The present disclosure relates to a heat exchanger.
A heat exchanger including a tank portion for distributing and collecting a refrigerant and refrigerant passages through which the refrigerant from the tank portion flows has been known.
A heat exchanger includes a refrigerant receiving tank configured to receive a refrigerant, a refrigerant discharging tank configured to discharge the refrigerant that has heat-exchanged, and a plurality of refrigerant passages in which heat exchange between the refrigerant and another fluid is performed. The plurality of refrigerant passages fluidly connect between the refrigerant receiving tank and the refrigerant discharging tank. The refrigerant receiving tank includes a swirl structure configured to generate a swirling component in a flow of the refrigerant in the refrigerant receiving tank. The heat exchanger is formed by staking a plurality of plates with each other.
To begin with, examples of relevant techniques will be described.
A heat exchanger including a tank portion for distributing and collecting a refrigerant and refrigerant passages through which the refrigerant from the tank portion flows has been known.
It is ideal that the refrigerant flowing into the tank portion is evenly distributed to each of the refrigerant passages. However, there are variations in the distribution due to the influence of the inertial force of the refrigerant.
It is an objective of the present disclosure to provide a heat exchanger that can distribute the refrigerant more evenly.
The present disclosure relates to a heat exchanger. The heat exchanger includes a refrigerant receiving tank configured to receive a refrigerant, a refrigerant discharging tank configured to discharge the refrigerant that has heat-exchanged, and a plurality of refrigerant passages in which heat exchange between the refrigerant and another fluid is performed. The plurality of refrigerant passages fluidly connect between the refrigerant receiving tank and the refrigerant discharging tank. The refrigerant receiving tank includes a swirl structure configured to generate a swirling component in a flow of the refrigerant in the refrigerant receiving tank. The heat exchanger is formed by staking a plurality of plates with each other.
Since the swirl structure generates a swirling component in the flow of the refrigerant in the refrigerant receiving tank, the refrigerant can be dispersed in a circumferential direction along a wall of the refrigerant receiving tank. The heat exchanger has a stacking structure of the plurality of plates. Thus, it is possible to easily adjust, according to the swirling component, a width of an inlet of each of the refrigerant passages and a distance between adjacent ones of the refrigerant passages. Therefore, the refrigerant is inhibited from flowing mainly into the inlet near the swirl structure, dispersed in an extending direction of the refrigerant receiving tank, and distributed into the inlets of the refrigerant passages.
Hereinafter, the present embodiments will be described with reference to the attached drawings. In order to facilitate the understanding, the same reference numerals are attached to the same constituent elements in each drawing where possible, and redundant explanations are omitted.
A heat exchanger 10 according to the present embodiment shown in
As shown in
The heat exchange core 20 is formed by stacking multiple plate members 21 with each other in a Z-axis direction. Hereinafter, the Z-axis direction is also referred to as “a plate stacking direction Z”. The plate members 21 define, therein, refrigerant passages through which the refrigerant flows and cooling water passages through which the cooling water flows. The refrigerant passages and the cooling water passages are alternately arranged in the heat exchanger 10.
As shown in
The outermost plate member 21 in the Z-axis direction of the plate members 21 includes the refrigerant inflow portion 30 and the refrigerant outflow portion 31. The refrigerant inflow portion 30 and the refrigerant outflow portion 31 are diagonally located at two corners of the four corners of the outermost plate member 21. Further, the cooling water inflow portion 40 and the cooling water outflow portion 41 are diagonally located at the remaining corners of the outermost plate member 21.
As shown in
Further, a cooling water receiving tank 71 and a cooling water discharging tank 72 are formed in the heat exchange core 20. The cooling water receiving tank 71 extends from the cooling water inflow portion 40 in the negative direction of the Z-axis direction. The cooling water discharging tank 72 extends from the cooling water outflow portion 41 in the negative direction of the Z-axis direction. The cooling water receiving tank 71 has a cylindrical shape. The cooling water discharging tank 72 has a cylindrical shape. The refrigerant receiving tank 61, the refrigerant discharging tank 62, the cooling water receiving tank 71, and the cooling water discharging tank 72 are formed to pass through the plate members 21 in the plate stacking direction Z.
