Patent Application
20080223559
This nonprovisional application claims priority under 35 U.S.C. §119(a) to Japanese Patent Application No. 2004-71144, filed in Japan on Mar. 12, 2004, the entire contents of which are hereby incorporated by reference.
1. Field of the Invention
The present invention generally relates to a heat exchanger for radiating heat from three cooling bodies. More specifically, the present invention relates but not exclusively, to a heat exchanger for use in a vehicle.
2. Background Information
A known heat exchanger that radiates heat from multiple cooling bodies is equipped with a pair of tanks comprising multiple tubes and fins between them. Each of the multiple tubes includes a sealed section at its midpoint to divide the passage formed by each of the multiple tubes into first and second passages. Thus the first passages on one side of the heat exchanger are connected to one of the pair of tanks and are formed in a U-shape, and the second passages on the other side of the heat exchanger are connected to the other of the pair of tanks and are also formed in a U-shape. The aforementioned arrangement provides two exchangers in a single heat exchanger body. Such a heat exchanger is described in published Japanese Patent Application No. 10-73388 (Zexel Corp.).
However, regarding the above mentioned known heat exchanger, in cases where three cooling bodies are utilized and the passages of the first and the second heat exchangers are U-shaped, this would result in a third heat exchanger being positioned in front of, or behind, the other heat exchangers. Consequently, the thickness of the heat exchanger body would increase, resulting in an increase in the total size of the heat exchanger.
In addition, if the third heat exchanger were to be mounted to either the right or left hand side of the first and second heat exchangers, the width of the heat exchanger body would increase, resulting in an increase in the total size of the heat exchanger. Furthermore, in cases where a cooling fan is included, there would be variations in the cooling performance of each heat exchanger, leading to a reduction in cooling performance.
Furthermore, known conventional heat exchangers have a very complex flow channel construction for the refrigerant, making them difficult to manufacture.
An object of the present invention is to provide a heat exchanger that radiates heat from three cooling bodies which can easily be manufactured using existing heat exchangers. Another object of the present invention is to provide a heat exchanger which avoids a drop in cooling performance without increasing the overall size of the heat exchanger.
According to one aspect of the present invention, there is provided a heat exchanger for cooling three cooling bodies, the heat exchanger comprising: a first heat exchanger comprising a first heat radiating area arranged to receive a flow of a first cooling body and to radiate heat therefrom; and a second heat exchanger comprising a second heat radiating area arranged to receive a flow of a second cooling body and to radiate heat therefrom and a third heat radiating area arranged to receive a flow of a third cooling body and to radiate heat therefrom; wherein the second and third cooling bodies are disposed parallel to the respective second and third heat radiating areas, and the second and third heat radiating areas are disposed rearward of the first heat radiating area, and wherein, in use, the difference in temperature between the first cooling body entering the first heat radiating area and exiting the first heat radiating area is greater than the difference in temperature between the second cooling body entering the second heat radiating area and exiting the second heat radiating area and greater than the difference in temperature between the third cooling body entering the third heat radiating area and exiting the third heat radiating area, and the temperature of the second cooling body flowing through the second heat radiating area is higher than the temperature of the third cooling body flowing through the third heat radiating area, and wherein the second heat radiating area is disposed on the upstream side of the flow direction of the first cooling body in the first heat radiating area, and the third heat radiating area is located on the downstream side of the flow direction of the first cooling body in the first heat radiating area.
