The present invention relates to a heat exchanger.
With reference to
An object of the present invention is to provide a heat exchanger and a method for manufacturing the heat exchanger, which not only can be used for tube-fin type heat exchangers, particularly the heat exchangers with heat exchange tubes of a diameter smaller than 5 mm, but can also be used for micro-channel heat exchangers, while ensuring the heat exchange performance, for instance, and this technique can replace the soldering and mechanical tube expansion techniques.
According to an aspect of the present invention, provided is a heat exchanger, comprising: a heat exchange tube; fins, comprising tubular parts; and rings for fastening the tubular part of the fin onto the heat exchange tube, wherein the tubular parts of the fins and the rings are alternately sheathed onto the heat exchange tube, and a pressure is exerted in an axial direction of the heat exchange tube on the tubular parts of the fins and the rings which are alternately sheathed onto the heat exchange tube, so as to fit the tubular part together with the ring in such a way that one is sheathed onto the other, for instance, a pressure is exerted in an axial direction of the heat exchange tube simultaneously on all the tubular parts of the fins and the rings which are alternately sheathed onto the heat exchange tube, so as to fit all the tubular parts and rings together in such a way that one is sheathed onto the other.
According to a further aspect of the present invention, the length of said ring in the axial direction is approximately equal to or greater than the length of the tubular part in the axial direction.
According to a further aspect of the present invention, the fin further comprises a substantially flat main body part and an annular protrusion part extending from the main body part to one side thereof, said tubular part extending from an end portion of said annular protrusion part that is remote from the main body part and being integrally formed with said annular protrusion part, and after the pressure is exerted on the tubular parts of the fins and the rings which are alternately sheathed onto the heat exchange tube, said annular protrusion part deforms.
According to a further aspect of the present invention, said annular protrusion part comprises a cone-shaped part.
According to a further aspect of the present invention, a wall of said tubular part has the shape of a conical surface, for instance, the wall of said tubular part is provided at an angle of 0-10 degrees or 0-25 degrees relative to the axial direction.
According to a further aspect of the present invention, a wall of the ring fitted with the tubular part has the shape of a conical surface, for instance, the wall of the ring fitted with the tubular part is provided at an angle of 1-3 degrees relative to the axial direction.
According to a further aspect of the present invention, said ring is fitted to an outer periphery of the tubular part.
According to a further aspect of the present invention, the wall of said cone-shaped part is provided at an angle of 45-90 degrees relative to the axial direction.
According to a further aspect of the present invention, said ring is fitted to an inner periphery of the tubular part, and an inner periphery of said ring is fitted to an outer periphery of the heat exchange tube.
According to a further aspect of the present invention, the length of said ring in the axial direction is approximately equal to or greater than 30% of the length of the tubular part in the axial direction.
According to a further aspect of the present invention, said ring has a groove extending in the axial direction.
According to a further aspect of the present invention, said groove extends from an axial end portion of said ring to an axial middle portion thereof.
According to a further aspect of the present invention, said tubular part has a groove extending in the axial direction.
According to a further aspect of the present invention, said annular protrusion part has a groove extending in the axial direction.
According to a further aspect of the present invention, the rings are arranged in one or more rows, two adjacent rings are connected via a connecting member, and the rings respectively correspond to the tubular parts on the fins.
According to another aspect of the present invention, provided is a method for manufacturing a heat exchanger, the method comprising the following steps: alternately sheathing tubular parts of fins and rings onto a heat exchange tube, and exerting a pressure in an axial direction of the heat exchange tube on the tubular parts of the fins and the rings which are alternately sheathed onto the heat exchange tube, so as to fit the tubular part together with the ring in such a way that one is sheathed onto the other.
The heat exchanger and the method for manufacturing the heat exchanger according to the present invention not only can be used for tube-fin type heat exchangers, particularly heat exchangers with heat exchange tubes of a diameter smaller than 5 mm, but can also be used for micro-channel heat exchangers, while ensuring the heat exchange performance, and this technique can replace the soldering and mechanical tube expansion techniques.