In the heat exchanger 10, the refrigerant having a two-phase state of a gas phase and a liquid phase flows into the refrigerant receiving tank 61 from the refrigerant inflow portion 30. The refrigerant that has flowed into the refrigerant receiving tank 61 is distributed to the multiple refrigerant passages of the heat exchange core 20. The refrigerant that has flowed through each of the refrigerant passages is collected in the refrigerant discharging tank 62 and then discharged through the refrigerant outflow portion 31.
In the heat exchanger 10, the cooling water flows into the cooling water receiving tank 71 through the cooling water inflow portion 40. The cooling water that has flowed into the cooling water receiving tank 71 is distributed to the cooling water passages of the heat exchange core 20. The cooling water that has flowed through each of the cooling water passages is collected in the cooling water discharging tank 72 and then discharged through the cooling water outflow portion 41. In the heat exchanger 10, the refrigerant is heated and evaporated through heat exchange between the refrigerant flowing through the refrigerant passages and the cooling water flowing through the cooling water passages.
As shown in
The plate members 21 include outer plates 22 and inner plates 23.
Each of the outer plates 22 is made of a plate-shaped member. The cross-section of each of the outer plates 22 perpendicular to the plate stacking direction Z has a substantially rectangular shape. Each of the outer plates 22 has an extending portion 220 protruding from an outer peripheral edge of the outer plate 22 in the positive direction of the Z-axis direction. The outer plates 22 are stacked with each other such that the extending portions 220 face in the positive direction of the Z-axis direction. The extending portions 220 of the outer plates 22 are joined to each other by brazing.
Each of the outer plates 22 has a burring portion 221 formed by burring. The burring portion 221 protrudes in the positive direction of the Z-axis direction to have a cylindrical shape about a center axis of the refrigerant receiving tank 61. Each of the outer plates 22 has a protruding portion 222 at a proximal end of the burring portion 221. The protruding portion 222 protrudes from the proximal end in the positive direction of the Z-axis direction.
Similar to the outer plates 22, each of the inner plates 23 is made of a plate-shaped member. The cross-section of the outer plate 22 perpendicular to the plate stacking direction Z has a substantially rectangular shape. Each of the inner plates 23 is arranged inward of the extending portion 220 of the outer plate 22 and is arranged between adjacent ones of the outer plates 22.
Each of the inner plates 23 has an outer peripheral edge joined to an inner surface of the extending portion 220 of the outer plate 22 by brazing. Each of the inner plates 23 divides a space defined between the adjacent ones of the outer plates 22 into the refrigerant passage W10 and the cooling water passage W20 that are not in communication with each other. More specifically, the refrigerant passage W10 is a gap defined between the inner plate 23 and the outer plate 22 that is located on a negative side in the Z-axis direction of the inner plate 23. Further, the cooling water passage W20 is a gap defined between the inner plate 23 and the outer plate 22 that is located on a positive side in the Z-axis direction of the inner plate 23.
The refrigerant fins F10 are arranged respectively in the refrigerant passages W10. Similarly, the cooling water fins F20 are arranged respectively in the cooling water passages W20. As the refrigerant fins F10 and the cooling water fins F20, for example, offset fins can be used. The refrigerant fins F10 increase a heat transfer area for the refrigerant flowing through the refrigerant passages W10. The cooling water fins F20 increase a heat transfer area for the cooling water flowing through the cooling water passages W20.
Each of the inner plates 23 has a burring portion 231 formed by burring. The burring portion 231 of the inner plates 23 is located at a position corresponding to the burring portion 221 of the outer plate 22. The burring portion 231 protrudes in the negative direction of the Z-axis direction to have a cylindrical shape about the center axis of the refrigerant receiving tank 61. Each of the inner plates 23 has a protruding portion 232 at a proximal end of the burring portion 231. The protruding portion 232 protrudes from the proximal end in the negative direction of the Z-axis direction.
