The present invention relates to a heat exchanger having a plate, a seal and a cover.
The connection of a cover to a plate (tube plate) of a heat exchanger requires a reliable seal between the two stated elements in order to prevent an escape of coolant and thus a possible failure of the heat exchanger or of an assembly to be cooled thereby. A plate of said type of a heat exchanger of said type is often, as a tube plate, equipped with corresponding rim holes through which, for example, there are pulled flat tubes. Said cover may for example be in the form of a coolant box and thus contain coolant. Normally, a reliable sealing action between the cover and the plate is realized by way of a seal which is inserted into a corresponding receiving groove of the plate. Here, the receiving groove is in fact composed of two parallel receiving grooves which are arranged, orthogonally with respect to the rim holes in the plate, at the edge of the plate and which are jointly produced during the punching and/or deformation of the plate. The seal runs between the two receiving grooves, orthogonally with respect thereto, specifically normally likewise at the edge of the plate, in a groove formed especially for the purpose.
To be able to form such encircling receiving grooves or grooves into the tube plate between the rim holes, one punching tool for one plate size is required, or a relatively cumbersome family tool is required, in particular if it is the intention for the tube plates to have different lengths.
EP 2 498 040 A2 has disclosed a heat exchanger which, for the precise sealing of the plate with the cover, does not provide an encircling groove in the edge region of the plate, into which groove a seal in the form of an encircling sealing ring is to be placed and onto which seal the cover is then placed or pressed. Rather, in the known heat exchanger, use may now be made of a plate which can be manufactured as material sold by the meter and which is cut to length correspondingly to the heat exchanger to be produced. For this purpose, the encircling sealing element or the encircling seal is placed into two opposite receiving grooves and is additionally, at ends of said receiving grooves, led over a surface of the plate between two rim holes.
FR 2 822 532 B1 discloses a further heat exchanger.
The present invention is concerned with the problem of specifying, for a heat exchanger of the generic type, an alternative embodiment which permits, in particular, simplified production.
Said problem is solved according to the invention by way of the subject matter of the independent claim(s). The dependent claims relate to advantageous embodiments.
The present invention is based on the general concept of providing a heat exchanger, the plate (tube plate) of which is to be produced as material sold by the meter and which can therefore be used in a relatively flexible manner for heat exchangers of different sizes. Here, the heat exchanger according to the invention comprises a plate, a seal and a cover, wherein the plate, normally also referred to as tube plate, has two receiving grooves which are spaced apart in parallel and extend in a longitudinal direction of the plate and are arranged on two mutually opposite sides of the plate and are designed to receive lateral projections of the cover. Each of said receiving grooves furthermore has a groove base. The plate has at least three rim holes, that is to say openings for flat tubes, which are arranged in a plane so as to be spaced apart from one another in parallel and so as to be spaced apart from the receiving grooves and extend perpendicular to and between the receiving grooves. Between two such rim holes, in a plane, there is formed an intermediate region which is arranged so as to be spaced apart from the groove bases of the receiving grooves in parallel by a height difference h. Here, between each intermediate region and the groove bases, parallel to the longitudinal direction of the rim holes, there runs in each case one ramp, wherein the ramps are spaced apart from one another in parallel. The seal itself is in the form of an encircling sealing cord. According to the invention, it is now the case that the seal runs in the receiving grooves and with in each case one seal web over two ramps and an interposed intermediate region, wherein the ramps are inclined relative to the plane of the intermediate region, that is to say commonly relative to the horizontal, by an angle of 20°<α<65°, or have an S-shaped profile, wherein an inflection point W is arranged in the region of 10% to 80% of the height difference h proceeding from the groove base of the receiving groove. Furthermore, in both variants, the ramps are rounded with a corresponding radius R1, R2 at the transition to the receiving groove or at the transition to the intermediate region respectively, in order in particular to minimize tensile and compressive stress peaks on the seal arising as a result of sharp bending of said seal. Here, the ramp is rounded with a radius R1 at the transition to the receiving groove, whereas said ramp is rounded with a radius R2 at the transition to the intermediate region.
