This application claims, under 35 U.S.C. § 119(a), the benefit of and priority to Korean Patent Application No. 10-2023-0160009, filed on Nov. 20, 2023, the entire contents of which are incorporated herein by reference.
The present disclosure relates to a fuel cell battery. More particularly, it relates to a heat management system for a fuel cell battery.
A fuel cell battery may generate electric energy through an electrochemical reaction between a fuel and an oxidizing agent. A fuel cell battery is an energy source which does not emit harmful substance. For this reason, research on fuel cell batteries has been actively conducted recently owing to their environmentally friendly aspects. For example, there is a polymer electrolyte fuel cell battery using hydrogen as a fuel and a polymer membrane permeable to hydrogen ions as an electrolyte. The polymer electrolyte fuel cell battery has advantages, such as relatively low operating temperature and high energy conversion efficiency, thereby being adopted in various fields, such as an electric power device for a vehicle.
The fuel cell system includes a fuel cell stack comprising a plurality of fuel cells configured to generate electric energy through an electrochemical reaction between hydrogen as a fuel and oxygen as an oxidizer, a hydrogen supplier configured to supply hydrogen to the fuel cell stack, an air supplier configured to supply air containing oxygen to the fuel cell stack, a heat management system configured to control the operating temperature of the fuel cell battery, and a controller configured to handle the overall control of the fuel cell battery.
Heat management of the fuel cell system may be carried out using cooling water circulating in the fuel cell system. Specifically, the cooling water may flow through the fuel cell stack with a temperature adjusted to satisfy a required temperature condition. Heat is generated due to the electrochemical reaction in the fuel cell stack, and the generated heat needs to be cooled to prevent increase in temperature of the fuel cell stack. During a cold start, the temperature of the fuel cell stack must be quickly increased. When the fuel cell stack is not controlled to an appropriate temperature, differences may arise in terms of water discharge, fuel cell durability, and performance. Therefore, heat management of the fuel cell stack plays a very important role in operating the fuel cell battery.
The above information disclosed in this Background section is provided only enhance understanding of the background of the present disclosure, and therefore it may contain information that does not form the prior art that is already known to one having ordinary skill in the art.
The present disclosure has been made in an effort to solve the above-described problems associated with the prior art, and it is an object of the present disclosure to provide a heat management system for a fuel cell battery capable of effectively carrying out heat management for the fuel cell battery.
The object of the present disclosure is not limited to the foregoing, and other objects not mentioned herein should be clearly understood by one having ordinary skill in the art to which the present disclosure pertains based on the description below.
The features of the present disclosure to achieve the object of the present disclosure as described above and perform the characteristic functions of the present disclosure to be described later are as follows.
In one aspect, the present disclosure provides a heat management system for a fuel cell battery, the system including a fuel cell stack comprising a plurality of fuel cells stacked, and an external cooling passage provided around the outer circumference of the fuel cell stack and configured to allow a cooling water to flow therethrough.
In another aspect, the present disclosure provides a heat management system for a fuel cell battery. The heat management system includes: a radiator disposed in heat exchange relationship with cooling water; a first loop including a pump configured to allow the cooling water to flow, and configured to circulate the cooling water; a first valve configured to direct the cooling water passing through the radiator to the first loop; and a second loop configured to circulate the cooling water therein, and including a fuel cell stack disposed in heat exchange relationship with the cooling water. The heat management system further includes: a second valve configured to bring the first loop and the second loop into fluid communication with each other; and a controller configured to control the operations of the pump, first valve, and second valve. In particular, the fuel cell stack includes an external cooling passage provided around the outer circumference of the fuel cell stack and configured to allow the cooling water to flow therethrough, and an internal cooling passage configured to allow the cooling water to flow inside the fuel cell stack.
Other aspects and embodiments of the present disclosure are discussed below.
