Patent Application
20200309634
This invention relates to heat exchanging devices, and more particularly heat exchanging device for use to exchange heat between fluids, including but not limited to fluids such as grey water or waste water and clean water. More particularly, this invention relates to a hybrid heat exchanging device which can exchange or recover heat between warm waste water and cold fresh water and detect a potential breach of the fluids therein.
In the past, devices for exchanging or recapturing heat between two fluids have been well known for many years and widely used throughout various industries and in commercial and residential environments. In general, these type of fluid heat exchanging or recovery devices involve two fluids passing in separate conduits and having at least one surface in thermal contract therebetween to exchange heat between the respective fluids without intermixing the fluids.
There is also need for practical, efficient and economical heat exchange units which meet applicable plumbing standards and building codes in order to be legally permitted and widely installed. Many such plumbing standards and building codes require some type of mechanism to prevent intermixing of the fluids and/or detect potential leaks.
Thus, there is a need for an economical and efficient heat exchanging device which permits the exchange of heat between fluids, such as waste water and clean water, which can also detect a potential breach by either of the two fluids before an undesirable and potentially unsanitary mixing of the fluids.
Accordingly, it is an object of this invention to at least partially overcome some of the disadvantages of the prior art. Also, it is an object of this invention to provide an improved type of heat exchange device to recover heat from waste water. In one aspect, it is also an object of the invention to provide an improved type of heat exchange device which can exchange heat between fluids and detect potential breaches by the fluids.
Accordingly, in one aspect of the present invention, there is provided a heat exchanging device for exchanging heat from a waste water fluid at a first inlet temperature to a fresh water fluid at a second inlet temperature, lower than the first inlet temperature, said heat exchanging device comprising: a first conduit for conveying the waste water fluid through gravity flow in a first downward flow direction from a waste water fluid inlet at an upper end of the first conduit to a waste water fluid outlet at a lower end of the first conduit, said first conduit including a double wall construction with an inner wall and outer wall, said outer wall positioned concentrically radially outwardly from the inner wall and abutting thereto defining a plurality of leak channels there between, said leak channels extending along the first conduit in the first downward flow direction towards the lower end of the first conduit; a second conduit for conveying the fresh water fluid in a second upward flow direction, opposite to the first downward flow direction, said second conduit defined by an outer surface of the outer wall of the first conduit and an inner surface of an external tube concentrically radially outwardly fixed from the outer wall of the first conduit, wherein the fresh water fluid is conveyed under pressure in the second upward flow direction while in thermal contact with the waste water fluid through the double wall of the first conduit to transfer heat from the waste water fluid to the fresh water fluid; wherein any waste water fluid breaching the inner wall without necessarily breaching the outer wall, and, any fresh water fluid breaching the outer wall without necessarily breaching the inner wall, results in leak fluid, constituted by any waste fluid that has breached the inner wall or any fresh fluid that has breached the outer wall, entering one or more of the plurality of leak channels and being conveyed by gravity in the first downward direction axially beyond the second conduit to facilitate detection of the leak fluid.
In a further aspect, the present invention resides in a heat exchanging device for exchanging heat from a first fluid to a second fluid, said heat exchange device comprising: a first conduit for conveying the first fluid in a first flow direction, said first conduit including a double wall construction with an inner wall and outer wall, said outer wall positioned concentrically radially outwardly from the inner wall and fixed thereto defining a plurality of leak channels there between, said leak channels extending along the first conduit in the first flow direction; a second conduit for conveying the second fluid in a second flow direction, said second conduit including at least a portion of an outer surface of the outer wall of the first conduit providing thermal contact between the second fluid in the second conduit and the first fluid in the first conduit to exchange heat between the first fluid in the first conduit and the second fluid in the second conduit; wherein the first fluid breaching the inner wall without necessarily breaching the outer wall, and, the second fluid breaching the outer wall without necessarily breaching the inner wall, results in leak fluid, constituted by any first fluid that has breached the inner wall, or, any second fluid that has breached the outer wall, entering one or more of the plurality of leak channels, said leak fluid being conveyed in said one or more of the plurality of leak channels to facilitate detection.
