The present invention relates to an insulating container including a shrink-deformable film, in which a flat body portion of the container being partially projected outwardly to deform it into an insulating holder.
The present applicant proposes in Patent Literature 1 and Patent Literature 2 such a configuration of an insulating container that an exterior sleeve is slidably fit onto an outer circumferential surface of a body portion of a container main body and one end of the exterior sleeve is bonded onto the outer circumferential surface of the body portion as well as the exterior sleeve is compressed in an up-and-down direction to have a plurality of slit forming sections provided on the exterior sleeve project outwardly from the exterior sleeve to form an insulating holder, the insulating container characterized in that the exterior sleeve is pulled-up and pulled-down with a help of a human power to deform the slit forming sections into the insulating holder. The insulating container disclosed in the above described publications has produced a reasonable effect.
On the other hand, Patent Literature 3 discloses a heat-insulating developing tacky adhesive label with a heat-shrinkable film. However, the label has such a configuration that a deformation caused by heat-shrinkage is controlled by a cut line having a transverse H-shape and therefore the configuration has a drawback that it is only applicable to labels.
It is an object of the present invention, as a result of a continued study, to provide an insulating container in which a slit forming section is deformed into an insulating holder by using a heat-shrinkable film which is directly heated or a shrinkable film which is indirectly heated by microwave.
The present invention was made in view of the above described recent circumstances, and therefore, a main subject of the invention is to provide a container using a heat-shrinkable film, a film which is shrink-deformed by heat generated by microwave, or a shrink-deformable film made of a shape-memory resin which deforms into a shrunk shape by heat, wherein an exterior sleeve is heated or is subjected to microwave, as required, in order to have the exterior sleeve project outwardly by compressing a slit forming section provided on the exterior sleeve in an up-and-down direction.
The present invention is mainly characterized in that the shrink-deformable film is bonded to an upper portion and a lower portion, respectively, beyond the slit forming section provided on the external sleeve to thereby ease to compress-deform the slit forming section into an insulating holder by shrinking the exterior sleeve.
In the present invention, the container is made into a shape having a low stack height and being free from blocking, while the container is formed or shipped. For example, the container can be deformed into an insulating holder by having the slit forming section of the exterior sleeve project outwardly in such a manner that hot water or high-temperature drink is poured into the container, the container is heated, or the container is subjected to microwave by a kitchen microwave, for example, when the container is used as a table ware or a drink container. Further, in the present invention, an improved heat releasing effect can be produced because of a space formed between the exterior sleeve and a container main body, such that it is no more necessary to move the exterior sleeve by hands.
The above described shrink-deformation of the exterior sleeve can be achieved not only at the time of using the container but at any time it is necessary if the exterior sleeve is heated or subjected to microwave, for example, at the time of packaging the container.
Further, the exterior sleeve is provided with the slit forming section, which eliminates a necessity to form an air space between the slit forming section and the container main body before deformation. Therefore, the container can be made into a stack height identical to that of the general containers, resulting in eliminating the blocking problem.
Still further, since the stack height of the container becomes lower and constant, an improved transport effect can be produced, a mechanical adaptability improves when separating the containers, and a handling ability of the container improves.
A shape of the insulating holder can be changed according to shapes of the slits of the slit forming section.
Further, when the exterior sleeve is formed into a cylindrical shape, the slit forming section includes the outside bonding portion and notches formed on the inside bonding portion in a corresponding manner, and a portion of the shrink-deformable film corresponding to the outside bonding portion is directly heated through the container main body, and thereby the slit forming section formed on the outside bonding portion also can securely be projected downwardly.
Further, if a display portion is provided on a wall surface of a body portion of a container main body at a portion exposed when the exterior sleeve is shrunk, a customer can enjoy the display portion.
a) is a cross sectional view illustrating a state the shrink-deformable film of
a) is an exploded view when the exterior sleeve with the shrink-deformable film of a fifth exemplary embodiment is viewed from a front, and
a) is a perspective view of the cup-shaped container of the fifth exemplary embodiment before the shrink-deformable film is deformed.
b) is a cross sectional view of a portion of the cup-shaped container to which the exterior sleeve is bonded.
a) is a perspective view of the cup-shaped container of the fifth exemplary embodiment after the shrink-deformable film is deformed.
b) is a cross sectional view of a portion of the cup-shaped container to which the exterior sleeve is bonded.
