The present disclosure relates to a heat exchanger.
Conventionally, a heat exchanger including flat tubes and fins has been known. An example of such a heat exchanger is disclosed in International Publication No. 2018/003123 (PTL 1).
In PTL 1, a fin of a heat exchanger has a water guiding area disposed above and below each of a plurality of flat tubes, and a water drainage area disposed on a portion of one side of each of the plurality of flat tubes. In addition, the water guiding area has water guiding structures that guide water to the water drainage area, and the water drainage area has water drainage structures that guide water in the gravity direction.
A heat exchanger according to one or more embodiments includes a plurality of flat tubes and a fin. The flat tubes are arranged in a first direction. The fin is joined to the flat tubes. The heat exchanger causes heat exchange between a refrigerant that flows inside the flat tube and air that flows outside the flat tube along a second direction that intersects the first direction. The fin includes a first joint portion and a first plate portion. The first joint portion is joined to a first flat tube. The first plate portion is positioned between an air flow downstream end of the fin and the first joint portion. The first plate portion is formed with a first protruding portion for causing water to flow in the first direction in a vicinity of the first flat tube.
An air-conditioning apparatus including a heat exchanger according to one or more embodiments of the present disclosure will be described with reference to
The air-conditioning apparatus 200 mainly includes an outdoor unit 220, an indoor unit 230, and a liquid-refrigerant connection pipe 240 and a gas-refrigerant connection pipe 250 that connect the outdoor unit 220 and the indoor unit 230 to each other. In addition, a vapor compression refrigerant circuit 210 of the air-conditioning apparatus 200 is configured by connecting the outdoor unit 220 and the indoor unit 230 via the liquid-refrigerant connection pipe 240 and the gas-refrigerant connection pipe 250.
The outdoor unit 220 is installed outdoors. The outdoor unit 220 mainly includes a compressor 221, a flow path switching mechanism 222, an outdoor heat exchanger 223, and an expansion mechanism 224.
The compressor 221 is a mechanism that compresses a low-pressure refrigerant in the refrigeration cycle until the pressure of the refrigerant becomes high.
The flow path switching mechanism 222 is a mechanism that switches the flow direction of a refrigerant when switching between a cooling operation and a heating operation. During the cooling operation, the flow path switching mechanism 222 connects a discharge side of the compressor 221 and a gas side of the outdoor heat exchanger 223, and connects a gas side of an indoor heat exchanger 231 (described later) and a suction side of the compressor 221 to each other via the gas-refrigerant connection pipe 250 (see solid lines in the flow path switching mechanism 222 in
The outdoor heat exchanger 223 is a heat exchanger that functions as a radiator for a refrigerant during the cooling operation, and functions as an evaporator for the refrigerant during the heating operation. The outdoor heat exchanger 223 has a liquid side connected to the expansion mechanism 224, and has the gas side connected to the flow path switching mechanism 222.
The expansion mechanism 224 is a mechanism that decompresses a high pressure liquid refrigerant that has radiated heat in the outdoor heat exchanger 223 before the refrigerant is sent to the indoor heat exchanger 231 during the cooling operation, and decompresses a high pressure liquid refrigerant that has radiated heat in the indoor heat exchanger 231 before the refrigerant is sent to the outdoor heat exchanger 223 during the heating operation.
In addition, the outdoor unit 220 is provided with an outdoor fan 225 for sucking outdoor air into the outdoor unit 220, supplying the outdoor air to the outdoor heat exchanger 223, and then discharging the outdoor air to the outside of the outdoor unit 220.
The indoor unit 230 is installed indoors. The indoor unit 230 mainly includes the indoor heat exchanger 231 and an indoor fan 232.
The indoor heat exchanger 231 is a heat exchanger that functions as an evaporator for a refrigerant during the cooling operation, and functions as a radiator for the refrigerant during the heating operation. The indoor heat exchanger 231 has a liquid side connected to the liquid-refrigerant connection pipe 240, and has the gas side connected to the gas-refrigerant connection pipe 250.
In addition, the indoor unit 230 is provided with the indoor fan 232 for sucking indoor air into the indoor unit 230, supplying the indoor air to the indoor heat exchanger 231, and then discharging the indoor air to the outside of the indoor unit 230.
