. 2, 2015 in the corresponding CN application No. 201280073172.0 (English translation attached). |
Office Action issued Dec. 15, 2015 in the corresponding JP application No. 2014-512026 (with English translation). |
Extended European Search Report issued Feb. 18, 2016 in the corresponding EP application No. 12875061.9. |
Office Action mailed Jun. 23, 2015 issued in corresponding JP patent application No. 2014-512026 (and English translation). |
International Search Report of the International Searching Authority mailed Jun. 12, 2012 for the corresponding international application No. PCT/JP2012/002881 (and English translation). |
Japanese Office Action mailed on Sep. 15, 2015 in the corresponding JP Application No. 2014-512026.(English translation attached). |
Office Action dated May 3, 2016 issued in corresponding CN patent application No. 201280073172.0 (and English translation). |
Number | Date | Country | |
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20150059400 A1 | Mar 2015 | US |