Accordingly, in one aspect of the present invention, there is provided a heat exchange device having a first conduit including a double wall construction having an inner wall and an outer wall, the outer wall positioned concentrically radially outwardly from the inner wall and fixed thereto defining a plurality of leak channels therebetween. In a preferred embodiment, the double wall construction of the first conduit may be accomplished with a copper “pipe in pipe” design. The plurality of leak channels may be formed by creating grooves on the outside surface of the inner wall, and/or, the inside surface of the outer wall. In this way, fluid which may have breached the inner wall or outer wall will be conveyed through the leak channels and be detected before breaching the other wall and causing contamination of the fluids.
In a further advantage of the present invention, the heat exchange device acts as a heat recovery device and is oriented vertically, such that the first fluid, which may generally be warm drain water or grey water, is conveyed through gravity flow. Similarly, any leak fluid in one or more of the plurality of leak channels, whether from the first fluid or the second fluid, may also be conveyed through gravity flow and be detected. This involves a simpler and more robust design which does not rely on external power sources or water pressure to detect leaks. In particular, by having any leak fluid conveyed in the leak channels though gravity flow, a potential leak may be detected even if other utilities, such as electrical power or water pressure, are non-operational.
In a further preferred embodiment, a baffle is used to create turbulence inside the heat exchange unit. Typically, the baffle would be used for the clean water which is under pressure in the second conduit. The baffle increases the turbulent flow, and therefore heat exchange, between the first fluid and the second fluid across the double walled first conduit.
O-rings may be used for positioning and sealing the second conduit with respect to the first conduit. This permits efficient retrofitting of the heat exchanging device to existing drain water lines. Furthermore, this avoids the need for manual welding operations which can increase the cost of installation.
A further advantage of the present invention is that the double wall construction, and/or, at least one wall, of the first conduit may extend axially beyond the second conduit, to permit simple coupling to existing drain pipes. This permits mechanical joint couplings to be used rather than more complicated and expensive couplings. Furthermore, the inner wall of the double wall first conduit may be similar in construction to a drain waste vent (dwv) copper pipe, meaning that it has a similar diameter and structure, to decrease any interference on the flow of the waste fluid, which in a preferred embodiment is gravity fed drain water.
A further advantage of the present invention is that the second fluid, which in a preferred embodiment is clean or fresh water under pressure, may travel in an upward direction from the lower end of the device to the upper end of the device such that the flow of the second fluid or fresh water is in an opposite direction to the downward gravity flow direction of the first fluid or waste water. Having cross flow of the fluids may improve the heat transfer between the fluids.
An advantage of a further preferred embodiment of the invention involves tangential inlets and outlets for the second fluid, which is typically under pressure. This assists in maintaining the pressure in the second fluid while entering and exiting the second conduit to avoid excessive pressure loss in the system. Furthermore, the tangential inlet and outlet create a spiral path in the inlet and outlet cavities and the second conduit which improves the heat exchange.
In a further preferred embodiment, the second conduit is concentric with the first conduit and radially separated therefrom by a predetermined distance. The second conduit has an external tube which is preferably not highly heat conductive. In a preferred embodiment, the outer wall of the second conduit may be constructed of a plastic material, such as a polyvinyl chloride (PVC), which may be considered a thermally insulating material. The inner conduit and the leak channels preferably extends in a longitudinal direction a distance below the outer wall of the second conduit to permit any fluid in the leak channels to be detected. In a preferred embodiment, the leak channels extend axially beyond the second conduit such that the leak fluid may be detected.
Further aspects of the invention will become apparent upon reading the following detailed description and drawings, which illustrate the invention and preferred embodiments of the invention.
In the drawings, which illustrate embodiments of the invention:
The present invention relates to a heat exchanging device which can exchange heat from a first fluid to a second fluid. In preferred embodiments, the heat exchanging device is used to exchange heat from a waste water fluid at a first inlet temperature to a fresh water fluid at a second inlet temperature, lower than the first temperature, thereby recovering heat from the waste water fluid before it is expelled from the plumbing system.