In a case where the air-conditioning apparatus 200 performs the cooling operation, a low-pressure refrigerant in the refrigeration cycle is sucked into the compressor 221, is compressed until the pressure of the refrigerant becomes high in the refrigeration cycle, and is then discharged. The high-pressure refrigerant discharged from the compressor 221 is sent to the outdoor heat exchanger 223 through the flow path switching mechanism 222. The high-pressure refrigerant sent to the outdoor heat exchanger 223 exchanges heat with outdoor air supplied by the outdoor fan 225 and radiates heat in the outdoor heat exchanger 223. The high-pressure refrigerant that has radiated heat in the outdoor heat exchanger 223 is sent to the expansion mechanism 224, and is decompressed until the pressure of the refrigerant becomes low in the refrigeration cycle. The low-pressure refrigerant decompressed in the expansion mechanism 224 is sent to the indoor heat exchanger 231 through the liquid-refrigerant connection pipe 240. The low-pressure refrigerant sent to the indoor heat exchanger 231 exchanges heat with indoor air supplied by the indoor fan 232 and evaporates in the indoor heat exchanger 231. As a result, the indoor air is cooled and blown into the room. The low-pressure refrigerant that has evaporated in the indoor heat exchanger 231 is sucked again into the compressor 221 through the gas-refrigerant connection pipe 250 and the flow path switching mechanism 222.
In a case where the air-conditioning apparatus 200 performs the heating operation, a low-pressure refrigerant in the refrigeration cycle is sucked into the compressor 221, is compressed until the pressure of the refrigerant becomes high in the refrigeration cycle, and is then discharged. The high-pressure refrigerant discharged from the compressor 221 is sent to the indoor heat exchanger 231 through the flow path switching mechanism 222 and the gas-refrigerant connection pipe 250. The high-pressure refrigerant sent to the indoor heat exchanger 231 exchanges heat with indoor air supplied by the indoor fan 232 and radiates heat in the indoor heat exchanger 231. As a result, the indoor air is heated and blown into the room. The high-pressure refrigerant that has radiated heat in the indoor heat exchanger 231 is sent to the expansion mechanism 224 through the liquid-refrigerant connection pipe 240, and is decompressed until the pressure of the refrigerant becomes low in the refrigeration cycle. The low-pressure refrigerant decompressed in the expansion mechanism 224 is sent to the outdoor heat exchanger 223. The low-pressure refrigerant sent to the outdoor heat exchanger 223 exchanges heat with outdoor air supplied by the indoor fan 232 and evaporates in the outdoor heat exchanger 223. The low-pressure refrigerant that has evaporated in the outdoor heat exchanger 223 is sucked again into the compressor 221 through the flow path switching mechanism 222.
A heat exchanger 10 according to one or more embodiments of the present disclosure will be described with reference to
As illustrated in
Air flows outside the flat tubes 20 along a second direction that intersects the first direction. Here, the first direction is the up-down (vertical) direction. The second direction is orthogonal to the first direction. Specifically, the second direction is the left-right direction. In addition, as illustrated in
As illustrated in
As illustrated in
The flat tube 20 is a heat transfer tube in which a refrigerant flows. The flat tube 20 is formed with a plurality of through holes 21 arranged in the second direction. The refrigerant that exchanges heat with air in the heat exchanger 10 passes through the through holes 21. These plurality of through holes extend through the flat tube 20 along the third direction.
The fins 30 are joined to the plurality of flat tubes 20. Here, the flat tubes 20 and the fins 30 are joined to each other by brazing. The fins 30 increase the heat transfer area between the flat tubes 20 and air, and enhance heat exchange between the refrigerant and the air.
As illustrated in
The fin 30 has a flat plate shape. The fin 30 is formed by press working or the like. The fin 30 is made of, for example, aluminum or an aluminum alloy.
As illustrated in
The fin 30 includes a first joint portion 32, a first plate portion 33, a second joint portion 34, a second plate portion 35, and a third plate portion 36. Hereinafter, in
As illustrated in
The first plate portion 33 is positioned between an air flow downstream end 30b and the first joint portion 32. The first plate portion 33 is continuous with the first joint portion 32. The first plate portion 33 is formed with a protruding portion 133 and a rib 134.