In order to automatically cause a deformation to provide projecting portions on a flat exterior sleeve for the sake of heat insulation, a shrinkable film provided along an inner wall surface of the exterior sleeve is bonded to a predetermined position to cause the automatic deformation.
[Cup-shaped Container]
A cup-shaped container 1 as illustrated in
The exterior sleeve 5 includes a slit forming section 11 having a group of a plurality of slits provided over a predetermined area in a height direction of the container, and being fit onto an outer circumferential portion of the body portion wall 3 so as to cover the body portion wall.
In the present exemplary embodiment, examples of the cup-shaped container 1 include a cup-shaped container formed of only a paper material, a cup-shaped container formed of a paper material laminated with a synthetic resin film, a cup-shaped container formed of a paper material impregnated with a synthetic resin, a cup-shaped container formed of a paper material laminated with a synthetic resin film or a metallic foil, and a cup-shaped container made of a synthetic resin or the like, regardless of a presence or an absence of a cap.
In the present invention, the container may not be limited to a cup shape but may have any shape.
[Exterior Sleeve]
The exterior sleeve 5 is a sheet material made of a paper or made basically of a paper, e.g., a synthetic laminated paper or the like. The exterior sleeve 5 is formed into a slightly tapered cylindrical body in parallel with the body portion wall 3 of the container main body 2 leaving a narrow space therebetween so as to be in conformity with a shape of the body portion wall 3 of the container main body 2 such that the exterior sleeve 5 fits onto the outer circumferential surface of the body portion wall 3 of the container main body 2. Accordingly, the exterior sleeve 5 is fit onto the container main body 2.
In the case of an example illustrated in the drawings, an upper portion of the exterior sleeve 5 extends to a position adjacent to a curled portion 13 of an upper portion of an opening of the container main body 2 and an upper end portion 12 thereof is fixed to the container main body 2, and a lower portion of the exterior sleeve 5 extends to a position of a halfway of the container main body 2 or a position slightly below a halfway of the container main body 2.
Any means such as a bonding, a fastener means, or the other fastener means using a friction force or the like may be used as the fixing means (not shown).
Here, a slit 7 may not be limited to a straight shape but may have a curved shape or a wave shape.
[Slit Forming Section]
The slits 7 are formed on an entire circumference of an approximate middle section of the exterior sleeve 5 such that the slits having the same length extend in an up-and-down direction at about equally spaced. In this manner, the slit forming section 11 including a plurality of strips of paper 15 cut between the slits 7, 7 is formed on the exterior sleeve 5.
Each of the strips of paper 15 is provided with a ruled line as a starting point of a folding line when it is deformed in a projecting manner. It is preferable that the strip of paper 15 includes a ruled line for valley fold which is connected to an upper end and/or a lower end of at least one of the slits of the strip of paper 15 and is crossing transversely over the strip of paper 15, and one or a plurality of ruled lines which crosses each of the strips of paper 15 at a halfway position thereof.
In the present exemplary embodiment, as illustrated by a broken line in
The ruled lines 8, 9 run only on a portion of paper of the exterior sleeve 5, except for a shrink-deformable film 20 of the exterior sleeve 5, so as to half cut only the portion of paper by a dotted line in the present exemplary embodiment. However, the other publicly known ruled line for mountain fold and ruled line for valley fold may be applicable to the present exemplary embodiment.
The exterior sleeve 5 formed in a manner as described above can slide with respect to the container main body 2 between a lower portion 6 of the exterior sleeve 5 and an upper portion of the slit forming section 11 provided with strips of paper 15.