It is to be understood that the term “vehicle” or “vehicular” or other similar terms as used herein are inclusive of motor vehicles in general, such as passenger automobiles including sport utility vehicles (SUV), buses, trucks, various commercial vehicles, watercraft including a variety of boats and ships, aircraft, and the like, and include hybrid vehicles, electric vehicles, plug-in hybrid electric vehicles, hydrogen-powered vehicles, and other alternative fuel vehicles (e.g., fuels derived from resources other than petroleum). As referred to herein, a hybrid vehicle is a vehicle that has two or more sources of power, for example, a vehicle powered by both gasoline and electricity.
The above and other features of the present disclosure are discussed infra.
The above and other features of the present disclosure should now be described in detail with reference to certain embodiments thereof illustrated in the accompanying drawings which are given hereinbelow by way of illustration only, and thus are not limitative of the present disclosure, and wherein:
It should be understood that the appended drawings are not necessarily to scale, presenting a somewhat simplified representation of various features illustrative of the basic principles of the present disclosure. The specific design features of the present disclosure, including, for example, specific dimensions, orientations, locations, and shapes, should be determined in part by the particular intended application and usage environment.
In the figures, the reference numbers refer to the same or equivalent parts of the present disclosure throughout the several figures of the drawing.
Descriptions of specific structures or functions presented in the embodiments of the present disclosure are merely exemplary for the purpose of explaining the embodiments according to the concept of the present disclosure, and the embodiments according to the concept of the present disclosure may be implemented in various forms. In addition, the descriptions should not be construed as being limited to the embodiments described herein, and should be understood to include all modifications, equivalents and substitutes falling within the idea and scope of the present disclosure.
Meanwhile, in the present disclosure, terms such as “first” and/or “second” may be used to describe various components, but the components are not limited by the terms. These terms are only used to distinguish one component from another. For example, a first component could be termed a second component, and similarly, a second component could be termed a first component, without departing from the scope of exemplary embodiments of the present disclosure.
It should be understood that, when a component is referred to as being “connected to” or “brought into contact with” another component, the component may be directly connected to or brought into contact with the other component, or intervening components may also be present. In contrast, when a component is referred to as being “directly connected to” or “directly brought into contact with” another component, there is no intervening component present. Other terms used to describe relationships between components should be interpreted in a like fashion (e.g., “between” versus “directly between,” “adjacent” versus “directly adjacent,” etc.). When a component, device, element, or the like of the present disclosure is described as having a purpose or performing an operation, function, or the like, the component, device, or element should be considered herein as being “configured to” meet that purpose or to perform that operation or function.
Throughout the present disclosure, like reference numerals indicate like components. The terminology used herein is for the purpose of illustrating embodiments and is not intended to limit the present disclosure. In the present disclosure, the singular form includes the plural sense, unless specified otherwise. The terms “comprises” and/or “comprising” used in the present disclosure mean that the cited component, step, operation, and/or element does not exclude the presence or addition of one or more of other components, steps, operations, and/or elements.
Hereinafter, the present disclosure is described in detail with reference to the accompanying drawings.
As illustrated in
The gas diffusion layers 20 are disposed on the cathode 12 and the anode 14, respectively. The gas diffusion layers 20 serve to evenly distribute the reaction gases and transmit a generated electric energy.
The separator plates 30 are each disposed at the outermost portion of the fuel cell C. Specifically, one of the separator plates 30 is disposed adjacent to the gas diffusion layer 20 on the cathode 12 side, and the other one of the separator plates 30 is disposed adjacent to the gas diffusion layer 20 on the anode 14 side. The separation plates 30 serve to move the reaction gases and cooling water.
As illustrated in
When electric energy is generated by the electrochemical reaction between hydrogen and oxygen occurred in each fuel cell C, heat and water are generated as by-products. For this reason, the fuel cell system includes a heat management system configured to perform cooling using a cooling medium. For example, the cooling medium may be cooling water that circulates through the fuel cell stack S.
The heat management system for the fuel cell battery according to the present disclosure may circulate cooling water through both the outside and inside of the fuel cell stack S.