The protruding portion 133 causes water to flow in the first direction in the vicinity of the first flat tube 20a. In other words, the protruding portion 133 is a water-guiding rib that causes water located in the vicinity of the first flat tube 20a to flow in the first direction.
As illustrated in
The protruding portion 133 extends in the first direction. In
The height of the protruding portion 133 is not limited, but is greater than or equal to 0.1 mm and less than or equal to 0.6 mm, for example. Note that the height is a protruding distance (distance in the third direction) from one surface of the fin 30 toward the other surface of the adjacent fin 30.
The rib 134 is a rib for enhancing heat transfer. The rib 134 protrudes from one surface of the fin 30 toward the other surface of the adjacent fin 30. The rib 134 has a rectangular shape as viewed in cross section. In
The second joint portion 34 is joined to the second flat tube 20b. The second joint portion 34 has the same shape as the first joint portion 32.
The second plate portion 35 is positioned between the first joint portion 32 and the second joint portion 34. The second plate portion 35 is continuous with the first joint portion 32 and the second joint portion 34. The second plate portion 35 is formed with a protruding portion 135 and notches 37.
The protruding portion 135 extends in a direction inclined with respect to the first direction and the second direction. In
In one or more embodiments, the protruding portion 135 extends obliquely downward from the vicinity of an air flow downstream portion of the first flat tube 20a. Specifically, the protruding portion 135 extends from the vicinity of the downstream end 120a toward the downstream side of the air flow so as to be connected to a protruding portion 136. With such a configuration, the protruding portion 135 provided here is a water-guiding rib that drains water located in the vicinity of the air flow downstream portion of the first flat tube 20a between the first flat tube 20a and the second flat tube 20b toward the lower right.
As illustrated in
The height of the protruding portion 135 may be equal to, less than, or greater than the height of the protruding portion 133. Here, the height of the protruding portion 135 is, for example, greater than or equal to 0.1 mm and less than or equal to 0.6 mm.
The notches 37 are the notches 37 for enhancing heat transfer. A plurality of (three in
The third plate portion 36 is positioned between the air flow downstream end 30b and the second plate portion 35. The third plate portion 36 is continuous with the first plate portion 33 and the second plate portion 35.
The third plate portion 36 is formed with the protruding portion 136 that is continuous with the protruding portion 133. The protruding portion 136 is a water-guiding rib that causes water from the protruding portion 133 to flow in the first direction.
The protruding portion 136 extends in the first direction. In
The position of the protruding portion 136 in the second direction is the same as that of the protruding portion 133. In other words, the protruding portion 133 and the protruding portion 136 are linearly continuous in the up-down (vertical) direction.
The height of the protruding portion 136 may be equal to, less than, or greater than the height of the protruding portion 133. Here, the height of the protruding portion 136 is the same as that of the protruding portion 133.
Note that, in one or more embodiments, the fin 30 does not have a shape that hinders the guiding of water by the protruding portion 133, the protruding portion 135, and the protruding portion 136.
In addition,
During the operation such as the cooling operation and the heating operation of the air-conditioning apparatus 200 illustrated in
As illustrated in
In addition, the water moved along the protruding portion 133 and water W accumulated on a lower portion of the first flat tube 20a move in a direction inclined with respect to the first direction and the second direction (toward the lower right side in
Then, the water W moves in the first direction (downward in
In this manner, the water W generated around the first flat tube 20a is directly drawn into the protruding portion 133 and the protruding portion 135, and is drained downward along the protruding portion 136. In other words, the water W is drained downward by flowing along the protruding portion 133, the protruding portion 135, and the protruding portion 136. This prevents the water W generated around the first flat tube 20a from getting caught at any point along the way, and increases the drainage rate.