With the design according to the invention of the plate, it can be achieved that the seal, in the installed state, is clamped between the plate and cover without excessively intense contact pressure or deformation. With the heat exchanger according to the invention, therefore, it is firstly the case that an endless metal sheet in the form of a plate can be used, and secondly, the contact pressure or the deformation of the installed seal does not exceed or fall below critical limit values. Through the selection of the angle α between 20° and 65°, the sealing action and the load on the seal can be additionally influenced. An angle of α<20° would specifically yield firstly disadvantages for the subsequent deformation process of the rim hole and secondly disadvantages with regard to the lateral guidance of the seal along the receiving groove. In the case of an angle of α>65°, the pressing force exerted on the seal is under some circumstances too low, whereby, under some circumstances, it would not be possible for the sealing action to be ensured. Also, in the variant with S-shaped profile, it is possible to achieve improved abutment of the seal against the plate, and thus an improved sealing function. Below or above the stated range, it would specifically be the case that radii R1 and R2 would arise which would either have a disadvantageous effect on the subsequent deformation process of the rim hole or would have an adverse effect on the width of the plate and thus also on the required structural space. If the inflection point W is situated in the region of <10% of the height difference h, this yields a profile of the S-shaped ramp which either has a disadvantageous effect on the plate width and thus on the structural space or has a disadvantageous effect with regard to the stress peaks on the seal. If the inflection point W is situated in the region of >80% of the height difference h, this yields a profile of the S-shaped ramp which has a disadvantageous effect on the subsequent deformation process.
It is expediently the case that a ratio of the radius R1 or R2 to a radius R3 of the section of the sealing cord or seal in the receiving groove in the non-compressed state amounts to 0.3<R1/R3<3.0 or 0.3<R2/R3<3.0. The specification of this range of the ratio between a bend radius of the ramp and radius of the seal optimizes the sealing action. Specifically, too low a ratio would give rise to a leak owing to too low a contact pressure at the transition region between receiving groove and ramp, wherein an excessively high ratio would give rise to too low a pressing force along the ramp and a structural space disadvantage owing to a wider plate.
It is expediently the case that a longitudinal end, facing toward the receiving groove, of a rim hole lies between 1 mm<a<15 mm, in particular between 2 mm<a<6 mm, closer to the receiving groove than a transition of the ramp to the intermediate region. By way of this range, determined by way of tests and calculations, it is possible for the maximum mechanical stress to be accommodated in the radius region of the respective rim hole to be reduced, and thus for the stress loading of the plate as a whole to be reduced.
In a further advantageous embodiment of the solution according to the invention, at least one of the ramps is in the form of a groove which extends parallel to the longitudinal direction of the rim holes and in which the seal runs in sections, wherein the ratio of the degree of groove filling by the seal in the groove and in the at least one ramp to the degree of groove filling by the seal in the receiving groove in the compressed state of the seal amounts to between 1.0 and 1.4. Here, the degree of groove filling is defined as the ratio between the cross section of the compressed seal and the free cross-sectional area. Normally, in the design of seals, a degree of groove filling of between 70 and 85% is predefined in order, firstly, to ensure the sealing action and, secondly, provide a reserve volume for possible swelling of the seal. By way of the ratio specified above, it can be achieved that the seal can be guided and fixed in optimum fashion and, at the same time, more intense compression can be achieved in the ramp region, which improves the sealing function. Specifically, the compression should be more intense in the region of the ramp than along the receiving groove in order to be able to ensure an optimum sealing action.
It is expediently the case that the ramps have a width b1 and the intermediate regions have a width b2, wherein the ratio b1 to b2 lies between 0.3 and 1.0. To achieve optimum compression of the seal in the groove of the intermediate region and in the receiving groove, the degree of groove filling should be between 70 and 100% at both locations. Since, however, the pressing force of the seal in the receiving groove and against the ramps varies, it is necessary for the desired degree of groove filling of between 70 and 100% to be achieved by way of structural designs. Purely theoretically, this may be realized by way of variations of the diameter of the seal along the ramp, in particular at the transition region, or else by variation of the free cross-sectional area along the ramp at the transition region. By way of the variation of the widths of the ramps or of the intermediate regions, the desired degree of groove filling can be achieved in a particularly simple manner in terms of construction. It is particularly advantageous if the cross section of the seal amounts to >40%, in particular between 50% and 70%, of the cross section of the non-compressed seal along the receiving groove.