The smaller the diameter of the heat exchange tube is, the higher the heat exchange performance is and the lower the material costs are. When the diameter of the heat exchange tube is relatively small, the tube expansion technique cannot be used for the connection of the heat exchange tube and the fins, and the heat exchanger and the method for manufacturing the heat exchanger according to the present invention can avoid the complicated soldering process, thereby improving the product quality, and reducing the manufacturing costs of the product and the equipment investment.
a is a schematic enlarged front view of the fins of the heat exchanger according to the first embodiment of the present invention before assembly;
b is a schematic enlarged bottom view of the fins of the heat exchanger according to the first embodiment of the present invention before assembly;
a is a schematic enlarged front view of the fins of the heat exchanger according to a further example of the first embodiment of the present invention before assembly;
b is a schematic enlarged bottom view of the fins of the heat exchanger according to the further example of the first embodiment of the present invention before assembly;
a is a schematic view of a heat exchange tube, a tubular part of the fin and a ring of the heat exchanger according to the first embodiment of the present invention before compression;
b is a schematic view of the heat exchange tube, the tubular part of the fin and the ring of the heat exchanger according to the first embodiment of the present invention after compression;
a is a schematic sectional view of the ring of the heat exchanger according to the first embodiment of the present invention;
b is a schematic front view of the ring of the heat exchanger according to the first embodiment of the present invention;
a is a schematic front view of a set of rings of the heat exchanger according to the first embodiment of the present invention;
b is a schematic top view of the set of rings of the heat exchanger according to the first embodiment of the present invention;
a is a schematic view of a heat exchange tube, a tubular part of a fin and a ring of a heat exchanger according to a second embodiment of the present invention before compression;
b is a schematic view of the heat exchange tube, the tubular part of the fin and the ring of the heat exchanger according to the second embodiment of the present invention after compression;
a is a schematic enlarged front view of the fin of the heat exchanger according to the second embodiment of the present invention before assembly;
b is a schematic enlarged bottom view of the fin of the heat exchanger according to the second embodiment of the present invention before assembly;
a is a schematic front view of one example of the ring of the heat exchanger according to the second embodiment of the present invention;
b is a schematic top view of one example of the ring of the heat exchanger according to the second embodiment of the present invention;
c is a schematic front view of a further example of the ring of the heat exchanger according to the second embodiment of the present invention;
d is a schematic top view of the further example of the ring of the heat exchanger according to the second embodiment of the present invention;
a is a schematic front view of the ring of the heat exchanger according to an embodiment of the present invention;
b is a schematic top view of the ring of the heat exchanger according to an embodiment of the present invention; and
The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
A heat exchanger 100 according to an embodiment of the present invention is shown in
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In the above-mentioned embodiment, the ring 30 is fitted to the outer periphery of the tubular part 21, and the tubular part 21 can be fixed onto the heat exchange tube 10 by means of the interference fit of the ring 30 and the tubular part 21, for instance, a hole part of the ring 30 is chamfered at two ends, so that by means of an axial pressure, the ring 30 is pressed onto the tubular part 21, so as to fix the tubular part 21 onto the heat exchange tube 10. As an alternative, the inner wall 33 of the ring 30 may have the shape of a cone surface, such that by means of an axial pressure, the ring 30 is pressed onto the tubular part 21, so as to fix the tubular part 21 onto the heat exchange tube 10. The inner wall 33 of the ring 30 may have the shape of a cone surface, or have the shape of a cylindrical surface.
In the above-mentioned embodiment, the tubular part 21 has a groove 27, or the tubular part 21 and the annular protrusion part 25 have a groove 27. As an alternative, the tubular part 21 and the annular protrusion part 25 may not have a groove 27; instead, the ring 30 is pressed onto the tubular part 21 such that the tubular part 21 deforms to fix the tubular part 21 onto the heat exchange tube 10.
The rings 30 may be separately formed, or as shown in
Only the difference between the second embodiment and the first embodiment is described below.