In a preferred embodiment, the heat exchanging device has a first conduit for conveying the first fluid, and, a second conduit, concentrically located about the first conduit, for conveying the second fluid between the outer surface of the first conduit and the inner surface of an external tube. The first conduit includes a double wall construction with an inner wall and an outer wall. The first fluid is in thermal contact with the second fluid through the double wall of the first conduit to transfer heat from the first fluid to the second fluid. The double wall construction of the first conduit ensures that there is no shared boundary between the first fluid and the second fluid, and in particular, between the waste water fluid and the fresh water fluid in this preferred embodiment.
To detect a potential breach between the first and second fluids, the first conduit has a plurality of leak channels between the outer wall and the inner wall. In a preferred embodiment, the leak channels extend axially beyond the second conduit so that the leak fluid may be detected. Leak fluid, constituting first fluid breaching the inner wall of the double wall first conduit and/or second fluid breaching the outer wall of the double wall first conduit will be conveyed in the leak channels to be detected.
A baffle system located in the second conduit promotes turbulent flow and therefore heat exchange between the first fluid and the second fluid. This may decrease the length of the heat exchanging device to obtain comparable heat transfer. In a preferred embodiment, the first end of the second conduit is in fluid communication with a fresh water inlet vortex inducer and the second end of the second conduit is in fluid communication with a fresh water outlet vortex reducer for streamlining the flow to decrease the pressure loss of the second fluid (which is preferably under pressure) as it enters and exits the second conduit. This may also facilitate the flow of the second fluid through the baffle system.
Preferred embodiments of the invention and its advantages can be understood by referring to the present drawings. In the present drawings, like numerals are used for like and corresponding parts of the accompanying drawings.
As shown in
In a preferred embodiment, the first conduit 100 may convey a first fluid 1 in a first direction FD from a first end 101 to a second end 102, longitudinally opposed from the first end 101, of the conduit 100. It is understood that in a preferred embodiment, the first fluid 1 may be waste water fluid W which is gravity fed through the conduit 100. In this preferred embodiment, the first direction will be a first downward direction FD, as shown for instance in
The second conduit 200 (shown in
In a preferred embodiment, the second fluid 2 is fresh water fluid F conveyed under pressure in the second upward flow direction FU while it is in thermal contact with the first fluid 1. In this preferred embodiment, the waste water fluid W is conveyed through gravity G in the first conduit 100 in the first downward direction FD opposite to the second upward direction FU of the fresh water fluid F to facilitate the transfer heat from the first fluid 1 to the second fluid 2 in this particular preferred embodiment being waste water fluid W and fresh water fluid F, respectively.
In a preferred embodiment, the first fluid 1 will generally be at a first inlet temperature T1i at the inlet 104 and at a first outlet temperature T1o at the outlet 105, as shown in
More preferably, the device 10 comprises a tangential fresh water inlet 240 in fluid communication with a fresh water inlet vortex inducer 400, shown for instance in
The first conduit 100 is preferably formed of a material having a relatively high degree of thermal conductivity in order to facilitate thermal contact of the second fluid 2 conveyed in the second conduit 200 and the first fluid 1 conveyed through the first conduit 100. These materials could be most types of metals as is known in the art such as copper, copper alloy, or copper-plated aluminium or other materials with relatively high degree of thermal conductivity. Conversely, it is preferred if the external tube 220 is made of a material which preferably has a relatively low heat conductivity. For example, the external tube 220 and one or more of the fresh water inlet vortex inducer 400 and fresh water outlet vortex reducer 500 may be made of plastics, such as PVC or ABS, or other types of plastic materials to insulate the heat being transferred from the environment. Similarly, it is understood that the conduits 100, 200 should also be manufactured from materials able to withstand the corresponding pressure, temperature and in some cases chemical properties of the fluids 1, 2 that they are designed to carry.
In a further preferred embodiment, the first conduit 100 includes a double wall construction, shown generally by reference numeral 110, with an inner wall 111 and an outer wall 112.