In a further advantageous embodiment of the solution according to the invention, the seal has at least one preload web for reducing tensile stresses on the seal, wherein the at least one preload web is arranged parallel to a seal web. The seal web of the seal in this case runs over two ramps and over an interposed intermediate region outside the preload web that runs parallel thereto. Preload webs may generally be constituent parts of the seal and ensure that said seal is under preload along the receiving grooves, whereby tensile stress on the seal in the region of the transition between the rim holes can be reduced. In this way, it is possible to ensure the desired position of the seal both along the receiving groove and between the rim holes.
The cover is expediently in the form of a box which has lateral projections running along the longitudinal side on the outer region of the box at two mutually opposite sides, wherein the lateral projections extend in the receiving grooves and have a protrusion which projects longitudinally beyond the seal.
The cover is advantageously in the form of a box which has a box foot, wherein, on a longitudinal side on the outer region of the box foot, there is arranged a projection for the positioning of the box on the plate.
A projection for the positioning of the box on the plate may be arranged on the outer region of the lateral projection. The lateral projection is for example the box foot. Owing to the position of the seal between the rim holes in the region of a narrow side, it is advantageous, for the compression of the seal, for the connection between the plate and the cover or box to extend along the receiving groove at least as far as the point at which the seal bends out of the receiving groove, over the ramp and into the intermediate region. Here, it is particularly advantageous if the lateral projection has, along the receiving groove, a protrusion, giving rise to an H-shaped design. The H shape is in this case realized by way of the two protrusions of the lateral projection on both sides in combination with the web of the lateral projection between the rim holes. Here, the protrusions of the lateral projection may either terminate flush with or project beyond the receiving groove.
In a further advantageous embodiment of the solution according to the invention, the heat exchanger has a side part, which is inserted through a rim hole of the plate, with a side part protrusion s for the closure of the plate by way of the cover, wherein the average spacing between the side part and an adjacent, outer flat tube has the value q, and wherein the ratio s divided by q amounts to between 0.3 and 0.7. Such an embodiment ensures that an optimum sealing action in the region of the seal web, that is to say of the intermediate region, with simultaneously minimal structural space can be ensured. Purely theoretically, the ratio s divided by q may also assume a value greater than 0.7, in particular if, in the case of thermally highly loaded heat exchangers, partial or complete blocking of the outer tube is desired. In this case, the cover geometry should be designed such that the outer wall of the cover entirely prevents or at least reduces a flow through the outer tube or through several of the outer tubes. Likewise, the cover geometry may also be selected such that one or more guide elements restricts or entirely prevents the flow to the one or more outermost tubes (flat tubes).
In a further advantageous embodiment, all of the rim holes have the same contour and the same area. This permits simple production of the plate from an endless metal sheet.
It may furthermore be advantageous for at least the two outer rim holes arranged on the lateral ends of the plate to have an area which differs from the otherwise identical area of the other rim holes by a factor of 0.8 to 1.3. In this way, side parts with different wall thicknesses can be used, whereby the strength of the component can be increased.
Further important features and advantages of the invention will emerge from the subclaims, from the drawings and from the associated description of the figures on the basis of the drawings.
It is self-evident that the features mentioned above and the features yet to be discussed below may be used not only in the respectively specified combination but also in other combinations or individually without departing from the scope of the present invention.
Preferred exemplary embodiments of the invention are illustrated in the drawings and will be discussed in more detail in the following description, wherein the same reference signs are used to denote identical or similar or functionally identical components.
In the drawings, in each case schematically:
Correspondingly to
According to the invention, the seal 3 now runs in the receiving grooves 5, 5′ and with in each case one seal web 12 (cf.