With reference to
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In the embodiment shown in
In the above-mentioned embodiment, the ring 30 is fitted to the inner periphery of the tubular part 21, the tubular part 21 can be fixed onto the ring 30 by means of the interference fit of the ring 30 and the tubular part 21, and the ring 30 is fixed onto the heat exchange tube 10, for instance, by means of an axial pressure, the ring 30 is pressed into the tubular part 21, so as to fix the ring 30 onto the heat exchange tube 10 and fix the tubular part 21 onto the ring 30. As an alternative, the wall of the tubular part 21 may have the shape of a cone surface, and/or the outer wall of the ring 30 may have the shape of a cone surface, such that by means of an axial pressure, the ring 30 is pressed into the tubular part 21, so as to fix the tubular part 21 onto the heat exchange tube 10.
In the above-mentioned embodiment, the ring 30 has a groove 31. As an alternative, the ring 30 may not have a groove 31; instead, the ring 30 is pressed into the tubular part 21 such that the ring 30 deforms to fix the ring 30 onto the heat exchange tube 10, so as to fix the tubular part 21 onto the ring 30.
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The material of the ring 30 may be a material with a high thermal conductivity.
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The method of manufacturing a heat exchanger according to the present invention will be described below.
The method of manufacturing a heat exchanger according to the present invention is described below with reference to
Fins 20 are formed by an apparatus A such as a fin-punching apparatus (such as a punch, a press), and rings 30 are formed by an apparatus B such as a ring punching apparatus (such as a punch, a press). For instance, a metal sheet is used to form an integral fin 20 by means of punching, and a metal sheet is used to form an integral ring 30 by means of punching. With a transfer mechanism, the fins 20 formed by the apparatus A are transported to an assembly station in the direction AT, while the rings 30 formed by the apparatus B are transported to the assembly station in the direction BT, and a heat exchange tube 10 is fixed onto a bracket 50.
The tubular parts 21 of the fins 20 and the rings 30 are alternately sheathed onto the heat exchange tube 10, and a pressure is exerted in an axial direction of the heat exchange tube on the tubular parts 21 of the fins 20 and the rings 30 which are alternately sheathed onto the heat exchange tube 10, so as to fit the tubular part 21 together with the ring 30 in such a way that one is sheathed onto the other. For instance, the tubular part 21 is sheathed onto the ring 30, or the ring 30 is sheathed onto the tubular part 21. For instance, the tubular part 21 and the ring 30 are tightly compressed by a compression device (such as a press). A pressure, for instance, is exerted in an axial direction of the heat exchange tube simultaneously on all the tubular parts of the fins and the rings which are alternately sheathed onto the heat exchange tube, so as to fit all the tubular parts and rings together in such a way that one is sheathed onto the other. That is to say, the process of exerting pressure is carried out once to fit all the tubular parts of the fins and the rings on one or each heat exchange tube together with each other in such a way that one is sheathed onto the other.
This processing method can be used with automatic control, has a stable product quality and a high efficiency, and can adapt to processing by high speed punch. The method of the present invention is suitable for both single-row heat exchangers and multi-row heat exchangers.
The smaller the diameter of the heat exchange tube is, the higher the heat exchange performance is and the lower the material costs are. When the diameter of the heat exchange tube is relatively small, the tube expansion technique cannot be used for the connection of the heat exchange tube and the fins, and the technical solution of the present invention can avoid the complicated soldering process, thereby improving the product quality, and reducing the manufacturing costs of the product and the equipment investment.
It should be noted that all or part of the technical features of the above embodiments of the present invention can be combined in any suitable manner to form new embodiments.
The embodiments described above are provided by way of example only. The skilled person will be aware of many modifications, changes and substitutions that could be made without departing from the scope of the present disclosure. The claims of the present disclosure are intended to cover all such modifications, changes and substitutions as fall within the spirit and scope of the disclosure.
Number | Date | Country | Kind |
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201310176381.4 | May 2013 | CN | national |
This application is entitled to the benefit of and incorporates by reference subject matter disclosed in the International Patent Application No. PCT/CN2014/077038 filed on May 8, 2014 and Chinese Patent Application No. 201310176381.4 filed on May 10, 2013.
Filing Document | Filing Date | Country | Kind |
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PCT/CN2014/077038 | 5/8/2014 | WO | 00 |