1. Field of the Invention
The present invention relates to a heat exchanger such as a condenser, evaporator, or heater core used in an air-conditioning system for automotive or home use.
2. Description of the Related Art
One of the typical configurations of a condenser used for condensing and liquefying a refrigerant compressed by a compressor by air etc. in a conventional air-conditioning system is shown in
While not shown, the header 24 is divided by a partition provided in the middle in the longitudinal direction into upper and lower parts communicating with the connection blocks 26 and 27, respectively. Therefore, the gaseous refrigerant compressed by a not shown compressor flows from the connection block 26 to the header 24, is distributed to the fine refrigerant passages 28 of the group of the over half of the flat tubes at the top among the plurality of flat tubes 22 in the top space from the not shown partition of the header 24, passes through the group of flat tubes 22 at the top, and flows into the other header 23. The refrigerant collected at the header 23 is distributed to the refrigerant passages 28 of the group of flat tubes 22 at the bottom, passes through them, then is collected at the bottom space from the not shown partition of the header 24 and returns from the connection block 27 to a not shown refrigeration cycle. The gaseous refrigerant is cooled by the flow of air through the spaces of the flat tubes 22 and the corrugated fins 25 while flowing through the fine refrigerant passages 28 of the flat tubes 22, so the majority of the refrigerant is condensed and liquefied to form a liquid refrigerant.
Even in a condenser 21 of the related art of this configuration, to promote heat exchange between the corrugated fins 25 and the flow of air, sometimes pieces of the corrugated fins 25 are cut and raised to form a large number of louvers 29 and sometimes the fins are embossed to form relief shapes to obtain so-called “wavy fins” (see Japanese Unexamined Patent Publication (Kokai) No. 2001-50678). The surfaces of the flat tubes, however, are smooth. Further, even at the corrugated fins 25, the parts 30 where the louvers 29 or relief shapes cannot be formed are smooth. Therefore, by just forming louvers 29, relief shapes, etc. at parts of the corrugated fins 25, the heat exchange efficiency between the outer surfaces of the flat tubes 22 and the flow of air at the outside of the tubes 22 is not improved much at all.
An object of the present invention is to provide a heater exchanger such as a condenser, evaporator, or heater core wherein not only is the heat exchange efficiency improved between fins attached to tubes in which a first fluid such as a refrigerant flows and a second fluid such as air flowing in contact with the same, but also novel means are devised so as to improve the heat exchange efficiency between the outer surfaces of the tubes themselves or the smooth parts of the fins and the second fluid so as to greatly improve the heat exchange efficiency between the first fluid flowing through the inside of the tubes and the second fluid flowing outside of the tubes compared with the past.
According to the present invention, there is provided a heat exchanger provided with a plurality of tubes arranged in parallel with each other and sheet-like fins attached to these so as to bridge the intervals between facing tubes and performing heat exchange between a first fluid flowing through the inside of the tubes and a second fluid flowing in contact with the outer surfaces of the tubes and the fins, characterized in that the originally smooth fins are formed with meandering projections or, when viewed from the rear, meandering grooves. The projections or grooves formed at the fins in this way preferably meander centered about a basic direction of flow of the second fluid so as to be directed toward tubes in which the first fluid flows.
In the heat exchanger of the present invention, since the thus meandering projections and grooves are formed at the fins, while the second fluid is flowing along the fins between the facing tubes, it is disturbed by striking the bent parts of the meandering projections or grooves formed at the fins, so thereafter flows in a turbulent state. Further, the then turbulent flow of the second fluid flows while meandering so as to be directed toward the tubes when viewed from the basic direction of flow, so not only does the turbulent flow contact the front and back surfaces of the fins without leaving any dead spaces, but also flows striking the outer surfaces of the tubes as well. If the turbulent flow of air vigorously contacts the surfaces of the fins or tubes in this way, since no thick boundary layers formed at the surface of the fins or tubes as in the case of a laminar flow will be formed, heat conductance is promoted and therefore the heat exchange efficiency between the refrigerant and air is remarkably improved.
