This application claims priority to German Application No. DE 10 2020 212 040.4 filed on Sep. 24, 2020, the contents of which are hereby incorporated by reference in its entirety.
The invention relates to a method for operating a heat exchanger and to a heat exchanger which is designed for carrying out this method. Furthermore, the invention relates to a vehicle seat having such a heat exchanger.
Usually, vehicle seats in modern motor vehicles are heated with the help of electric heating wires or electric heating mats, which have a suitable electrical impedance so that they convert electric power into heat, which is liberated on the vehicle seat. Likewise, such vehicle seats can be equipped with a so-called thermoelectric surface cooling system, which comprises thermoelectrically active elements. Through suitable electrical energization of the thermoelectrically active elements these assume the function of a heat exchanger which transports heat away from the vehicle seat to a fluid path that can be flowed through by a fluid. The fluid acting as coolant absorbs the heat transported away from the vehicle seat by means of the heat exchanger. In this way, the vehicle seat can be cooled.
Through reversed electric current it is conceivable to use the thermoelectric surface cooling system as additional heating device, which transports heat in the opposite direction, i.e. from the fluid path or from the fluid towards the vehicle seat.
However it proves disadvantageous in this that the extraction of heat from the fluid or fluid path accompanied by this an additional cooling of the same is brought about which in an extreme case can lead to an icing-up of the fluid mass flow and thus to a total failure of the entire surface cooling system.
A use of the said electrical heating wires or heating mats for heating the vehicle seat combined with a thermoelectric surface cooling system for cooling the vehicle seat can be technically realised only with major effort and thus expense. In addition, relatively much installation space is required for this purpose since two devices that generally operate independently of one another have to be installed.
It is therefore an object of the present invention to create an improved method for operating a heat exchanger which deals with the abovementioned problems or in the case of which the abovementioned disadvantages are at least partly, ideally even completely eliminated.
This object is solved through the subject of the independent patent claims. Preferred embodiments are subject of the dependent patent claims.
Accordingly, the basic idea of the invention is to electrically energize with an alternating current the thermoelectrically active elements of a heat exchanger whose top side can be thermally connected to the seating surface of a vehicle seat and the bottom side of which can be thermally connected to a fluid path that can be flowed through by a fluid so that the Joule heat generated by the thermoelectric elements and reaching the bottom side is transported by the thermoelectrically active elements functioning as thermoelectric heat pump from the bottom side—i.e. from the fluid path—to the top side—i.e. to the vehicle seat or its seating surface.
In this way, the top side can be heated through heat supply. Since the Joule heat “flowing” to the bottom side—i.e. to the heat sink—is transported to the top side by means of the thermoelectric heat pump it is not necessary to discharge the Joule heat incurred on the bottom side in another manner—for example via a suitable cooling medium—for example air—since this object is taken over by the thermoelectric heat pump. Thus, the Joule heat incurred is utilised on the one hand for heating the top side and on the other hand an undesirable cooling-down of the bottom side—under certain conditions accompanied by damage to or even destruction of the bottom side through condensed air—avoided. In the ideal case, the entire Joule heat reaching the bottom side is thus pumped “nett” from the thermoelectric heat pump to the top side.
According to the invention it is proposed in this regard to select the electric alternating current so that an average first period, in which the electric energization of the thermoelectrically active elements takes place in such a manner that the same discharge heat from the top side, is shorter than an average second period, in which the electric energization of the thermoelectrically active element takes place in such a manner that the same supply heat to the top side.
Alternatively or additionally it is proposed according to the invention that an average first current, in which the electric energization of the thermoelectrically active elements takes place in such a manner that heat is transported from the top side to the bottom side is smaller than an average second current, in which the electric energization of the thermoelectrically active elements takes place in such a manner that heat is transported from the bottom side to the top side.
Since thus more heat is pumped “nett” from the bottom side to the top side than vice versa, the aspired heating of the top side can be achieved with the simultaneous provision of electric heating output, whereas the temperature of the bottom side remains substantially constant. In this way it can be avoided that the temperature of the bottom side falls below a critical value that is not acceptable.
By means of the method introduced here an effective heating of the top side of the heat exchanger—and upon integration in a vehicle seat of the seating surface of the same—is possible without separate electrical heating wires or heating mats being required for this purpose. In particular, a thermoelectric heat pump can be used which is actually designed for cooling the seating surface of the vehicle seat in that the thermoelectric heat pump is utilised in the conventional manner to pump heat from the top side to the bottom side and there discharge the said heat from the vehicle seat by means of a suitable cooling medium—for example air.