To this end, according to an embodiment of the present disclosure, the fuel cell stack S includes an external cooling passage 100. The external cooling passage 100 is configured to circulate cooling water, thereby exchanging heat with the fuel cell stack S through the cooling water. The external cooling passage 100 of the fuel cell stack S may be provided on at least a portion of or all over the external circumferential surface of the fuel cell stack S. With this structure, the external cooling passage 100 may cool the fuel cell stack S from the outside, and particularly, the temperature of a supply manifold and a discharge manifold adjacent to the outside air may be freely controlled.
In one implementation, the external cooling passage 100 may be integrated with the fuel cell stack S. For example, the external cooling passage 100 may be formed on one separator plate 30 by molding and injection. Because the external cooling passage 100 may be adjusted in length, the length of the external cooling passage 100 may be determined considering the number of the separator plates 30 included in the fuel cell stack S. In another implementation, the external cooling passage 100 may be provided separately from the fuel cell stack S and be detachably assembled to the external circumferential surface of the fuel cell stack S.
According to one embodiment of the present disclosure, the fuel cell stack S includes an internal cooling passage 110. The internal cooling passage 110 allows the cooling water to circulate inside the fuel cell stack S. The internal cooling passage 110 may be provided between every two neighboring fuel cells in the fuel cell stack S. Specifically, assuming that a first fuel cell and a second fuel cell are disposed adjacent to each other in the fuel cell stack S, the cooling water may flow through the internal cooling passage 110 formed by the anode side separator plate of the first fuel cell and the cathode side separator plate of the second fuel cell. In the present disclosure, the external cooling passage is a flow passage of cooling water provided on the external circumferential surface of the fuel cell stack S, and the internal cooling passage 110 is a flow passage of cooling water provided inside the fuel cell stack S.
As such, in order to direct the cooling water into the fuel cell stack S and discharge the cooling water from the fuel cell stack S, the separator plate 30 includes a supply manifold and a discharge manifold, as illustrated in
When the fuel cell stack S is cooled only through the internal cooling passage, a temperature difference may occur between the fuel cells due to the shape of the internal cooling passage 110 and may also occur within one fuel cell. According to the present disclosure, by further including the external cooling passage 100 in addition to the internal cooling passage, the temperature difference between fuel cells and the temperature difference within one fuel cell may be reduced. Moreover, according to the present disclosure, the temperature of the fuel cell stack S may be quickly increased even during cold starting.
Continuing to refer to
The position of the external cooling passage 100 in the fuel cell stack S may be determined based on the temperature of the fuel cell stack S. For example, some passages of the external cooling passage 100 may be disposed to be spaced apart from the other passages. In some implementations, some passages of the external cooling passage 100 may be disposed to be brought into contact with each other. Portions generally at a high temperature and portions generally at a low temperature in the fuel cell stack S may be determined using a temperature analyzer, whereby the external cooling passage 100 may be disposed at the determined position.
Referring to
As illustrated in
Referring to
Referring to
According to some embodiments of the present disclosure, the supply direction F of the cooling water through the external cooling passage 100 may be set differently for each external cooling passage 100. For example, a counter flow may be formed between the external cooling passages 100. As illustrated in
According to the present disclosure, by utilizing the external cooling passage 100 to make up for the cooling water space that decreases as the cell pitch decreases within the fuel cell stack, it is possible to reduce the temperature difference within the cell and decrease the differential pressure in cooling water.
