The present invention generally relates to fluorescent lighting fixtures, and more particularly relates to techniques for optimizing the efficiency of fluorescent lighting fixtures by optimizing the cold spot temperature of the fixture's fluorescent lamps. The present invention has particular applicability to indirect and direct/indirect fluorescent lighting fixtures using compact fluorescent lamps such as T5 and T5HO lamps, collectively referred to herein as T5 lamps.
It is well known that T5 fluorescent lamps operate at their greatest efficiency when the cold spot of the lamp at the end of the fixture is at approximately 45° C. In open fixtures, such as totally indirect fixtures, the lamp's cold spot generally runs below the optimum temperature, typically about 38° C. to 40° C. In these types of fixtures, special sleeves have been devised to increase the lamp's cold spot temperature to a temperature closer to the optimum operating temperature. However, in other types of fixtures, such as multi-lamp wall wash T5 fixtures and down light T5 fixtures, the cold spot of the lamps generally runs at a temperature that is higher than the optimum operating temperature. For example, it has been found that in certain multi-lamp T5 wall wash fixtures, the cold spot of the lamps will heat up to about 55° C. In these types of fixtures, the normal operating temperature of the T5 lamps is elevated because the lamps of the fixtures are normally closer together, and because the heat generated by the lamp normally is trapped within the fixture. Thus, in these types of fixtures, heat needs to be extracted from the cold spot end of the lamp in order to bring the cold spot temperature down, if the lamps are to be run at optimum efficiency. On the other hand, the heat extraction should not be so great as to excessively lower the lamp's temperature beyond its optimal operating temperature.
A need therefore exists for a means for lowering the cold spot temperature of fluorescent lamps, such as T5 fluorescent lamps, in fluorescent lighting fixtures where the construction of the lighting fixture and the configuration of the lamps causes the cold spot temperature of the lamps to rise above the lamps' optimum operating temperature. A need also exists for a means for lowering the cold spot of the lamps in such fixtures only by the degree necessary to achieve optimum operating temperatures. Since such needs often arise in lighting fixtures using two or more fluorescent lamps grouped closely together a need also exists for a means for efficiently extracting heat from such groups of lamps.
The present invention provides a lamp heat extractor device for lowering the cold spot temperature of a fluorescent lamp, such as a T5 lamp where the cold spot is located at one end of the lamp behind the lamp's electrode (sometimes called the “cold chamber”). The heat extractor device includes a base portion adapted to be attached to a heat conductive portion of the fluorescent lighting fixture proximate the lamp socket or lamp sockets of the fixture that hold the cold spot end of the fixture's fluorescent lamp or lamps. An extended sleeve end portion is thermally and structurally connected to the base portion by a connector portion. The extended sleeve end portion has a contacting surface area which is positioned by the connector portion so as to contact the cold spot end of the fluorescent lamp or lamps held by the lamp sockets of the fixture to which the heat extractor is attached. This contact between the extended sleeve end portion of the heat extractor and the lamps allow heat transfer from the lamp's cold spot end to the heat extractor, and into the heat conductive portion of the fixture housing to which the heat extractor is attached.
The base portion, extended sleeve end portion, and connector portion of the heat extractor device are fabricated of a thermally conductive material, preferably aluminum, and suitably the heat extractor is a unitary part having a uniform cross-section which can be made using an extrusion process.
In one aspect of the invention, the extended sleeve end portion of the heat extractor device of the invention is comprised of at least one open, semi-cylindrical extended sleeve end having an inner diameter corresponding to the diameter of the tubular cold spot end of the fluorescent lamp to be contacted by the device, such that the extended sleeve end contacts the cold spot end of the lamp about a significant portion of the lamp's circumference.
In another aspect of the invention, the extended sleeve end portion of the heat extractor device has an outer surface with at least one and preferably a plurality of radially extending fins for increasing surface area for heat radiation from the extended sleeve portion, thereby increasing the overall heat extracting efficiency of the device.
In still a further aspect of the invention, the heat extractor device is comprised of at least two extended sleeve ends, each of which has a contacting surface area positioned for contacting the cold temperature ends of at least two fluorescent lamps held by adjacent lamp sockets of the fluorescent lighting fixture. In this embodiment of the invention, the connector portion of the heat extractor device interconnects the at least two extended lamp contacting sleeve ends to the base end of the device, such that heat from the cold spot ends of the fluorescent lamps contacted by the sleeve ends of the heat extractor device is transferred to the base end of the device and into the heat conductive portion of the lighting fixture to which the base end is connected.