In this case, if the top surfaces of the meandering projections (bottom surfaces of grooves) of the fins are formed with louver-like parts obtained by cutting and raising pieces so as to disturb the flow of the second fluid or are formed with relief shapes, the turbulence of the second fluid will be further strengthened, so a more preferable effect will be obtained. The relief shapes can be made to be aligned with the wave shapes arranged in the longitudinal direction of the tubes centered about the basic direction of flow of the second fluid so as to further enhance the effect.
The fins of the heat exchanger of the present invention may be corrugated fins bent to wave shapes between facing tubes or plate fins connecting a plurality of tubes.
The tubes for the heat exchanger of the present invention may be ones with outer surfaces of flat sectional shapes, wedge shapes, or circular shapes Further, the tubes may be ones forming single fluid passages or ones forming a plurality of fluid passages. When the outer surfaces of the tubes have circular sectional shapes, by arranging the plurality of tubes on the same virtual plane and arranging another plurality of tubes on another virtual plane facing that plane, these pluralities of tubes form large surface areas in the same way as flat tubes, so it is possible to sufficiently receive the second fluid flowing directed by the meandering projections or grooves formed at the fins. Due to this, the heat exchange efficiency between the second fluid and the tubes is improved more.
These and other objects and features of the present invention will become clearer from the following description of the preferred embodiments given with reference to the attached drawings, wherein:
Preferred embodiments of the present invention will be described in detail below while referring to the attached figures.
The configuration and operation of a condenser 1 for an air-conditioning system are illustrated in
As shown in
Note that in the same way as in the case of the related art, the flat tubes 2, headers 3 and 4, corrugated fins 5, connection blocks 6 and 7, etc. are all soldered together. For this purpose, the materials of these parts are coated with solder in advance, the parts are assembled, then the assembly is heated in a furnace to melt the solder. When this solidifies, the parts are integrally joined.
While not shown, it is also possible to provide partitions in the middle of the longitudinal direction of one or both of the headers 3 and 4 to divide the inside of the header or headers into a plurality of sections. Due to this, the refrigerant will flow back and forth between the headers 3 and 4. The manner of flow of the refrigerant changes depending on the number of partitions and the locations where they are provided, so which of the headers 3 and 4 to provide the connection blocks 6 and 7 at is determined in accordance with this. Therefore, in the present invention, it is also possible that the connection blocks 6 and 7 be provided at positions like the connection blocks 26 and 27 in the condenser 21 of the related art shown in
When the condenser 1 of the first embodiment is not provided with partitions in the headers 3 and 4, the gaseous refrigerant compressed by a not shown compressor flows from the connection block 6 to the inside of the header 4, is distributed to the fine refrigerant passages 8 formed at all of the flat tubes 2, passes through these flat tubes 2, and flow into the other header 3. The refrigerant collected at the header 3 returns from the connection block 7 to a not shown refrigeration cycle. The gaseous refrigerant supplied to the header 4 in this way is cooled by the flow of air through the spaces of the flat tubes 2 and corrugated fins 5 while flowing through the fine refrigerant passages 8 of the flat tubes 2, so almost all of the refrigerant is condensed to a liquid state. In the present invention, the fluid such as the refrigerant flowing through the insides of the tubes such as the flat tubes 2 is called the “first fluid” and the fluid such as air flowing outside of the tubes is called the “second fluid”.
Corresponding to the characteristics of the present invention, in the condenser 1 of the first embodiment, parts of the corrugated fins 5 are formed with meandering projections 9 by a method such as press forming. If viewing these meandering projections 9 from the rear of the corrugated fins 5, they form meandering grooves 10. The meandering projections 9 (or meandering grooves 10) are oriented so as to be directed to above and below the basic direction of flow of the air of the second fluid, that is, so as to head toward the surfaces of the flat tubes 2. These meandering projections 9 can also be formed simultaneously when forming the corrugated fins 5 by press forming, but it is easy to form meandering projections at the aluminum sheet material in advance, then bend the sheet material to form the corrugated fins 5. The press forming machine and shaping die also become simpler.