In another aspect of the present invention, there is provided a heat exchanger for cooling three cooling bodies, the heat exchanger comprising: a first heat exchanger comprising a first heat radiating area arranged to receive a flow of a first cooling body and to radiate heat therefrom; and a second heat exchanger comprising a second heat radiating area arranged to receive a flow of a second cooling body and to radiate heat therefrom and a third heat radiating area arranged to receive a flow of a third cooling body and to radiate heat therefrom; wherein the second and third cooling bodies are disposed parallel to the respective second and third heat radiating areas, and the second and third heat radiating areas are disposed rearward of the first heat radiating area, and wherein, in use, the temperature of the first cooling body flowing through the first heat radiating area is higher than the temperature of the second cooling body flowing through the second heat radiating area, and the temperature of the second cooling body flowing through the second heat radiating area is higher than the temperature of the third cooling body flowing through the third heat radiating area, and wherein the second heat radiating area is disposed on the upstream side of the flow direction of the first cooling body in the first heat radiating area, and the third heat radiating area is located on the downstream side of the flow direction of the first cooling body in the first heat radiating area.
Preferably, the area of the first heat radiating area disposed on a first face of the first heat exchanger is substantially the same as the combined areas of the second and third heat radiating areas disposed on a first face of the second heat exchanger, the first faces being arranged to receive an airflow in use.
Preferably, the first heat exchanger is disposed substantially parallel to the second heat exchanger.
The second and third heat radiating areas may be disposed adjacent to one another, and the second heat radiating area may be disposed between a first, third heat radiating area portion and a second, third heat radiating area portion, said third heat radiating portions forming the third heat radiating area.
The heat exchanger of the present invention is particularly suitable for use in a vehicle having an air conditioning unit, a fuel cell and a drive motor, and wherein the first cooling body may be arranged to transfer heat from the air conditioning unit to the first heat radiating area, the second cooling means may be arranged to transfer heat from the fuel cell to the second heat radiating area, and the third cooling means may be arranged to transfer heat from the drive motor to the third heat radiating area. Alternatively, however, the heat exchanger may have application in other fields, and its use is not limited to vehicle applications.
Preferably, in use, the first cooling body flows from the air conditioning unit to the first heat radiating area via a first cooling body inlet passageway, and from the first heat radiating area to the air conditioning unit via a first cooling body outlet passageway, and wherein the first heat exchanger further comprises a first cooling body inlet for receiving the first cooling body from the first cooling body inlet passageway, and a first cooling body outlet for permitting the flow of the first cooling body out of the first heat exchanger and into the first outlet passageway.
Preferably, in use, the second cooling body flows from the fuel cell to the second heat radiating area via a second cooling body inlet passageway, and from the second heat radiating area to the fuel cell via a second cooling body outlet passageway, and wherein the second heat exchanger further comprises a second cooling body inlet for receiving the second cooling body from the second cooling body inlet passageway, and a second outlet for permitting the flow of the second cooling body out of the second heat exchanger and into the second cooling body outlet passageway.
Preferably, the third cooling body is transferred from the drive motor to the third heat radiating area via a third cooling body inlet passageway, and from the third heat radiating area to the drive motor via a third cooling body outlet passageway, and wherein the second heat exchanger further comprises a third cooling body inlet for receiving the third cooling body from the third cooling body inlet passageway, and a third cooling body outlet for permitting the flow of the third cooling body out of the second heat exchanger and into the third cooling body outlet passageway.
Advantageously, in use, the relative temperatures of the cooling bodies at the first, second and third cooling body inlets are given by the relationship: Temperaturefirst cooling body inlet>Temperaturesecond cooling body inlet>Temperaturethird cooling body inlet, and wherein the relative temperatures of the cooling bodies at the first, second and third cooling body outlets are given by the relationship: Temperaturesecond cooling body outlet>Temperaturethird cooling body outlet>Temperaturefirst cooling body outlet.
Preferably, the second cooling body in the second heat radiating area flows in a straight line from an upper area of the vehicle to a lower area of the vehicle, and the third cooling body in the third heat radiating area flows in a straight line from an upper area of the vehicle to a lower area of the vehicle.