In an advantageous refinement of the solution according to the invention, a ratio of the height difference h to the diameter D of a section of the seal 3 in the receiving groove 5, 5′ in the non-compressed state amounts to 0.7<h/D<2.5, preferably 1.0<h/D<2.0. By way of the ratio of h to D selected in said range, a strength advantage can be achieved by way of the resulting plate geometry.
It is likewise advantageous if a ratio of the radius R1 or R2 to a radius R3 of the section of the seal 3 in the receiving groove 5, 5′ in the compressed state amounts to 0.3<R1/R3<3.0 or 0.3<R2/R3<3.0. A lower ratio could, under some circumstances, lead to a leak owing to too low a contact pressure at the transition region between the receiving groove 5, 5′ and the ramp 11. If the ratio is too high, this results in too low a pressing force along the ramp 11 and/or in a structural space disadvantage, because a wider plate 2 is required. Here, in
Furthermore, in order to be able to keep the mechanical stresses σR in the flat tube 9 as low as possible, a longitudinal end, facing toward the receiving groove 5, 5′, of a rim hole 8 lies between 1 mm<a<15 mm, in particular between 2 mm<a<6 mm, closer to the receiving groove 5, 5′ than a transition of the ramp 11 to the intermediate region 10. The meaning of the spacing a is in this case illustrated in
At least one of the ramps 11 may furthermore be formed as a groove 13 which extends parallel to the longitudinal direction of the rim holes 8 and in which the seal 3 runs in sections, wherein the ratio of the degree of groove filling by the seal 3 in the groove 13 to the degree of groove filling by the seal 3 in the receiving groove 5, 5′ in the compressed state of the seal 3 should amount to between 1.0 and 1.4. If the ratio lies in the stated range, the seal 3 can, on the one hand, be optimally guided and fixed, and secondly, an optimum sealing function can be achieved by way of more intense compression in the ramp region 11 and/or in the transition region of the ramp 11 to the receiving groove 5, 5′ and/or to the intermediate region 10.
Considering
Considering
Considering
This gives rise to a H-shaped lateral projection design.
It may also be provided that, on the box foot 15, there is arranged a projection 20 for the positioning of the cover 4 on the plate 2. A projection 20 of said type serves for the optimum positioning of the cover 4 relative to the plate 2 in a longitudinal direction, and furthermore makes it possible for the tolerances of the tolerance chain in the longitudinal direction to be halved.
The receiving groove 5, 5′ may furthermore have a wall 18 which, for the connection of the cover 4 to the plate 2, is at least partially bent, specifically in such a way that it engages behind a part of the box foot 15 of the cover 4. The wall 18 of the receiving groove 5, 5′ may have multiple regions and/or crenellations which repeat in terms of their geometrical shape and which are arranged symmetrically with respect to the rim holes 8 of the plate 2 and which can be or are bent around the box foot 15 of the cover 4 (cf.
All of the rim holes 8 of the plate 2 may have the same contour and the same area for tubes 9 and side parts 19, whereby the manufacturing process is simplified. It is also possible for the outer rim holes 8 to have, depending on the wall thickness of the side part 19, a smaller or larger area than the other rim holes 8.
Furthermore, the shape of the transition regions, in particular between the two outer rim holes 8, may differ from that of the other transition regions. For example, the ramp 11 may be implemented only between the outer three rim holes 8. The shape of the transition regions may also differ so as to yield a repeating pattern.
With the heat exchanger 1 according to the invention, and in particular with a plate 2 according to the invention, it is possible for a plate 2 of said type to be produced as an endless metal sheet and thus to be used in a highly flexible manner in heat exchangers 1 of different dimensions. At the same time, an optimum sealing action can be achieved.
Number | Date | Country | Kind |
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10 2013 227 113.1 | Dec 2013 | DE | national |
This application claims priority to German Patent Application No. 10 2013 227 113.1, filed Dec. 23, 2013, and International Patent Application No. PCT/EP2014/076262, filed Dec. 2, 2014, both of which are hereby incorporated by reference in their entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/EP2014/076262 | 12/2/2014 | WO | 00 |