[Shrink-Deformable Film]
The shrink-deformable film 20 is attached to an inner wall surface of the exterior sleeve 5.
An upper portion 21 of the shrink-deformable film 20 is bonded to an upper portion of the slit forming section 11 in a state of tension, a lower portion 23 of the shrink-deformable film 20 is bonded to a lower portion of the slit forming section 11, and a middle section 22 of the shrink-deformable film 20 is free from bonding to the slit forming section 11.
The shrink-deformable film 20 includes overlap width portions along the upper portion 21 and the lower portion 23 as shown in
Each of the above described overlap width portions can be made such that an adhesive is transferred to an edge portion of the upper portion and an edge portion of the lower portion of the shrink-deformable film 20, respectively. However, if a double-faced tacky tape is used, the overlap width portion made of an adhesive material layer can be readily formed on each of the edge portion of the upper portion and the edge portion of the lower portion, respectively, without heating the shrink-deformable film 20.
First of all, as illustrated in
Subsequently, as illustrated in
Accordingly, a non-bonded state is given to the middle section 22, i.e., the middle section 22 is free from bonding between the PET resin film 20A as the base material and the PET resin firm 20D as the separate body, while an upper end portion and a lower end portion are bonded to each other.
Then, the shrink-deformable film is cut in conformity with a shape of an outer circumferential shape of the exterior sleeve 5. A release paper 20E of the other side is released and an adhesive surface 20F thus exposed is bonded to the body portion wall 3 (see
Accordingly, the shrink-deformable film 20 can be attached to the exterior sleeve 5 with ease.
The above description is an example of configuration in which the shrink-deformable film 20 is attached onto the exterior sleeve 5, and thus the present invention is not limited to the example.
Preferably, the heat-shrinkable film 20 is made of a material having a shrinkage force which provides the slit forming section 11 of the exterior sleeve 5 with an outward flexure or curvature when the heat-shrinkable film is deformed as well as having a strength capable of keeping the shrunk shape after the heat-shrinkable film 20 is deformed. The PET resin film of 70% shrinkage ratio was used in the present exemplary embodiment.
Here, it is preferable that a uniaxially-stretched film is used as the PET resin film. However, in the present invention, the above described types of films and shrinkage ratio are described only for the sake of the examples and thus are not limitative.
Further, the shrunk shape of the heat-shrinkable film 20 after it is shrunk can be kept not only according to the strength of the heat-shrinkable film 20 but also according to a friction force caused between the exterior sleeve 5 and the body portion wall 3 of the container main body 2.
Then, when the heat-shrinkable film 20 is heated, the slit forming section 11 is compressed in an up-and-down direction to thereby have the insulating holder 16 project outwardly from the exterior sleeve 5.
For more specific example, when the heat-shrinkable film 20 is heated through the exterior sleeve 5, the heat-shrinkable film 20 shrinks. However, at the time, since the upper portion 21 and the lower portion 23 of the heat-shrinkable film 20 are fixed to the body portion wall 3, only the middle section 22 shrinks to compress the slit forming section 11 in the up-and-down direction.
In the present exemplary embodiment, since the upper portion of the exterior sleeve 5 is fixed to the body portion wall 3 of the container main body 2, the lower portion of the slit forming section 11 is pressed upwardly, and thus the strip of paper 15 between the adjacent slits 7, 7 is guided by the ruled line 8 and the ruled line 9 to have the strip of paper bend outwardly in a general dog-leg shape. Accordingly, an insulating space is formed between the exterior sleeve 5 and the body portion wall 3, resulting in forming the insulating holder 16.
In the present exemplary embodiment, a case where the upper portion of the exterior sleeve 5 is fixed to the body portion wall 3 of the container main body 2 is exemplified. However, the lower portion of the exterior sleeve 5 may be fixed to the body portion wall 3 of the container main body 2 instead.
At the time, the upper portion of the slit forming section 11 is pressed downwardly and thus the strip of paper 15 between the adjacent slits 7, 7 is guided by the ruled line 8 and the ruled line 9 to have the strip of paper bend outwardly in a general dog-leg shape. Accordingly an insulating holder 16 is formed (not shown).