As stated above, the present invention concerns heat exchangers equipped with independent heat radiating areas that radiate heat from three cooling bodies. The second and third bodies are arranged so that they are parallel to the second and third heat radiating areas, where they each flow at the rear face of the first cooling body where the first heat radiating area flows. Among these three heat radiating areas, the difference in the temperature of the cooling body of the mutual port opening of the first cooling body is the greatest. The second cooling body where the temperature of the second heat radiating area flows is relatively higher than the third cooling body where the third heat radiating area flows. The second heat radiating area is located at the rear face on the upstream side of the first cooling body flow for the first heat radiating area, while on the other hand, the third heat radiating area is located at the rear surface on the downstream side of the first cooling body flow for the first heat radiating area.
In one embodiment of the present invention, the second heat radiating area (whose cooling body temperature is lower than the third heat radiating area) is located on the upstream side of the cooling body of the first heat radiating area. As a result, the second heat radiating area whose cooling body temperature is high, and even if the required cooling body temperature is low, the difference in vapor temperature is maintained, leading to an increase in heat exchange efficiency. On the other hand, the third heat radiating area (whose cooling body temperature is lower than the second heat radiating area) may be located on the downstream side of the cooling body of the first heat radiating area. As a result, even if the required cooling body temperature of the third heat radiating area is low, the difference in vapor temperature is maintained, leading to an increase in heat exchange efficiency.
The second and third cooling bodies are arranged so that they are parallel to the second and third heat radiating bodies where they each flow at the rear surface of the first cooling body where the first heat radiating area flows. Among these three heat radiating areas, the cooling body temperature of the first cooling body is the greatest (i.e. relatively higher than the others). The second cooling body where the temperature of the second heat radiating area flows is relatively higher than the third cooling body where the third heat radiating area flows. The second heat radiating area is located at the rear surface on the upstream side of the first cooling body flow for the first heat radiating area, while on the other hand, the third heat radiating area is located at the rear surface on the downstream side of the first cooling body flow for the first heat radiating area.
Furthermore, the second and third heat radiating areas are located at the rear surface of the first heat radiating area. For the first heat radiating area, the cooling body mutual port opening flows at a greater cooling medium as compared to the difference in the cooling body mutual port opening of the second and third heat radiating areas. As a result, a cooling wind, or cooling airflow, contacts the entire front surface of the first heat radiating area, improving the heat transfer efficiency of the first heat radiating area. In addition, for the second and third heat radiating areas located behind the rear surface of the first heat radiating area, the efficiency of heat radiation is sufficiently maintained by allowing a cooling body of a smaller amount than the first cooling body to heat radiation.
As a result, even if a cooling fan is mounted at the rear surface of the heat exchanger, the desired cooling performance of each heat radiating area can be maintained, which prevents any reduction in cooling performance.
In addition, compared to other prior cases where three cooling bodies are flowed in a heat exchanger that used a U-shape for the cooling body passage, this heat exchanger can be made thinner and can be made more compact.
Furthermore, as the cooling body flow direction of the cooling body for the heat radiating area can be a straight line, it can be manufactured from existing heat exchangers, improving the ease of production.
According to this invention, therefore, the second and third heat radiating areas are located at the back of the first heat radiating area. The cooling body that has the highest relative temperature flows through the first heat radiating area. As a result, the cooling airflow contacts the entire area of the first heat radiating area, and the heat radiating efficiency of the first heat radiating area can be increased. In addition, the amount of heat radiation of the cooling bodies of the second and third heat radiating areas located at the back of the first heat radiating area are not as great as that of the first heat radiating area. Therefore, sufficient heat radiation efficiency can be maintained.
Furthermore, the surface area of the face that opposes the cooling airflow of the first heat radiating area and the combined surface area of the faces that oppose the airflow of the second and third heat radiating area is nearly the same as previously mentioned, and the first, second and third heat radiating areas are in the same position by the airflow direction. Consequently, it is ensured that there will be a sufficient amount of cooling airflow to the third heat radiating area that is behind the cooling body outlet of the first heat radiating area, which in turn assures sufficient cooling performance.