The protruding portion 232 of the inner plate 23 and the protruding portion 222 of the outer plate 22 that is adjacent to the inner plate 23 in the positive direction of the Z-axis direction are joined to each other by brazing. As a result, the burring portions 221 of the outer plates 22 and the burring portions 231 of the inner plates 23 form the refrigerant receiving tank 61 defining a cylindrical space therein.
The burring portions 221 of the outer plates 22 and the burring portions 231 of the inner plates 23 form a cylindrical wall 610 of the refrigerant receiving tank 61. Further, the protruding portions 222 of the outer plates 22 and the protruding portions 232 of the inner plates 23 are joined to each other, so that the cooling water passages W20 are separated from the refrigerant receiving tank 61. Therefore, the refrigerant flowing through the refrigerant receiving tank 61 does not flow into the cooling water passages W20.
There is a gap between a distal end of the burring portion 221 of the outer plate 22 and a distal end of the burring portion 231 of the inner plate 23. This gap serves as an inlet 611. The refrigerant flowing into the refrigerant receiving tank 61 is distributed into the refrigerant passages through the inlets 611.
As shown in
As shown in
0<d·x·cos θ/D<0.6 (f1)
More preferably, the following equation (f2) is satisfied.
0.02<d·x·cos θ/D<0.5 (f2)
As shown in
As shown in
The swirl vane 5 generates a swirling component in the flow of the refrigerant flowing into the refrigerant receiving tank 61. As a swirl structure that generates a swirling component in the flow of the refrigerant flowing into the refrigerant receiving tank 61, a spiral swirl member 5B as shown in
As shown in
As shown in
With reference to
As shown in
Directions in which the vanes 52E are tilted with respect to the main shaft 53E and arrangements of the vanes 52E can be variously changed. As shown in
The refrigerant receiving tank 61 and the refrigerant passages W10 described above are examples and various other modes can be adopted.
In a heat exchange core 21A shown in
In a heat exchange core 21B shown in
In a heat exchange core 21C shown in
The heat exchanger 10 in the present embodiment includes the refrigerant receiving tank 61 that receives the refrigerant and the refrigerant discharging tank 62 that discharges the refrigerant having heat exchanged, and the refrigerant passages W10 in which heat exchange between the refrigerant and another fluid is performed. The refrigerant passages W10 fluidly connect between the refrigerant receiving tank 61 and the refrigerant discharging tank 62. The refrigerant receiving tank 61 includes the swirl structure (the swirl vane 5, 5A, 5C, 5D, 5E, 5F, 5G, and the swirl member 5B) that generates a swirling component in the flow of the refrigerant in the refrigerant receiving tank 61. The heat exchanger 10 is formed by stacking multiple plates with each other.
The heat exchanger 10 in the present embodiment includes the refrigerant receiving tank 61 that receives the refrigerant and the refrigerant discharging tank 62 that discharges the refrigerant having heat exchanged, and the refrigerant passages W10 in which heat exchange between the refrigerant and another fluid is performed. The refrigerant passages W10 fluidly connect between the refrigerant receiving tank 61 and the refrigerant discharging tank 62. The refrigerant receiving tank 61 includes the swirl structure (the swirl vane 5, 5A, 5C, 5D, 5E, 5F, 5G, and the swirl member 5B) that generates a swirling component in the flow of the refrigerant in the refrigerant receiving tank 61. A width d of each of the inlets of the refrigerant passages W10 and a distance D between adjacent ones of the refrigerant passages are adjusted according to the swirl component generated by the swirl structure.