Note that, in some cases, depending on the amount of the water W, the heights of the protruding portion 133, the protruding portion 135, and the protruding portion 136, and the like, the water W may flow on the left side of the protruding portion 133 and the protruding portion 136 in
(3-1)
The heat exchanger 10 according to one or more embodiments includes a plurality of flat tubes 20 and one or more fins 30. The flat tubes 20 are arranged in the first direction. The fins 30 are joined to the flat tubes 20. The heat exchanger 10 causes heat exchange between a refrigerant that flows inside the flat tubes 20 and air that flows outside the flat tubes 20 along the second direction that intersects the first direction. The fin 30 includes the first joint portion 32 and the first plate portion 33. The first joint portion 32 is joined to the first flat tube 20a. The first plate portion 33 is positioned between the air flow downstream end 30b and the first joint portion 32. The first plate portion 33 is formed with the protruding portion 133 for causing water to flow in the first direction in the vicinity of the first flat tube 20a.
In the heat exchanger 10 of one or more embodiments, the protruding portion 133 can cause the water W located in the vicinity of the first flat tube 20a to flow in the first direction. This can reduce the time required to drain, in the first direction, the water that is on the fin 30 and is in the vicinity of the first flat tube 20a.
In addition, in one or more embodiments, the heat exchanger 10 drains water generated around the first flat tube 20a using the protruding portion 133 in the vicinity of the first flat tube 20a without transporting the water to the air flow downstream end 30b of the fin 30. Therefore, splashing of water from the fin 30 can be suppressed.
(3-2)
In the heat exchanger 10 of one or more embodiments, the protruding portion 133 extends in the first direction. With such a configuration, the water W can be transported along the protruding portion 133. This can further reduce the time required to drain, in the first direction, the water W that is on the fin 30 and is in the vicinity of the first flat tube 20a.
(3-3)
In the heat exchanger 10 of one or more embodiments, the distance L1 in the second direction between the air flow downstream end 120a of the first flat tube 20a and the protruding portion 133 is less than the distance L2 in the second direction between the air flow downstream end 30b of the fin 30 and the protruding portion 133.
With such a configuration, in the first plate portion 33, the protruding portion 133 is disposed near the first flat tube 20a and on the upstream side of the air flow. Therefore, splashing of water from the heat exchanger 10 can be further suppressed.
(3-4)
In the heat exchanger 10 of one or more embodiments, the fin 30 further includes the second joint portion 34 and the second plate portion 35. The second joint portion 34 is joined to the second flat tube 20b that is disposed adjacent to the first flat tube 20a in the first direction. The second plate portion 35 is positioned between the first joint portion 32 and the second joint portion 34. The second plate portion 35 is formed with the protruding portion 135 extending in the direction inclined with respect to the first direction and the second direction.
Here, the protruding portion 135 can drain the water W between the first flat tube 20a and the second flat tube 20b.
(3-5)
In the heat exchanger 10 of one or more embodiments, the protruding portion 133 extends in the up-down direction. The protruding portion 135 extends obliquely downward from the vicinity of the air flow downstream portion of the first flat tube 20a.
Here, the protruding portion 135 can cause the water W below and on the downstream side of the first flat tube 20a to flow downward.
(3-6)
In the heat exchanger 10 of one or more embodiments, the fin 30 further includes the second joint portion 34, the second plate portion 35, and the third plate portion 36. The second joint portion 34 is joined to the second flat tube 20b that is disposed adjacent to the first flat tube 20a in the first direction. The second plate portion 35 is positioned between the first joint portion 32 and the second joint portion 34. The third plate portion 36 is positioned between the air flow downstream end 30b and the second plate portion 35. The third plate portion 36 is formed with the protruding portion 136 that is continuous with the protruding portion 133.
Here, the protruding portion 133 and the protruding portion 136 can cause the water W located in the vicinity of the first flat tube 20a to flow in the first direction to the second flat tube 20b.
In addition, the protruding portion 135 can guide the water W below and on the downstream side of the first flat tube 20a to the protruding portion 136, and the protruding portion 136 can cause the water W to flow further downward.
(3-7)
In the heat exchanger 10 of one or more embodiments, the fin 30 further includes the second joint portion 34 and the second plate portion 35. The second joint portion 34 is joined to the second flat tube 20b that is disposed adjacent to the first flat tube 20a in the first direction. The second plate portion 35 is positioned between the first joint portion 32 and the second joint portion 34. The second plate portion 35 is formed with the notches 37 for enhancing heat transfer.