In addition, the vehicle may be equipped with an air conditioner and a fuel cell, as well as a high voltage device that receives electrical power from the fuel cell. The first cooling body or medium that flows through the first heat radiating area flows to the air conditioner, the second cooling body that flows through the second heat radiating area flows to the fuel cell, while the third cooling body that flows through the third heat radiating area flows to the high voltage device. Consequently, the previously described benefits can be realized for fuel cell vehicles as well.
Preferred embodiments of the present invention will be described, by way of example only, with reference to the accompanying drawings, in which:
a is a rear view of the first heat exchanger of
b is a rear view of the second heat exchanger of
a is a rear view of the first heat exchanger of
b is a rear view of the second heat exchanger of
a is a rear view of the first heat exchanger of
b is a rear view of the second heat exchanger of
Referring to
The heat exchanger 1 illustrated in
The rear face 6 of the first heat exchanger 9 is provided with a first heat radiating area 23 which radiates heat to cool a first cooling body, also referred to as a first cooling medium.
The second heat exchanger 11 is provided with second and third heat radiating areas 25 and 27 which each radiate heat to cool respective second and third cooling bodies, which may also be referred to as second and third cooling mediums. The construction of the heat exchanger 1 will now be explained in more detail.
On the left side of the cross direction of the vehicle (the lateral direction in
The second heat exchanger 11 is provided with a second cooling body inlet 29 for receiving the second cooling body for cooling the second heat radiating area 25, and a second cooling body outlet 31 through which the second cooling body exits. The fuel cell 3 is connected to the second cooling body inlet 29 via a second cooling body inlet passageway 33, and to the second cooling body outlet 31 via a second cooling body outlet passageway 35. In use, the second cooling body flows through a portion of the second heat exchanger 11 that is associated with the second heat radiating area 25, exits the second heat exchanger 11 via the second cooling body outlet 31, and flows along the second cooling body outlet passageway 35 to the fuel cell 3. The second cooling body then flows from the fuel cell 3 along the second cooling body inlet passageway 33, and back into the second heat exchanger 11 via the second cooling body inlet 29.
The second heat exchanger 11 additionally comprises a third cooling body inlet 37 for receiving the third cooling body for cooling the third heat radiating area 27, and a third cooling body outlet 37 through which the third cooling body exits. The drive motor 5 is connected to the third cooling body inlet 39 via a third cooling body inlet passageway 41, and to the third cooling body outlet 39 by a third cooling body outlet passageway 43. In use, the third cooling body flows through a portion of the second heat exchanger 11 that is associated with the third heat radiating area 27, exits the second heat exchanger 11 via the third cooling body outlet 39, and flows along the third cooling body outlet passageway 43 to the drive motor 5. The third cooling body then flows from the drive motor 5 along the third cooling body inlet passageway 41, and back into the second heat exchanger 11 via the third cooling body inlet 37.
The second heat radiating area 25 is provided at the rear surface of, or behind, the first heat exchanger 9, and is positioned on the upstream side of the flow of the first cooling body provided to the first cooling body inlet 15 of the first heat exchanger 9. The third heat radiating area 27 is provided at the rear surface of, or behind, the first heat exchanger 9, and is positioned on the downstream side of the flow of the first cooling body provided from the first cooling body outlet 17 of the first heat exchanger 9. In other words, “upstream” is intended to mean the cooling body inlet side (15) of the first heat radiating area (23) and “downstream” is intended to mean the cooling body outlet side (17) of the first heat radiating area (23). The terms “upstream” and “downstream” are used in a similar context for the inlet and outlet sides of the second and third heat radiating areas.
Referring now to
Referring to
The surface area of the face 2 that opposes the airflow A of the first heat radiating area 23 and the combined surface area of the faces 4 that oppose the airflow of the second heat radiating area 25 and the third heat radiating area 27 are nearly the same.