Since the refrigerant in the refrigerant receiving tank 61 has a swirling component, the refrigerant can be dispersed along a circumferential wall of the refrigerant receiving tank 61. The width d of the inlet of each of the refrigerant passages and the distance D between adjacent ones of the refrigerant passages are adjusted according to the swirling component. Therefore, the refrigerant is inhibited from flowing excessively into the inlet near the swirl structure, and the refrigerant is dispersed in an extending direction of the refrigerant receiving tank 61 and distributed into the inlets of the refrigerant passages.
The heat exchanger 10 in this embodiment satisfies the following formula.
0<d·x·cos θ/D<0.6 (f1)
The heat exchanger 10 in this embodiment preferably satisfies the following formula.
0.02<d·x·cos θ/D<0.5 (f2)
The heat exchanger 10 in this embodiment is configured by stacking multiple plates with each other. As the plates, a combination of the outer plates 22 and the inner plates 23, a combination of the plates 24a and the plates 24b, and a combination of the plates 25 and the plates 26 can be used.
In the heat exchanger 10 of the present embodiment, the swirl vane 5, 5A as the swirl structure is formed by one of the plates. By forming the swirl structure integrally with the plate, the number of parts of the heat exchanger 10 can be reduced.
In the heat exchanger 10 of the present embodiment, the swirl structure is provided in the vicinity of the inlet opening of the refrigerant receiving tank 61. The refrigerant flows into the refrigerant receiving tank 61 through the inlet opening. By providing the swirl structure in the vicinity of the inlet opening, the swirling component can be reliably generated in the flow of the refrigerant received by the refrigerant receiving tank 61.
In the present embodiment, the single swirl vane 5 is provided in the vicinity of the inlet opening of the refrigerant receiving tank 61. However, the number of the swirl vanes 5 and a position of the swirl vane 5 are not limited to the above-described embodiments. It is also preferable that the swirl vane 5 is provided inside the refrigerant inflow portion 30. The swirl vane 5 may be provided in the middle of the refrigerant receiving tank 61. The number of the swirl vanes 5 may be multiple.
In the heat exchanger 10 of the present embodiment, the refrigerant flows into the refrigerant tank 61 in an inflow direction. The length of the refrigerant receiving tank 61 along the inflow direction is set to be less than 100 mm.
The swirl vane 5, 5A, 5C, 5D, 5E, 5F, and 5G as the swirl structure may be formed separately from the refrigerant receiving tank 61. By forming the swirl vane 5, 5A, 5C, 5D, 5E, 5F, and 5G separately from the refrigerant receiving tank 61, the degree of freedom in the structure of the swirl vane 5, 5A, 5C, 5D, 5E, 5F, and 5G can be increased. For example, the swirl vane 5, 5A, 5C, 5D, 5E, 5F, and 5G can be formed as a rotor vane that moves slightly instead of a stator vane. For example, the swivel vane 5, 5A, 5C, 5D, 5E, 5F, and 5G may be made of aluminum or another material such as titanium, which is stronger than aluminum.
The present embodiments have been described above with reference to concrete examples. However, the present disclosure is not limited to those specific examples. Those specific examples that are appropriately modified in design by those skilled in the art are also encompassed in the scope of the present disclosure, as far as the modified specific examples have the features of the present disclosure. Each element included in each of the specific examples described above and the arrangement, condition, shape, and the like thereof are not limited to those illustrated, and can be changed as appropriate. The combinations of elements included in each of the above described specific examples can be appropriately modified as long as no technical inconsistency occurs.
Number | Date | Country | Kind |
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2019-146403 | Aug 2019 | JP | national |
2020-134484 | Aug 2020 | JP | national |
The present application is a continuation application of International Patent Application No. PCT/JP2020/030398 filed on Aug. 7, 2020, which designated the U.S. and claims the benefit of priority from Japanese Patent Application No. 2019-146403 filed on Aug. 8, 2019, and Japanese Patent Application No. 2020-134484 filed on Aug. 7, 2020. The entire disclosures of all of the above applications are incorporated herein by reference.
Number | Date | Country | |
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Parent | PCT/JP2020/030398 | Aug 2020 | US |
Child | 17592624 | US |