Further, when the shrink-deformable film 20 is heat-deformed, a heat-shrinkage temperature of the shrinkable film for packaging the cup-shaped container 1 should be set to a temperature lower than the heat-shrinkage temperature of the shrink-deformable film 20, thereby allowing the cup-shaped container to be packaged keeping a shape of the cup-shaped container 1 as it is before the shrinkable film for packaging the cup-shaped container 1 is deformed. Then, the insulating holder 16 can be formed by being heated when the cup-shaped container 1 is used.
A time when the insulating holder 16 is formed is not limited to a time when the container is used, but can be at any time.
For example, if the heat-shrinkage temperature of the shrinkable film is set to a temperature greater than the heat-shrinkage temperature of the heat-shrinkable film 20, the insulating holder 16 can be formed at the same time when the cup-shaped container 1 is packaged.
In the exterior sleeve 5, a shape of the ruled line formed on the strip of paper 15 is not limited to that as illustrated in the above described exemplary embodiment but, for example, as illustrated in
More specifically, a strip of paper 15a including a ruled line for valley fold 9a which is formed between upper portions of the slits 7 and a ruled line for mountain fold 8a which is formed lower than the ruled line for valley fold 9a spaced by a predetermined distance, and a strip of paper 15b including a ruled line for valley fold 9b which is formed between lower portions of the slits 7 and a ruled line for mountain fold 8b which is formed higher than the ruled line for valley fold 9b spaced by a predetermined distance are arranged alternately.
Meantime, the ruled line for mountain fold 8a of the strip of paper 15a and the ruled line for mountain fold 8b of the strip of paper 15b are spaced to each other by a predetermined distance in a height direction.
Configurations of the above ruled lines are disclosed, for example, in FIGS. 3 and 4 of the Patent Literature 2.
Explanation of the configurations of the ruled lines other than the above are omitted here since they are identical to those of the first exemplary embodiment.
Four ruled lines are formed on every strips of paper 15 in
More specifically, each strip of paper 15 of the cup-shaped container 1 of the present exemplary embodiment includes a first ruled line for valley fold 9a′ with a predetermined angle (an angle of 45 degrees in the illustration) so as to form a declining line from an upper end of the slit 7, a second ruled line for mountain fold 8a′ which is formed in parallel below the first ruled line for valley fold 9a′, the first ruled line 9a′ which declines with a predetermined angle (an angle of 45 degrees in the illustration), a third ruled line 9b′ for valley fold with a predetermined angle (an angle of 45 degrees in the illustration) so as to form an inclining line from a lower end of the slit 7, and a fourth ruled line for mountain fold 8b′ which is formed in parallel with the third ruled line 9b′ spaced by a predetermined distance (almost the same distance between the first ruled line 9a′ and the second ruled line 8a′).
As described above, a paired upper and lower ruled lines 9a′ and 8a′, and a paired upper and lower ruled lines 8b′ and 9b′, namely a total four ruled lines, are provided on the strip of paper 15 at its upper portion and lower portion, respectively. Accordingly, a shape formed by the bended strips of paper constitutes a trapezoidal frustum-shaped air space between the slit forming section and the body portion wall of the container main body.
Explanations of the configurations other than the above are omitted here since they are identical to those of the first exemplary embodiment.
In the present invention, the strips of paper and the ruled lines are not limited to specific shapes, but are sufficient if they can project outwardly.
The slits 7 for forming the strips of paper 15 may be formed throughout the entire circumference of the exterior sleeve 5 at predetermined intervals. Alternatively, the slits 7 may be formed at only desired portions (at corners in the illustration), as it is illustrated in
More specifically, in the present exemplary embodiment, the slits 7 are formed only at four corners without forming them on flat surfaces.
Three slits 7 are formed on each of the corners as illustrated, and the ruled line for valley fold 9 running through at the lower end of the slits 7 and a ruled line for mountain fold 8 running through at about the middle of the slits 7 are provided throughout the entire circumference of the container.