As also illustrated in
During operation, any of the first fluid 1 which may breach the inner wall 111 without necessarily breaching the outer wall 112 of the first conduit 100, as well as any of the second fluid 2 which may breach the outer wall 112 without necessarily breaching the inner wall 111, results in leak fluid 300 entering the plurality of leak channels 130. It is understood the leak fluid 300 may constitute any of the first fluid 1 which has breached the inner wall 111 and/or any of the second fluid 2 which has breached the outer wall 112 of the first conduit 100. The leak fluid 300 entering one or more of the plurality of leak channels 130 is conveyed axially along the first conduit 100 facilitating detection of the leak fluid 300 and indicating of a corresponding potential breach which may have caused the leak fluid 300.
In a preferred embodiment, the outer wall 112 and the leak channels 130 will terminate axially beyond the second conduit 200. This permits the leak fluid 300 to be conveyed beyond the second conduit 200 and be exposed for detection. This also permits the inner wall 111 to optionally continue axially beyond the second conduit 200 for connection to a plumbing system 8 to convey and expel the first fluid 1 which in a preferred embodiment is waste water fluid W.
Once the leak fluid 300 has been exposed or expelled from the leak channels 130, the leak fluid 300 may be detected in a number of ways. For example, the leak fluid 300 may be detected visually as it may drip onto objects directly below the device 10, including but not limited to a waste water pipe (not shown) of the plumbing system 8. Alternatively, the leak fluid 300 may accumulate on the floor and become detectable by most leak detection devices (not shown) which may be commonly found and are known in the art. Such leak detection devices may alert a user by setting off a visual and/or audible alarm or other visual and audible effects. The leak detection devices could also trigger a shut off valve of the plumbing system 8 which automatically prevents any further leakage and/or potential contamination of the fresh water fluid F with waste water fluid W. In any event, detection of the leak fluid 300 indicates a potential breach of the first fluid 1 and the second fluid 2 in the device 10 such that it may be attended to and further investigated, and if necessary, corrected such as through maintenance or service of the device 10 or replacement of the device 10.
In a preferred embodiment, the leak channels 130 are formed by a plurality of grooves, shown generally by reference numeral 132 in
In a preferred embodiment, the grooves 132 have a depth of about one half (½) an average thickness T of the inner wall 111 or outer wall 112 depending upon which wall 111, 112 (or both) the grooves 132 have been made. After the plurality of grooves 132 have been formed, the outer surface 152 of the inner wall 111 is fixed in abutting relation to an inner surface 122 of the outer wall 112 such that the grooves 132 define the plurality of leak channels 130 therebetween as illustrated in
In a preferred embodiment, the leak channels 130 are each spaced by less than 0.5 inches and more preferably less than 0.2 inches along the circumference C1 of the first conduit 100. Still more preferably, in cases where the diameter D1 of the first conduit 100 is about 3 inches, there will be at least 20 and more likely 50 about leak channels 130 along the circumference C1 of the conduit 100. Experimentation has shown that having this ratio of leak channels 130 will maintain a minimum of 90 percent thermal contact surface to provide for heat transfer between the first fluid 1 and the second fluid 2, while at the same time permitting a relatively large number of leak channels 130 along the circumference CI of the first conduit 100 to detect a breach of the first fluid 1 through the inner wall 111 or a breach of the second fluid 2 through the outer wall 112.
The inner wall 111 may be preferably formed of a first metal inner pipe 141 and the outer wall 112 may be preferably formed of a second metal outer pipe 142. In this preferred embodiment, the double wall construction 110 of the conduit 100 may be formed by locating the first metal inner pipe 141 within the second metal outer pipe 142 and evenly applying an expansion force (not shown) radially on the inner surface 151 of the first metal inner pipe 141 to radially stretch the first metal inner pipe 141 and the second metal outer pipe 142 forming a mechanical bond therebetween with the second metal outer pipe 142 positioned concentrically radially outwardly from the first metal inner pipe 141 and abutting thereto, defining the leak channels 130 therebetween.
In a further preferred embodiment, the first metal inner pipe 141 forming the inner wall 111 is a drain waste vent (DWV) copper pipe with the grooves 132 extending along the outer surface 152 thereof. In this way, the DWV copper pipe may be more easily installed into an existing plumbing system 8. In this case, the second metal outer pipe 142 may be a standard Type L or light copper pipe.
