The invention relates to a heat exchanger, comprising a hollow central body which is received in a housing and defines an inner channel for a first medium, wherein a space surrounding the central body in the housing defines at least one outer channel for a second medium, wherein the central body has on either side parts protruding from a main plane thereof and the central body comprises at least two substantially parallel profiled plates connected locally to each other. Such a heat exchanger is known in different variants.
Heat exchangers are applied in many fields in order to transfer heat from a medium with relatively high temperature to a medium with relatively low temperature. Heat exchangers can be intended to cool relatively hot media. Heat exchangers can on the other hand also be intended to heat a relatively cold medium. This is for instance the case when heat exchangers are applied in central heating systems (CHs) or tap water systems. Water is heated in such systems by being brought into heat-exchanging contact with flue gases of a burner.
Conflicting requirements are often set for heat exchangers, and particularly heat exchangers for CH installations and tap water systems. The media thus have to be able to flow through the channels properly, i.e. with low pressure losses, and be brought into intensive contact with each other. At the same time a heat exchanger must be of relatively simple construction and capable of production at low cost and in large series. It must also be possible to clean and service heat exchangers in simple manner.
U.S. Pat. No. 1,966,133 discloses a heat exchanger comprising two castings. The castings are provided with a peripheral flange with openings, whereby they can be clamped against each other with bolts. Baffle plates likewise provided with a peripheral flange are clamped between the castings, whereby the heat exchanger can be disassembled, for instance for the purpose of cleaning operations or replacement of parts.
DE-C1-195 46 190 relates to a heat exchanger provided with a double plate-shaped pipe of a rectangular cross-section. Combustion gases flow from a combustion chamber in opposite directions along a water flow for heating. The outer channels transport the hot combustion gases which heat the water in the inner channel lying therebetween.
The invention now has for its object to provide an improved heat exchanger.
According to the invention this is achieved in that the parts protruding from the main plane of the central body are connected to mutually opposite parts of the housing, wherein the protruding parts bound the outer channel such that the outer channel has a meandering form substantially parallel to the main plane of the central body. A good heat transfer is obtained by means of the meandering form of the outer channel. And because the boundary of the outer channel is formed by connecting the protruding parts of the central body locally to the housing, the heat exchanger is of simple construction.
Both the inner channel and the outer channel can be well defined in the heat exchanger according to the invention. A desired flow characteristic can hereby be realized for both the first medium and the second medium. Since in the case of the heat exchanger according to the invention, in contrast to most known heating exchangers, the flow behaviour of the two media can be influenced to a great extent by designing the respective flow channels in accordance with their flow medium, an optimized heat transfer is obtained.
Uncooled parts in the heat exchanger can further be prevented, and the design provides for the flue gas medium not to come into contact with the weld seams.
A further advantage of the simple construction of the heat exchanger according to the invention is that it can be manufactured in simple manner. While conventional heat exchangers are generally cast or assembled by welding a large number of plates to each other, the design according to the invention can be manufactured by giving three or four plates a desired form and welding them to each other. The elongate structure resulting here has the further advantage that the heat of the gas flame can be well distributed. Conventional heat exchangers constructed around the one or more gas burners have the drawback that the hot heat source is in the centre and the heat is distributed over the heat exchanger with difficulty.
According to a first preferred embodiment, the at least one outer channel defines between two adjacent protruding parts a flow direction of the second medium which is oriented substantially transversely of the flow direction of the first medium through the inner channel. This creates a transverse flow between the first medium and the second medium.
In a further embodiment of the heat exchanger according to the invention the protruding parts on either side lie opposite each other and form local widened portions of the inner channel. These widened portions function as swirl chambers, whereby the first medium is set into motion transversely of its flow direction, which results in an improved heat transfer.
In an alternative embodiment of the heat exchanger the protruding parts on either side are offset relative to each other and the inner channel has a meandering form. The path length to be covered by the flue gases is increased by this meandering.