Next, the cooling function of the heat exchanger 1 will be explained. In use, the air conditioning unit 7 produces heat which is transferred to the first cooling body. The heated first cooling body flows along the first cooling body inlet passageway 19 and into the first heat exchanger 9 via the first cooling body inlet 15. The heated first cooling body flows through the first heat exchanger 9 in the direction indicated by the arrows shown in
The fuel cell 3 also produces heat in use. In the same manner as described above, this heat is transferred to the second cooling body. More specifically, the heated second cooling body flows along the second cooling body inlet passageway 33 and into the second heat exchanger 11 via the second cooling body inlet 29. The heated second cooling body flows through the second heat exchanger 11 in the direction indicated by the dashed arrow shown in
The drive motor 5 also produces heat in use. In the same manner as described above, this heat is transferred to the third cooling body. More specifically, the heated third cooling body flows along the third cooling body inlet passageway 41 and into the second heat exchanger 11 via the third cooling body inlet 37. The heated third cooling body flows through the second heat exchanger 11 in the direction indicated by the dot-dash arrow shown in
For the heat exchanger 1 of the present invention, if the temperatures of the cooling bodies at the inlets (IN) 15, 29 and 37 of each of the first, second, and third heat radiating areas 23, 25 and 27 are compared to the temperatures of the cooling bodies at the outlets (OUT) 17, 31 and 39 of each of the first, second, and third heat radiating areas 23, 25 and 27, the following relationship is observed:
Temperature (first heat radiating area IN)>Temperature (second heat radiating area IN)>Temperature (third heat radiating area IN), and Temperature (second heat radiating area OUT)>Temperature (third heat radiating area OUT)>Temperature (first heat radiating area OUT).
Furthermore, with regard to the amount of radiating heat (i.e. the difference in temperature between the cooling body inlet 15, 29 and 37 and the corresponding outlet 17, 31 and 39 required by the first, second, and third heat radiating areas 23, 25, and 27), the first heat radiating area 23 is the greatest.
In a heat exchange process such as the one mentioned above, the second heat radiating area 25 (which has a higher temperature cooling body than the third heat radiating area 27) is located at the back of the first heat radiating area 23, on the near side of the first cooling body inlet 15 of the first heat exchanger 9. As a result, the second heat radiating area 25 can maintain the difference in vapor temperature even with a significant rise in vapor temperature due to the high temperature of the cooling body. Therefore, a high heat exchange efficiency can be achieved.
On the other hand, the third heat radiating area 27 (which has a lower temperature cooling body than the second heat radiating area 25) is located at the back of the first heat radiating area 23 on the near side of the first cooling body outlet 17 of the first heat exchanger 9. As a result, the third heat radiating area 27 can maintain the difference in vapor temperature even if the required temperature for the cooling body is low. Therefore, high heat exchange efficiencies can be achieved.
The above information shows how the heat exchanger 1 of the present invention carries out heat radiation from three cooling bodies and can prevent reductions in cooling performance. At the same time, compared to known prior art heat exchangers with U-shaped cooling passages that perform heat radiation with three cooling bodies, the body of the heat exchanger of the present invention is thinner and more compact. In addition, the cooling body flow direction in the first, second, and third heat radiating areas 23, 25, and 27 can be made in a straight-line shape. As a result, the heat exchanger 1 of the present invention can be manufactured from existing heat exchangers, resulting in improved ease of production.
Furthermore, the second heat exchanger 11 is located at the rear of first heat exchanger 9. As a result, even when the flow direction of the cooling bodies of the first and second heat exchangers 9 and 11 cross each other, the second and third heat radiating areas 25 and 27 are arranged to be parallel to each other along the flow of the first cooling body at the rear, as shown in
In addition, the first heat exchanger 9 with the greatest amount of flowing radiating heat (via the first heat radiating area 23) is located at the front of the vehicle. As a result, the airflow A contacts the entire front face 2 of the first heat exchanger 9, improving the heat radiating efficiency of the first heat exchanger 9. In addition, the amount of heat radiation of the second heat exchanger 11 located behind the first heat exchanger 9 is not as great as that of the first heat exchanger 9. As a result, the heat radiating benefit of the heat exchanger 1 of the present invention can be maintained.