In the preferred embodiment where the first fluid 1 is waste water fluid W and the first metal inner pipe 141 forming the inner wall 111 is a drain waste vent (DWV) copper pipe, it will generally have a diameter D1 of 2 to 4 inches, and more likely 3 inches. In the case where the DWV pipe is 3 inches, the circumference C1 will be:
3×π=9.425 inches (1)
In this situation, if the leak channels 130 formed by the grooves 132 are spaced less than 0.2 inches along the circumference C1 of the first conduit 100, then this provides roughly the following number of grooves:
9.425 inches÷0.2 inches=47.125 channels (2)
Accordingly, in this preferred embodiment, where the first metal inner pipe 141 is a DWV copper pipe of 3 inches diameter, there will be about 40 to 50 leak channels along the circumference C1 for conveying leak fluid 300. Experimentation has shown that leak channels of this type and having a depth of about 0.1 inches, representing one half (½) the thickness T of the DWV pipe, would present 40 to 45% heat recovery from the waste water fluid W to the fresh water fluid F. Typically, the DWV pipe may have a diameter of 2 inches to 4 inches, and, extrapolating equations (1) and (2) above, there would be about
or 15 grooves 132 or leak channels 130 along the circumference C1 per inch of diameter D1 of the inner pipe 141.
As discussed above, the second conduit 200 is defined by the outer surface 121 of the outer wall 112 of the first conduit 100 and an inner surface 221 of the external tube 220. In a preferred embodiment, the external tube 220 of the second conduit 200 is fixed a predetermined distance PD from the outer wall 112 of the first conduit 100 and the external tube 220 has a substantially constant diameter D2, as shown in
In a preferred embodiment where the inner wall 111 of the first conduit 100 is formed by a first metal inner pipe 141 comprising a DWV pipe, the diameter D1 will likely be 3 inches at least pursuant to most current North American Copper DWV Tube Standards for sewage applications. The inner diameter D2 of the external tube 220 is determined based on the amount of fresh water fluid F needed to pass through the device 10 and its corresponding effect on pressure loss. For example, in a preferred embodiment, if the amount of fresh water fluid F required may be about 9.5 litres per minute, the diameter D2 of the external tube 220 may be selected to have a maximum pressure loss within the device 10 of less than 20 KPA. It is understood, the smaller the diameter D2, the greater the thermal contact which may result, however the greater the corresponding pressure loss.
In a preferred embodiment, the inlet vortex inducer 400 and outlet vortex reducer 500 fix the external tube 220 at the predetermined distance PD to the first conduit 100. The inlet vortex inducer 400 and outlet vortex reducer 500, in a preferred embodiment, have a similar construction and can actually be reciprocal components, meaning that they are identically made but connected to the external tube 220 in different orientation in order to decrease cost of manufacture and inventory. Accordingly, while the inlet vortex inducer 400 and outlet vortex reducer 500 will be discussed below separately, it is understood that preferably their structure is substantially identical.
As illustrated in these figures, in a preferred embodiment, the inlet vortex inducer 400 and the outlet vortex reducer 500 each have a substantially cylindrical shape and extend axially at least along a portion of the first conduit 100. The fresh water inlet vortex inducer 400 defines an inlet fluid cavity 410 in fluid communication with the first end 201 of the second conduit 200 and also with the tangential inlet 240. As illustrated in
In this way, the second fluid 2, which in a preferred embodiment is the fresh water fluid F under pressure, may enter the fresh water tangential inlet 240 and be received within the inlet fluid cavity 410 which is in fluid communication with the tangential inlet 240. The fresh water fluid F may then be directed by the inlet fluid cavity 410 to the first end 201 of the second conduit 200 from the fresh water tangential inlet 240. As the fresh water tangential inlet 240 extends substantially tangentially from the circumference CI of the inlet fluid cavity 410 of the fresh water inlet vortex inducer 400, the fresh water fluid F may be tangentially directed under pressure from the tangential fresh water inlet 240 to the first end 201 of the second conduit 200 formed by the inner surface 221 of the external tube 220 and the outer surface 121 of the outer wall 112 of the first conduit 100. This provides a preferred streamline flow of the fresh water fluid F into the device 10 and more specifically in the second conduit 200. This also facilitates the generation of a vortex or spiral path of the fresh water fluid F within the inlet fluid cavity 410 of the fresh water inlet vortex inducer 400 which promotes the transfer of heat. In this preferred embodiment, a portion of the first conduit 100 is axially coincident with the inlet fluid cavity 410 and the fresh water fluid F under pressure to facilitate heat transfer.