When an intermediate space between successive protruding parts and/or one (or more) dimensions of the protruding parts varies in a flow direction of the first medium, a good and uniform heat transfer can be achieved over the whole surface area of the heat exchanger, taking into consideration the variation in the temperature differences between the media.
A structurally simple embodiment of the heat exchanger is obtained when the central body comprises at least two substantially parallel profiled plates connected locally to each other. The number of individual components is hereby reduced, and production thereby simplified.
The protruding parts of the central body can in that case be formed in simple manner by mutually parallel indentations of the plates.
An easily manufactured heat exchanger is then obtained when the indentations are substantially U-shaped or V-shaped. Such indentations can be made quickly and easily by a press or punch.
The construction of the heat exchanger is simplified still further when the housing comprises at least two substantially parallel plates extending on either side of the central body and connected locally thereto. The heat exchanger can then be constructed in its entirety from a small number of plates, a minimum of three.
The plates of the central body and/or the plates of the housing can in each case be identical here, whereby it is possible to suffice with two types of plate in the construction of the heat exchanger.
A robust but nevertheless structurally simple heat exchanger is obtained when the plates are connected to each other and/or to the central body by welds. Different welding techniques can be applied here depending on the materials used and the embodiment. Spot welding, laser welding, TIG welding and the like can be envisaged.
In order to enable easy cleaning or maintenance of the heat exchanger the profiled plates of the central body are preferably connected releasably to each other. The heat exchanger can thus be taken apart periodically.
The housing and/or the central body of the heat exchanger is/are advantageously manufactured at least partially from stainless steel and/or titanium. This material combines an excellent resistance to the effects of the through-flowing media with good heat conduction, and can still be processed in relatively simple manner.
When the inner channel is connectable to an outlet of a burner, and the one or more outer channels to a water conduit, the heat exchanger can be used to heat through-flowing using flue gases, for instance in a CH installation or a tap water system.
The invention also relates to a method for forming a heat exchanger as described above. According to the invention this method comprises the steps of giving each of a number of plates a desired profile shape, placing the thus profiled plates substantially mutually parallel onto each other and locally connecting to each other the plates placed onto each other such that at least two separate, continuous channels are defined therebetween. A heat exchanger can thus be constructed easily and quickly.
The plates can be at least partially manufactured here from stainless steel and/or titanium.
The plates can be given the desired profile shape by punching or pressing. Punching and welding are known and well-developed techniques in the manufacture of radiators, whereby the plates can be manufactured via a reliable and simple production process.
The plates can further be connected locally to each other by welds.
At least some plates can advantageously be connected releasably to each other.
When the heat exchanger comprises at least two inner and two outer plates, the inner plates can be connected releasably to each other, while the outer plates are each welded to the adjacent inner plate.
At least some plates can advantageously be provided with a repeating profile by forming mutually parallel indentations therein.
The indentations can here be substantially U-shaped or V-shaped.
A distance between successive indentations and/or a width and/or a depth of the indentations may vary over the surface of the plate.
When the heat exchanger comprises at least two inner and two outer plates, the inner plates and/or outer plates can in each case be identical.
When the heat exchanger comprises at least two inner and two outer plates, the inner plates can have a corresponding repeating profile and they can be placed onto each other such that their indentations substantially coincide, thus forming a meandering channel between the plates.
When the heat exchanger comprises at least two inner and two outer plates, the inner plates can on the other hand have a corresponding repeating profile and be placed back to front onto each other such that their mutually opposite indentations form local widened portions in a channel defined between the plates.
Finally, the invention further relates to a method for bringing a first medium and a second medium into heat-exchanging contact with each other, wherein the first and second media flow along each other via a heat-exchanging surface.
In the method of heat exchange according to the invention the first medium flows in a first main direction and in a second direction substantially transversely thereof, and the second medium flows substantially parallel to the first main direction and in a third direction, wherein the third direction lies substantially transversely of both the first main direction and the second direction. Allowing the media to thus flow along each other in different directions creates a good heat transfer.