The terms “top side” and “bottom side” in the context of the present invention are to be understood with a view to a preferred usage position of the heat exchanger relative to the direction of the gravitational force when the method according to the invention is carried out. This means that the top side of the heat exchanger when the method is carried out is typically arranged, with respect to the direction of the force of gravity, above the bottom side of the heat exchanger. This is the case for example when the heat exchanger is arranged and used in a vehicle seat of a motor vehicle. However, scenarios are also conceivable and expressly included in the scope of protection of the present invention, in which the top side with respect to the direction of the force of gravity is not arranged above but below the bottom side. This can be the case for example when the heat exchanger is arranged in a headlining of the motor vehicle so that the top side with respect to the direction of the force of gravity points downwards towards the vehicle interior.
The method according to the invention serves for operating a heat exchanger which comprises a top side and a bottom side and a thermoelectric device with thermoelectrically active elements. The thermoelectric device is designed so as to be electrically energizable for generating a heat flow between the top side and the bottom side. According to the method, the thermoelectric device is energized with an electric alternating current in such a manner that an average first period, in which the electric energization of the thermoelectrically active elements takes place in such a manner that heat is transported from the top side to the bottom side, is shorter than an average second period, in which the electric energization of the thermoelectrically active elements takes place in such a manner that heat is transported from the bottom side to the top side; alternatively or additionally, an average first current, in which the electric energization of the thermoelectrically active elements takes place in such a manner that heat is transported from the top side to the bottom side takes place with the method according to the invention in such a manner that heat is transported from the top side to the bottom side is selected lower than an average second current in which the electric energization of the thermoelectrically active elements takes place in such a manner that heat is transported from the bottom side to the top side.
For electrically energizing the thermoelectrically active elements with an electric alternating current a suitable electric alternating power source can be used.
According to a preferred embodiment, the electric energization of the thermoelectrically active elements also includes a zero value for the electric alternating current. This means that an interruption of the electric current takes the place of an electric current flow through the thermoelectrically active element.
According to an advantageous further development, the average first period and the average second period or the average first current and the average second current are fixed so that the heat quantity transmitted during a cycle of the alternating current from the bottom side to the top side corresponds to the heat quantity transported from the top side to the bottom side plus the heat quantity generated by the thermoelectric elements and transported to the bottom side. In this way, an undesirable cooling or temperature reduction on the bottom side of the heat exchanger can be largely or even completely avoided.
Particularly preferably, the average first period and the average second period or the average first current and the average second current are fixed so that a temperature of the top side of the heat exchanger converges towards a defined temperature limit value. Alternatively or additionally, the average first period and the average second period or the average first current and the average second current in this version are fixed so that a temperature of the bottom side remains substantially constant. In this way, an overheating of the top side or of a seating surface of a vehicle seat thermally connected to the top side is avoided.
Particularly preferably, an electric alternating current with a predetermined cycle ratio is generated so that the average second period amounts to at least 1.5 times, preferentially at least two times and maximally ten times, preferentially maximally five times the average first period. Experimental investigations have shown that with such a cycle ratio the desired convergence of the temperature of the top side of the heat exchanger to a predetermined convergence value and a maintaining of the temperature of the bottom side can be particularly effectively achieved.
Practically, the cycle ratio can be taken from a predetermined characteristic map. In particular, the current temperatures of the top side and bottom side as well as the magnitude of the electric current in each flow direction can go into this characteristic map as input quantities. In this way, the method according to the invention can be effectively adapted to a wide variety of external method parameters.
Practically, an alternating current frequency of the electric alternating current amounts to at least 1 Hz, preferentially at least 10 Hz. In this way, undesirable temperature fluctuations, in particular on the top side of the heat exchanger, are largely or even completely avoided.
The invention also relates to a heat exchanger for temperature controlling a vehicle seat. The heat exchanger according to the invention includes a thermoelectric device comprising multiple electrically energizable thermoelectrically active elements which are arranged spaced apart from one another between a top side and a bottom side of the heat exchanger. The heat exchanger according to the invention additionally includes a fluid path that is thermally connected to the bottom side for being flowed through by a fluid and a control/regulating device, which is designed for carrying out the method according to the invention. The advantages of the method according to the invention explained above thus apply also to the heat exchanger according to the invention.
Particularly preferably, the heat exchanger is designed so that it can be connected to an electric power source for generating the electric current in the thermoelectric device. Practically, this electric power source can be controlled by the control/regulating device so that in particular the generating of the electric alternating current required for carrying out the method according to the invention can take place.
According to an advantageous further development, a heat transferring structure for transferring heat between the fluid conducted through the fluid path and the thermoelectrically active elements is arranged between the thermoelectrically active elements and the fluid path. By means of this measure, the heat transfer between the fluid path and the thermoelectric elements and thus between the bottom side and the top side of the heat exchanger can be substantially improved.
Particularly preferably, the thermoelectric device can include multiple electrical conductor bridges for electrically interconnecting the thermoelectrically active elements. A thermoelectric device designed in such a manner can be technically realised particularly easily and therefore brings with it substantial cost advantages.
According to an advantageous further development, the electric conductor bridges include first conductor bridges facing the bottom side, which form the cold side of the thermoelectric device, and second conductor bridges facing the top side, which form the warm side of the thermoelectric device.