Here, the notches 37 can enhance heat transfer between air and the fin 30. This can enhance heat exchange between the refrigerant that flows inside the flat tubes 20 and air that flows outside the fins 30.
(3-8)
In the heat exchanger 10 of one or more embodiments, the plurality of fins 30 are arranged in the extending direction of the flat tubes 20. The fin pitch P of the fins 30 is greater than or equal to 1.2 mm and less than or equal to 1.4 mm. The height of the protruding portion 133 is greater than or equal to 0.1 mm and less than or equal to 0.6 mm.
With such a configuration, in the heat exchanger 10 where the plurality of fins 30 are stacked, the protruding portion 133 can easily realize a reduction in the time required to drain water in the first direction.
(3-9)
The heat exchanger 10 of one or more embodiments is included in the indoor unit 230 of the air-conditioning apparatus 200. In other words, the heat exchanger 10 of one or more embodiments can be applied to the indoor unit 230 of the air-conditioning apparatus 200. The heat exchanger 10 of one or more embodiments can reduce the time required to drain water and can suppress the splashing of the water from the fin 30. Therefore, the heat exchanger 10 may be used for the indoor heat exchanger 231 disposed indoors.
In the above-described embodiments, the protruding portion 135 extends obliquely downward from the vicinity of the air flow downstream portion of the first flat tube 20a, but the present disclosure is not limited thereto. In a heat exchanger 11 of the present modification, as illustrated in
As illustrated in
In the present modification, the water W accumulated on the lower portion of the first flat tube 20a moves from the upstream side of the air flow in the direction inclined with respect to the first direction and the second direction (toward the lower right side in
As described above, in the heat exchanger 11 of the present modification, the protruding portion 133 extends in the up-down (vertical) direction. The protruding portion 135 extends obliquely downward from the vicinity of the air flow upstream portion 120b of the first flat tube 20a.
Here, the protruding portion 135 can cause the water W below and on the upstream side of the first flat tube 20a to flow downward.
In the above-described embodiments, the protruding portion 133 and the protruding portion 136 are formed as water-guiding ribs for causing water to flow in the first direction, but another water-guiding rib may be further formed. As illustrated in
Specifically, the protruding portion 138 is formed in the vicinity of the air flow downstream end 30b of the fin 30 so as to extend in the first direction. The protruding portion 138 continuously extends from the upper end portion to the lower end portion of the fin 30. The protruding portion 138 is parallel and liner to the protruding portion 133 and the protruding portion 136.
In the above-described embodiments, the fin 30 is formed with the notches 37, ribs 134, and the like for enhancing heat transfer, but the present disclosure is not limited thereto. Notches, ribs, and the like for enhancing heat transfer are formed as appropriate. In the present modification, ribs for enhancing heat transfer are further formed on both sides of the protruding portion 136. The ribs formed on both sides are, for example, L-shaped as viewed in cross section.
In the above-described embodiments, the heat exchanger 10 is applied to the indoor heat exchanger 231, but the present disclosure is not limited thereto. In the present modification, the heat exchanger 10 is applied to the outdoor heat exchanger 223.
In the above-described embodiments, the heat exchanger 10 is applied to the air-conditioning apparatus 200, but the present disclosure is not limited thereto. The heat exchanger 10 may be applied to a hot water supply apparatus, a floor heating apparatus, and a refrigeration apparatus such as a refrigerating device.
Although the disclosure has been described with respect to only a limited number of embodiments, those skilled in the art, having benefit of this disclosure, will appreciate that various other embodiments may be devised without departing from the scope of the present disclosure.
Accordingly, the scope of the disclosure should be limited only by the attached claims.
Number | Date | Country | Kind |
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2022-114818 | Jul 2022 | JP | national |
This is a continuation application of International Patent Application No. PCT/JP2023/025837, filed Jul. 13, 2023, and claims priority to Japanese Patent Application No. 2022-114818, filed Jul. 19, 2022. The contents of these priority applications are incorporated herein by reference.
Number | Date | Country | |
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Parent | PCT/JP2023/025837 | Jul 2023 | WO |
Child | 19011902 | US |