Since the condenser 1 of the first embodiment is configured in this way, the refrigerant (first fluid) passing through the connection block 6 shown in
As opposed to this, in the condenser 1 of the first embodiment, since the meandering projections 9 or grooves 10 are formed at the smooth surfaces of the corrugated fins 5, when air flows along the corrugated fins 5 among the plurality of flat tubes 2, as shown in
The specific dimensions of the principal parts of the condenser 1 of the first embodiment shown in
In the second embodiment, since the louvers 11 are provided in addition to the configuration of the first embodiment, the flow of air between the flat tubes 2 is not only disturbed by the meandering projections 9 and grooves 10 to give turbulence, but are also disturbed by the louvers 11 and vigorously strikes the corrugated fins 5 as a whole and the smooth surfaces of the flat tubes 2, so the heat exchange efficiency between the refrigerant and the air is further enhanced.
As a modification of the second embodiment,
In the case of the third embodiment, pieces of the corrugated fins 5 are not cut and raised to form louvers 11 and thereby form openings at the bases of the large number of louvers 11 as in the second embodiment, but the turbulence is increased by the formation of the large number of relief shapes 12, so substantially the same actions and effects are exhibited as in the second embodiment.
In the condenser of the fourth embodiment as well, the smooth surfaces of the plate fins 13 between two adjoining flat tubes 2 are formed with meandering projections 9 and grooves 10 of similar shapes as in the first embodiment. The shapes of the plate fins 13 differ somewhat from the corrugated fins 5, so the specific structure of the condenser of the fourth embodiment differs from that of the first embodiment in certain points, but the two embodiments are substantially equivalent when viewing just the point of heat exchange, so substantially the same actions and effects are exhibited.
Note that in the same way as there are the second embodiment shown in
To finely divide the insides of the welded tubes 14 to form something like the fine refrigerant passages 8, it is not impossible to form a large number of ridges serving as partitions in advance in the sheet materials of the welded tubes 14, but in this case illustration is made of bending uniform simple sheets to inexpensively fabricate the welded tubes 14, so the insides of the welded tubes 14 are formed with wide refrigerant passages 16 with no partitions. Therefore, the heat exchange efficiency is undeniably inferior to those of the previous embodiments, but corresponding to the characterizing features of the present invention, meandering projections 9 and grooves 10 are formed at the corrugated fins 5, so the improvement in the heat exchange efficiency is remarkable.
Note that while not shown, the condenser of the fifth embodiment shown in
In the above embodiments, the tubes 2 and 14 through which a first fluid such as a refrigerant flows all have flat outer surfaces, but this does not mean that the tubes through which the first fluid flows have to be flat in order for the action or effects of the present invention to be obtained. Even if the sectional shapes of the outer surfaces of the tubes are circular, elliptical, polygonal, square, rectangular, star-shaped, or other shapes other than flat lozenge shapes (tablet shapes), while there is a difference in degree, generally the same actions and effects are obtained. The “difference in degree” means for example that since tubes of a circular sectional shape have a smaller surface area than lozenge-shaped tubes of a flat sectional shape having the same sectional area, the heat exchange efficiency at the surfaces of the tubes become somewhat lower. However, even with tubes of a circular sectional shape, if making the diameters smaller and arranging a plurality of them on the same plane, it is possible to obtain actions and effects similar to a single lozenge-shaped tube of a flat sectional shape.
From this viewpoint, the principal parts of a condenser of a sixth embodiment of a heat exchanger of the present invention, corresponding to a modification of the first embodiment shown in
Corresponding to the characterizing feature of the present invention, the corrugated fins 5 formed with the meandering projections 9 (and meandering grooves 10) are similar to those of the first embodiment explained above. Further, the condenser of the sixth embodiment may have an overall appearance as shown for example in
Based on similar thinking,
Finally, the principal parts of a condenser of an eighth embodiment of the present invention will be shown in
As clear from this structure, the condenser of the eighth embodiment exhibits actions and effects similar to the condenser of the fourth embodiment. If forced to say it, the wedge-shaped tubes 18 in the eighth embodiment has a superior flow regulating action on the second fluid such as air after flowing through the passages between adjoining wedge-shaped tubes 18 compared even with the flat tubes 2.
Note that the condensers of the sixth to eighth embodiments may also of course be modified in manners corresponding to the second embodiment shown in
While the invention has been described with reference to specific embodiments chosen for purpose of illustration, it should be apparent that numerous modifications could be made thereto by those skilled in the art without departing from the basic concept and scope of the invention.
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2002-251577 | Aug 2002 | JP | national |
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