According to an advantageous further development, the thermoelectric device comprises a thermoelectric fabric or is formed as thermoelectric fabric. This further development is particularly suitable for integrating the heat exchanger in a vehicle seat for a motor vehicle. With this further development, thermoelectric fabric can preferably include a plurality of first threads, which alternately include p-doped and n-doped thread portions and electrically conductive first and second thread portions arranged in between, wherein the first thread portions of the fabric form the first conductor bridges of the heat exchanger and the second thread portions of the fabric the second conductor bridges of the heat exchanger. Furthermore, the fabric includes a plurality of second threads which are formed so as to be preferentially electrically insulating. Apart from this, the first threads form the warp threads and the second threads the weft threads of the fabric in this development or vice versa.
Further important features and advantages of the invention are obtained from the sub-claims, from the drawings and from the associated figure description by way of the drawings.
It is to be understood that the features mentioned above and still to be explained in the following cannot only be used in the respective combinations stated but also in other combinations or by themselves without leaving the scope of the present invention.
Preferred exemplary embodiments of the invention are shown in the drawings and are explained in more detail in the following description, wherein same reference numbers relate to same or similar or functionally same components.
It shows, in each case schematically:
According to
Furthermore, the heat exchanger 1 comprises a fluid path 6 that is thermally connected to the bottom side 5 and arranged on the bottom side 5 for being flowed through by a fluid F. The fluid path 6 can be designed as fluid channel and for this purpose be delimited for example by a suitable tubular body 16. Apart from this, a control/regulating device 7 is provided which is equipped/configured for carrying out the method. An electric alternating power source 8 with a first and a second connection 8a, 8b serves for generating the electric current I in the thermoelectric device 2. For this purpose, the power source 8 is designed so as to be controllable by the control/regulating device 7 and the two connections 8a, 8b are electrically connected to the thermoelectrically active elements 3.
In the fluid path 6, a heat-transferring structure 9 for the more efficient transfer of heat between the fluid F flowing through the fluid path 6 and the thermoelectrically active elements 3 can be arranged.
In the example of the figures, the fluid paths 6 extend along a first extension direction E1. The first extension direction E1 is a main flow direction of the fluid F through the fluid path 6 or through the fluid channel.
Practically, the top side 4 and the bottom side 5 are situated along a second extension direction E2 of the heat exchanger 1, which extends orthogonally to the first extension direction E1, opposite to one another.
The thermoelectric device 2 includes—as already mentioned—multiple electrical conductor bridges 10 for electrically interconnecting the thermoelectrically active elements 3. These electrical conductor bridges 10 are composed of first conductor bridges 10a facing—with respect to the second extension direction E2—the bottom side 5 and second conductor bridges 10b facing the top side 4. The first conductor bridges 10a can be arranged on the bottom side substrate 15. The second conductor bridges 10b can be arranged on the top side substrate 14. The first conductor bridges 10a form a cold side 11 of the thermoelectric device 2. The second conductor bridges 10b form a warm side 12 of the thermoelectric insulation 2.
In the example of
Compared with this,
When carrying out the method according to the invention, the thermoelectric elements 3 of the thermoelectric device 2 are energized with an electric alternating current I(t) so that an average first period tm1, in which the electric energization of the thermoelectrically active elements 3 takes place in such a manner that heat W is transported form the top side 4 to the bottom side 5, is shorter than an average second period tm2, in which the electric energization of the thermoelectrically active elements 3 takes place in such a manner that heat W is transported from the bottom side 5 to the top side 4.
The average first period tm1 and the average second period tm2 are preferably fixed so that the heat quantity transported during a cycle T of the electric alternating current I(t) from the bottom side 5 to the top side 4 substantially corresponds to the heat quantity transported from the top side 4 to the bottom side 5 plus the heat quantity (Joule heat) generated by the thermoelectrically active elements 3 through dissipation.
Such a cycling of the electric alternating current I(t) that is substantial for the invention is exemplarily reproduced in the current-time (I-t) diagram of
Instead of a rectangular current profile, a sinusoidal current profile can also be selected for the alternating current I(t) for example, which in
In contrast with the example of
It is expressly emphasised that the exemplary scenarios explained by way of the
The average first period tm1 and the average second period tm2 are fixed for carrying out the method both in the example of
In a variant which is not shown, the current I0 or I1, I2 can also be a zero value at times which corresponds to an interruption of the electric energization of the thermoelectrically active elements 3.
As is evident from
Furthermore, the fabric 13 comprises a plurality of second threads which are preferentially formed so as to be electrically insulating. In the case of the fabric 13, the first threads form the weft threads and the second threads the warp threads or vice versa. The heat exchanger 1 with the thermoelectric fabric 13 shown in
Number | Date | Country | Kind |
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102020212040.4 | Sep 2020 | DE | national |