When the first medium periodically flows out and flows back on either side of the first main direction, the flow of this medium becomes turbulent, whereby the medium comes into full heat-exchanging contact with the second medium.
A similar effect can be achieved when the first medium follows a meandering flow path.
For an optimal heat transfer, the second medium can in both cases also follow a meandering flow path.
The heat exchanger preferably comprises a meandering flow path for both the inner channel and the outer channel. By embodying both channels as a meandering flow path the flow of the first medium in the inner channel, for instance combustion gases, and of the second medium in the outer channel, for instance water for heating, can be influenced such that an optimal heat transfer can be realized.
The first medium can here be gaseous and the second medium liquid. When the method is applied in a CH installation or tap water system, the first medium can comprise flue gases coming from a burner and the second medium can be water.
In order to prevent the temperature rising too high in the area surrounding the heat exchanger, it is recommended that the second medium flows substantially wholly around the first medium.
The invention will now be elucidated on the basis of a number of examples. Reference is made here to the accompanying drawing, in which:
A heat exchanger 10 (
Inner channel 3 is connected here to an outlet 8 of a burner 9, while outer channel 4 is connected to a water conduit (not shown here). It is noted that the design of heat exchanger 10 provides space for a wide burner 9, this having the advantage that it has a relatively large burner area. Inner channel 3 can be formed integrally with outlet 8. A fuel/air mixture is combusted in burner 9, and the resulting flue gases here form the first medium M1. The second medium M2 in outer channel 4, so in this case through-flowing water which for instance circulates in a CH installation or is drawn off as tap water, is heated to a desired temperature by means of these flue gases. In the shown example the water M2 otherwise flows through heat exchanger 1 parallel to but in opposite direction to the flue gases M1.
Central body 1 and housing 2 are each formed here by respective pairs of mutually connected plates 13, 14 and 15, 16. Plates 13, 14 forming the walls of central body 1 are thus profiled here, while plates 15, 16 forming outer walls 6 of housing 2 are in this embodiment substantially flat—although curved to some extent so as to form a connection between the relatively great height of outlet chamber 8 and the thinner heat exchanger 10.
The profile of plates 13, 14 is formed in this example by a series of parallel indentations 17 in the originally flat plates. Plates 13, 14 are identical here but are placed back to front onto each other, whereby indentations 17 are directed away from each other and form the widened portions 7 of inner channel 3. Indentations 17 otherwise have a flat U-shape with sharp edges 18, 19. The legs of the U-shape between edges 18, 19 and the bottom of the U-shape are flat here, whereby indentations 17 can be shaped in simple manner in the initially flat plate. Different techniques, such as punching or pressing, or even rolling, can be used to form the indentations. These techniques are applied for instance in the manufacture of radiators and are reliable and simple, and thereby cost-effective.
In the shown example plates 13-16 are manufactured from stainless steel. Protruding parts 5 of plates 13, 14 of central body 1 are attached here to plates 15, 16 of housing 2 by means of welds 26. Different welding techniques can be used here, such as spot welding, TIG welding or laser welding. The end edges of the different plates 13-16 are also mutually connected in order to close housing 2 and central body 1—with the exception of the inflow and outflow openings—and to prevent direct contact of media M1 and M2. The above stated welding techniques can also be used for these end connections.
In the shown example the dimensions of indentations 17 and their mutual distance are always the same. Inner and outer channels 3, 4 are hereby formed, the throughflow area of which close to the outflow side is in principle the same as that close to the inflow side. The flow rates of media M1, M2 between the inflow and outflow sides will then substantially not vary either.