A configuration of the above described strip of paper 15 is identical to the configuration of the strip of paper as disclosed in FIGS. 8 and 9 of the Patent Literature 2.
Explanations of the configurations other than the above are omitted here since they are identical to those of the first exemplary embodiment.
Further, in each of the above exemplary embodiments, the heat-shrinkable film is used as the shrink-deformable film 20. However, instead of the heat-shrinkable film, such a film may also be used that the shrink-deformable film 20 is shrunk by being subjected to microwave of a kitchen microwave to have the slit forming section 11 compressed such that the slit forming section 11 projects outwardly, thereby forming the insulating holder 16.
For example, the film may be a susceptor film such as an aluminum evaporation film.
With the susceptor film, the film can be shrink-deformed with an absence of a direct heating but only with an irradiation of microwave, because an aluminum thin film generates heat by being subjected to microwave and thus the heat-shrinkable film is shrunk by thus generated heat.
A shape of the shrink-deformable film 20 and an attachment configuration of the shrink-deformable film 20 to the exterior sleeve 5 are identical to those of the above exemplary embodiments, such that explanations thereof are omitted here but only a reference is made to the illustrations of the above exemplary embodiments.
A film made of a shape-memory resin may be used as the shrink-deformable film 20.
In this case, if the film is heated at a predetermined temperature, the film in a stretched state can change its state into a preliminary set shrunk state. Therefore, the film can be used as the shrink-deformable film 20 of the present invention.
A shape of the shrink-deformable film 20 and an attachment configuration of the shrink-deformable film 20 to the exterior sleeve 5 are identical to those of the above exemplary embodiments, such that explanations thereof are omitted here but only a reference is made to the illustrations of the above exemplary embodiments.
In the cup-shaped container of the present exemplary embodiment, an insulating holder having a high insulating effectiveness can automatically be formed by having the shrink-deformable film shrunk by means of heating the container from the inside (for example, pouring hot water into the cup-shaped container), heating the container from the outside (for example, at the time a shrinkable film package is heated), or being subjected to microwave to the container. Further, additional effects in an unpredictable quality and a design can also be produced owing to a stereoscopic change caused in the body portion.
Although it is not illustrated, more stereoscopic effect can be produced by preliminary providing a print on the outer circumferential surface of the body portion wall 3 of the container main body 2, since the print on the outer surface of the body portion wall 3 of the container main body can be viewed through the shrunk exterior sleeve 5 after the exterior sleeve 5 is formed into the insulating holder 16.
The exterior sleeve 5 includes arc-shaped slits 7 oriented in the same direction in a similar manner as the linear slits 7 as illustrated in
Further, strips of paper 15a, 15b formed between the slits 7, 7 are arranged such that positions of the paired ruled lines for valley fold 9a and 8a, and the positions of the paired ruled lines for mountain fold 9b and 8b are alternatively inverted up and down in a similar manner as those of the exemplary embodiment of
Further, in the fifth exemplary embodiment, an inside bonding portion 10b which gets under at the ends of the exterior sleeve 5 when the exterior sleeve 5 is wrapped over the container main body 2 and an outside bonding portion 10a which gets on at the ends of the exterior sleeve 5 when the exterior sleeve 5 is wrapped over the container main body 2 are set to a length within a range of a width of the strip of paper.
In the present exemplary embodiment, string of paper 15a has the same width as that of the strip of paper 15b. The inside bonding portion 10b and the outside bonding portion 10a have the same width as the width of the strips of paper 15a and 15b.
Further, the outside bonding portion 10b is provided with a notch 10c having a shape identical to the strip of paper 15a (or 15b).
Still further, an upper portion 17 and a lower portion 18 of the notch 10c of a surface of the outside bonding portion 10b are provided with a plurality of rows of ruled lines for bonding 19a of a half-cut shaped dotted-line.
Further, in the fifth exemplary embodiment, a rear surface of the exterior sleeve 5 is provided with the shrink-deformable film 20 having a shape identical to the exterior sleeve 5.