Similarly, at the second end 202 of the second conduit 200, the fresh water outlet vortex reducer 500 having a substantially cylindrical shape and defining the outlet fluid cavity 510 is in fluid communication with the second end 202 of the second conduit 200 and receives the fresh water fluid F from the second end 202 of the second conduit 200 after it has come into thermal contact though the first conduit 100 conveying the waste water fluid W. The fresh water outlet vortex reducer 500 will then expel the fresh water fluid F substantially tangentially to the circumference CR of the outlet fluid cavity 510 to the fresh water outlet vortex reducer 500 and in so doing decrease the vortex spiral flow of the fresh water fluid F being expelled from the second end 202 of the second conduit 200 and provide streamline flow to decrease any potential loss of pressure.
The fresh water inlet vortex inducer 400 also includes a first connection 421 and a second connection 422 on opposite sides of the inlet fluid cavity 410. Similarly, the fresh water outlet vortex reducer 500 includes a first connection 521 and a second connection 522 on opposite sides of the outlet fluid cavity 510. As illustrated in
In a preferred embodiment, as also illustrated in the figures, the second connections 422, 522 of the fresh water inlet vortex inducer 400 and fresh water outlet vortex reducer 500, respectively, may also comprise O-rings, shown generally by reference numeral 650 for example in
Similarly, the tangential fresh water inlet 240 will receive the fresh water fluid F which will pass though the device 10 and exit through the fresh water outlet 250 where the fresh water fluid F is shown as continuing through the plumbing system 8 to the hot water tank 6. It is understood that the second outlet temperature T2o will be higher than the second inlet temperature T2i representing the heat transferred from the waste water fluid W to the fresh water fluid F. This transfer of heat represents an effective cost savings because the hot water tank 6 would not need to heat the fresh water fluid F by that temperature difference. Similarly, if the device 10 is operational, it is likely that there is a user of the plumbing system 8 drawing fresh water fluid F from the hot water tank 6. In other words, fresh water fluid F will be entering the tangential inlet 240 precisely because hot water is being used and therefore warmer waste water fluid W will be entering the drain water inlet 104.
In a further preferred embodiment, the device 10 comprises a baffle system shown generally by reference numeral 800 in
As illustrated in
To the extent that a patentee may act as its own lexicographer under applicable law, it is hereby further directed that all words appearing in the claims section, except for the above defined words, shall take on their ordinary, plain and accustomed meanings (as generally evidenced, inter alia, by dictionaries and/or technical lexicons), and shall not be considered to be specially defined in this specification. Notwithstanding this limitation on the inference of “special definitions,” the specification may be used to evidence the appropriate, ordinary, plain and accustomed meanings (as generally evidenced, inter alia, by dictionaries and/or technical lexicons), in the situation where a word or term used in the claims has more than one pre-established meaning and the specification is helpful in choosing between the alternatives.
It will be understood that, although various features of the invention have been described with respect to one or another of the embodiments of the invention, the various features and embodiments of the invention may be combined or used in conjunction with other features and embodiments of the invention as described and illustrated herein.
Although this disclosure has described and illustrated certain preferred embodiments of the invention, it is to be understood that the invention is not restricted to these particular embodiments. Rather, the invention includes all embodiments, which are functional, electrical or mechanical equivalents of the specific embodiments and features that have been described and illustrated herein.
| Number | Date | Country | Kind |
|---|---|---|---|
| 3037942 | Mar 2019 | CA | national |