In an alternative embodiment (
In this embodiment the form and dimensions of protruding parts 5 and the intermediate space between successive protruding parts 5 otherwise vary in the flow direction of media M1, M2 (
In a variant of this embodiment the protruding parts 5 are still offset, so that inner channel 3 has a meandering form. The width of indentations 17 and their mutual distance is however constant here, whereby channel 3 has a regularly repeating form (
Another embodiment is characterized in that the plates 13, 14 which form central body 1 follow the form of plates 15, 16 of outer walls 6 of housing 2 (
In yet another embodiment of heat exchanger 10 it is not only plates 13, 14 forming the central body which are profiled, but also plates 15, 16 which form housing 2 (
In a variant of this embodiment the straight pieces 21 of plates 15, 16 which form outer walls 6 of housing 2 are so narrow that in cross-section the plates 15, 16 resemble a series of mutually connected arches (
In this embodiment each pair of plates 13, 14 and 15, 16 is further symmetrical relative to the main plane of central body 1. Heat exchanger 10 can hereby be given a divisible form in simple manner. Plates 13, 14 are for this purpose connected releasably to each other, while plates 15, 16 are each attached permanently to a corresponding plate 13, 14, for instance welded thereto. Each respective set of mutually attached plates 13, 15 and 14, 16 forms an identical module here. Heat exchanger 10 can in this way be taken apart again if desired, for instance in order to clean channels 3, 4 or for maintenance operations.
Heat exchanger 10 and burner 8 are in practice often received in a vertically oriented casing 23 which is intended for suspension on a wall (
A method for forming a heat exchanger 10 as described above comprises the first step S1 of supplying a number of plates 13-16, manufactured for instance from stainless steel or titanium (
A heat exchanger 10 according to the invention is therefore easy to manufacture and has a relatively small number of individual components. It is possible with heat exchanger 10 according to the invention to form a relatively large heat-exchanging surface area while using relatively little material. The vicinity of heat exchanger 10 is moreover relatively cool because the water M2 flows substantially wholly around the hot flue gases M1.
As shown particularly clearly in the exploded view of
Plates 13, 14 together enclose inner channel 3 which forms the flue gas labyrinth. Indentations 17 here ensure that the hot flow of flue gases M1 swirls and mixes.
At least one side edge of plates 13, 14 is provided with passage openings 27 through which the water flow M2 can flow from the underside to the upper side and vice versa. Outer channel 4 is provided at the outer end with an outflow opening 28 through which the heated water M2 can leave heat exchanger 10.
Also shown in the cross-section shown in
The ninth embodiment shown in
The tenth embodiment of heat exchanger 10 is shown in
The use of a single flow channel 4 has the advantage that on the one hand a blockage is not likely to occur and will on the other hand, in the unlikely event a blockage should occur, be quickly detected.
It is nevertheless possible to envisage water flow M2 through flow channel 4 being divided into two flows: a first flow along the underside of inner channel 3 and a second flow along the upper side of inner channel 3. Such an embodiment is shown in
Finally,
Although they show preferred embodiments of the invention, the above described embodiments are intended only to illustrate the present invention and not to limit the specification of the invention in any way.
Is noted that for the sake of clarity the water course is shown in the figures with relatively large offsetting between parallel channels: in reality the channels can lie much closer against each other, whereby the heat transfer between the hot flue gases M1 and the water flow M2 is improved.
When measures in the claims are followed by reference numerals, such reference numerals serve only to contribute toward understanding of the claims, but are in no way limitative of the scope of protection. It is particularly noted that the skilled person can combine technical measures of the different embodiments. The rights described are defined by the following claims, within the scope of which many modifications can be envisaged.
Number | Date | Country | Kind |
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2012066 | Jan 2014 | NL | national |
This application is a National Stage Application under 35 U.S.C. 371 of co-pending PCT application PCT/IB2015/000113 designating the United States and filed Jan. 9, 2015; which claims the benefit of Dutch patent application number 2012066 and filed Jan. 9, 2014, each of which are hereby incorporated by reference in their entireties.
Filing Document | Filing Date | Country | Kind |
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PCT/IB2015/000113 | 1/9/2015 | WO | 00 |