More specifically, the shrink-deformable film 20 is provided with an upper overlap width portion 21 at a side of the upper portion of the film and a lower overlap width portion 23 at a side of the lower portion of the film, respectively. The middle section 22 between the upper overlap width portion 21 and the lower overlap width portion 23 is free from bonding.
Then, the upper overlap width portion 21 is bonded onto the upper portion of the rear surface of the exterior sleeve 5 and the lower overlap width portion 23 is bonded onto the lower portion of the rear surface of the exterior sleeve 5, respectively. The middle section 22 is not bonded onto the rear surface of the exterior sleeve 5 although it covers over the slit forming section 11.
A bonding subsidiary portion 19b, which is formed to have a wide surface area by having grooves, slits, or concaved valley portions, is provided on the shrink-deformable film 20 bonded to the rear surface of an outside bonding portion 10a superimposed upon the inside bonding portion 10b at a position corresponding to the ruled line for bonding 19a.
The exterior sleeve 5 is wrapped around the entire circumstance of the body portion wall 3 of the cup-shaped container 1 and is formed into a cylindrical body, and an upper end 12 of the exterior sleeve 5 is inserted into a curled portion 13 to be fixed therein in a similar manner as it is done by the first exemplary embodiment.
Here, the exterior sleeve 5 of the fifth exemplary embodiment is formed into the cylindrical body such that the outside bonding portion 10a is superimposed onto the inside bonding portion 10b, and the shrink-deformable film 20 corresponding to the rear surface of the outside bonding portion 10a is bonded to the surface of the inside bonding portion 10b.
At the time, a portion of the shrink-deformable film 20 corresponding to the rear surface of the strip of paper 15a formed on the outside bonding portion 10a is in conformity with the notch 10c of the inside bonding portion 10b and thus does not contact the surface of the inside bonding portion 10b. Therefore, the portion of the shrink-deformable film 20 is kept free from bonding since it is not bonded onto the strip of paper 15a formed on the outside bonding portion 10a or the surface of the inside bonding portion 10b.
On the other hand, surfaces of the upper portion 17 and the lower portion 18 of the inside bonding portion 10b, which serve as bonding surfaces, contact the portion of the shrink-deformable film 20 corresponding to the rear surface of the outside bonding portion 10a and are bonded thereto through a heat bonding or the like. However, at the time, the bonding subsidiary portion 19b of the film 20 is superimposed onto the plurality of grooves of the ruled line for bonding and adhered thereto, thereby improving an adherence.
With the above described configuration, when the shrink-deformable film 20 is shrunk by being heated, a portion of the shrink-deformable film 20 corresponding to the slit forming section 11 of the external sleeve 5 having been formed into the cylindrical body is left in a state of being free from bonding throughout the entire circumference. Therefore, the portion of the shrink-deformable film 20 can be securely shrunk to be deformed into insulating holders 16a, 16b which are projecting into dog-leg shapes by having the strips of paper 15a, 15b be compressed in an up-and-down direction in a manner as illustrated in
Configurations other than the above are identical to those of the preceding exemplary embodiments, such that explanations thereof are omitted here.
In the above exemplary embodiments, it is exemplified that the present invention is applicable to a cup-shaped container for the use of table wares, drink cups of automatic selling machines, or the like. However, the applicability of the present invention is not limited to any use of containers or any types of items to be stored.
Further, the applicability of the present invention is not limited to a cup-shaped container having a circular cross section, but the present invention is also applicable to containers having non-circular cross sections such as a container having a square cross section (see
Still further, although the configuration of the container is exemplified as a double structure made of the container main body and the exterior sleeve, a triple structure may also be employable.
Number | Date | Country | Kind |
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2007-274462 | Oct 2007 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2008/002942 | 10/16/2008 | WO | 00 | 4/7/2010 |
Publishing Document | Publishing Date | Country | Kind |
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WO2009/054110 | 4/30/2009 | WO | A |
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