It is therefore seen that a primary object of the invention is to provide an efficient extracting device for conducting heat away from the cold spot temperature ends of fluorescent lamps of a lighting fixture where it is necessary to lower the cold spot temperature for optimum operating efficiency of the lamps. It is another object of the invention to provide a heat extractor device that, in at least one embodiment, can be attached to a heat conductive portion of the lighting fixture housing for conducting heat from the cold spot ends of the fixture lamps to the fixture housing. It is a further object of another embodiment of the invention to provide a heat extractor device for a fluorescent lamp that, in one embodiment, can simultaneously conduct heat away from the cold spot ends of more than one lamp of two or more lamps of a multi-lamp fluorescent lighting fixture. Still other objects of the invention will be apparent from the following specification and claims.
Referring now to the drawings,
For illustration purposes,
The four fluorescent lamps 21, 22, 23, 24 are held by four lamp sockets 35, 36, 37, 38 mounted to the end cap 39 of tubular socket mounting structure 41. The rear housing portion 13, which provides the structure for housing the fixture's ballast and associated wiring (not shown) is covered by a suitable bent metal cover 43, which hooks over the top of the curved portion 29 of the slotted reflector 25.
The rear housing portion 13 of the illustrated wall wash fixture is further seen to include an upwardly extending interior wall 45, having a longitudinally extending extruded screw channel 47, which can be used to anchor the heat extractor device of the invention, denoted by the numeral 49, to the fixture as hereinafter described. The rear housing of the fixture, which is a metal part, is heat conductive, and will act as a heat sink for heat extractor device 49.
The heat extractor device of the invention is shown in greater detail in
The heat extractor device 49 further includes an extended sleeve end portion comprised of three semi-cylindrical open sleeve ends 53, 55, 57 having an inner radius corresponding to the radius of the cold spot ends of the fluorescent lamps of the lighting fixture, such as cold spot end 24a of lamp 24 shown in
Each of the extended open sleeve ends 53, 55, 57 are connected to the base portion 51 of heat extractor 49 by a connector portion comprised of connecting walls 59, 61, 63. This connector portion is intended to provide a thermal connection between the sleeve ends and the base portion, as well as a structural connection. Sleeve ends 55, 57 are seen to be cascaded together. More specifically, bent connecting wall 63 connects the topmost extended sleeve end 57 to the intermediate sleeve end 55 to provide a thermal path from the topmost sleeve end to this intermediate sleeve end and to further provide the correct spacing between these two sleeve ends for positioning the sleeve ends in front of desired lamp sockets of the fixture. Connecting walls 59, 61, 63 in turn, connect extended sleeve ends 53, 55 to the heat extractor's base end 51 through a bottom channel wall 65. Bottom channel wall 65 together with perpendicular connecting wall 59 and the short perpendicular connector wall 62 form a shallow channel portion at the base portion of the heat extractor device. As hereinafter described, this channel is useful in holding the heat extractor onto the rear housing's screw channel 47.
The heat extractor device of the invention must be fabricated out of a heat conductive material in order that the device can conduct heat away from the fixture lamps to the device's base portion 51. The device is most suitably fabricated of aluminum, but it is contemplated that it could also be made of copper. Also, the device will preferably have a uniform cross-sectional shape as illustrated in the drawings, such that it can be fabricated from an extrusion.
It is further noted that, in addition to conveying heat from the extended sleeve ends to the base portion of the device, the device will also radiate a certain amount of heat from the device's exposed surfaces. To increase surface area, and hence radiation efficiency, radially extending ribs 67, 69, 71 are added to the outside surfaces 68, 70, 72 of each of the extended sleeve ends 53, 55, 57.
Referring again to
While the illustrated embodiment of the heat extractor device of the invention shows an extended sleeve end portion having three sleeve ends for contacting the cold temperature end of three fluorescent lamps, it will be understood that the invention is not limited to a heat extractor device having a three lamp contacting configuration. It is contemplated that the heat extractor device of the invention will have at least one open sleeve end for contacting the cold spot end of at least one fluorescent lamp of a fluorescent lighting fixture. Generally, for a multi-lamp fluorescent lighting fixture, it will be desirable to at least provide contact with, and heat extraction from, the cold spot ends of those lamps which tend to operate at the highest temperature. Usually these will be the lamps with the least space for air circulation about the lamp.
While the present invention has been described in considerable detail in the foregoing specification, it shall be understood that it is not intended that the invention be limited to such detail, except as necessitated by the following claims.
This application claims the benefit of U.S. Provisional Application Ser. No. 60/721,890, filed Sep. 28, 2006.
Number | Date | Country | |
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60721890 | Sep 2005 | US |