In cases where the first heat exchanger 9 is extremely large (or the second heat exchanger 11 is extremely small), there is a case in which the first cooling body flowing through the first heat radiating area 23 cannot perform sufficient cooling (for example, near the first cooling body inlet 15).
However, in the present invention the surface area of the face 2 that opposes the airflow A of the first heat radiating area 23 and the combined surface area of the faces 4 that oppose the airflow of the second heat radiating area 25 and the third heat radiating area 27 are nearly the same. As a result, the first heat exchanger 9 and the second heat exchanger 11 are in the same position in terms of airflow A direction. This ensures that the third heat radiating area 27 is behind the first cooling body outlet 17 of the first heat exchanger 9 and receives the cooling airflow A, thus ensuring the cooling performance. In this case, the cooling airflow A will be distributed to the third heat radiating area 27.
a and 3b illustrate the flow paths of the cooling bodies in the first and second heat exchangers 9 and 11 respectively, according to a second embodiment of the present invention.
Referring to
The broken line arrow of
a and 4b illustrate the flow paths of the cooling bodies in the first and second heat exchangers 9 and 11 respectively, according to a third embodiment of the present invention.
In this embodiment, the first cooling body inlet 15 of the first heat exchanger 9 is mounted in the middle of the upper area of the vehicle (i.e. in the middle of the upper portion of the first heat exchanger 9). Additionally, two cooling body outlets 17a and 17b are provided on the upper left and upper right hand sides of the vehicle (i.e. one outlet 17a on the upper left hand side of the first heat exchanger 9 and the other outlet 17b on the upper right hand side of the first heat exchanger 9).
As
Referring now to
As for the first embodiment of the present invention, in the second and third embodiments the second heat radiating area 25 is located at the rear of the first cooling body inlet 15 of first heat radiating area 23 (i.e. towards the rear of the vehicle), while the third heat radiating area 27 is located at the rear of the first cooling body outlet 17 of first heat radiating area 23 (i.e. towards the rear of the vehicle).
In summary, the heat exchanger 1 of the present invention comprises three cooling bodies that radiate heat, while preventing an increase in the size of the overall heat exchanger, as well as preventing a drop in performance. In addition, the heat exchanger 1 is easy to produce from existing heat exchangers. The first heat exchanger 9 that uses the air conditioning unit 7 is placed at the front of the vehicle, after which the second heat exchanger 11 that uses the fuel cell 3 and the drive motor 5 is positioned. The first heat exchanger 9 is equipped with the first heat radiating area 23 where the first cooling body flows. The second heat exchanger 11 is aligned in parallel with the second heat radiating area 25 where the first cooling body of the fuel cell 3 flows, and with the third heat radiating area 27 where the third cooling body of the drive motor 5 flows. The second heat radiating area 25 is connected to the fuel cell 3 in which the temperature of the cooling body is higher than that of the drive motor 5, and is located behind the cooling body inlet 15 of the first heat exchanger 9. In addition, the third heat radiating area 27 connected to the drive motor 5 in which the temperature of the third cooling body is higher than the fuel cell 3 is located behind the cooling body outlet 17 of the first heat exchanger 9.
Having described particular preferred embodiments of the present invention, it is to be appreciated that the embodiments in question are exemplary only and that variations and modifications such as will occur to those possessed of the appropriate knowledge and skills may be made without departure from the scope of the invention as set forth in the appended claims.
For example, it will be appreciated that although the flow paths of the cooling bodies have been specified in relation to
| Number | Date | Country | Kind |
|---|---|---|---|
| 2004-71144 | Mar 2004 | JP | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/GB2005/000950 | 3/11/2005 | WO | 00 | 2/9/2006 |