As illustrated in
According to the present disclosure, the heat management system for the fuel cell system includes a first loop L1 and a second loop L2. A cooling water may circulate through the first loop L1 and the second loop L2, and the first loop L1 and the second loop L2 are disposed in heat exchange relationship with the fuel cell stack S. In one implementation, a cooling water in the first loop L1 and a cooling water in the second loop L2 may separately circulate through the fuel cell stack S. In one implementation, the cooling water in the first loop L1 and the cooling water in the second loop L2 may be mixed with each other and circulated through the fuel cell stack S. When needed, the cooling water may circulate to the fuel cell stack S through the first loop L1 and the second loop L2, simultaneously, or may circulate to the fuel cell stack S through at least one of the first loop L1 and or second loop L2. Hereinafter, various embodiments of temperature control of the fuel cell system are described with reference to
A first pump 310 disposed in the first loop L1. The first pump 310 may circulate the cooling water. The first loop L1 may also include a first valve 320a and a second valve 320b. The first valve 320a may direct the cooling water at a temperature decreased by a radiator 330 into the first loop L1. The first valve 320a may also direct the circulating cooling water to a filter 360 configured to filter the cooling water. In some implementations, the first valve 320a may be a four-way valve.
The temperature of the cooling water may be increased through the first loop L1. To this end, the heater 340 is in the first loop L1. The cooling water passing through the heater 340 may be increased in temperature. The second valve 320b may be controlled to direct the cooling water to the heater 340 and a heater core 350 in the first loop L1, increasing the temperature of the cooling water. In some implementations, the second valve 320b may be a four-way valve. The cooling water may be directed to the fuel cell stack S by controlling the second valve 320b.
The cooling water may be supplied from the first loop L1 to the second loop L2 by controlling a third valve 320c. In some implementations, the cooling water circulating through the second loop L2 may flow through the fuel cell stack S separately from the cooling water flowing through the first loop L1. In some implementations, the third valve 320c may be a direction control valve, such as a four-way valve.
As illustrated in
In some implementations, the cooling water may circulate through other portions of the fuel cell stack S through the first loop L1 and the second loop L2. For example, the cooling water through the pipe L21 may be directed to the external cooling passage 100 of the fuel cell stack S. The cooling water through the pipe L22 may be directed to the internal cooling passage 110 through the cooling water supply portion 33 of the fuel cell stack S. Therefore, according to the present disclosure, the temperatures of the outside and inside of the fuel cell stack S may be increased simultaneously, quickly increasing the temperature of the fuel cell stack S.
As illustrated in
Moreover, the cooling water at the temperature T1 is directed to the pipe L21 by controlling the third valve 320c, carrying out additional cooling of the fuel cell stack S. As described above, by directing the cooling water to a portion where the temperature is relatively high within the fuel cell stack S, the fuel cell stack S may be cooled quickly and portions where there are temperature differences may be cooled evenly.
The flow of cooling water through a pipe L23 in
Referring to
As illustrated in
Referring to
In some embodiments, under a cold start condition, the temperature of the fuel cell stack S may be increased through the external cooling passage 100. In this case, the cooling water is circulated to the fuel cell stack S through the external cooling passage 100 before reaching the internal cooling passage. Therefore, the temperature of the fuel cell stack S itself is first increased, and then, when the fuel cell stack S reaches an appropriate temperature, the temperatures of the external cooling passage 100 and the internal cooling passage 110 are increased.
Specifically, the cooling water in the first loop L1 is directed only to the external cooling passage 100 to quickly increase the temperature of the fuel cell stack S itself. In a cold start condition, the fuel cell stack S generally has the highest temperature, the cooling water circulating in the first loop L1 has the next highest temperature, and the outside air in contact with the fuel cell stack S has the lowest temperature. This is because, the cooling water circulating in the first loop L1 must heat not only each part of the fuel cell system but also the pipes interconnecting the parts. Therefore, compared to the temperature increase of the fuel cell stack S itself, the temperature increase of the cooling water circulating in the first loop L1 is delayed and thus the cooling water has a relatively low temperature. Here, when the cooling water circulating in the first loop L1 is directed to the fuel cell stack S, the temperature increase is delayed compared to when only the temperature of the fuel cell stack S is increased. For this reason, in this embodiment, the cooling water in the first loop L1 is directed only to the external cooling passage 100 to more quickly increase the temperature of the fuel cell stack S in contact with the outside air. With this process, by increasing the heat amount of the fuel cell stack S itself, it is possible to increase the overall heat amount. This is because, generally, as the temperature of the fuel cell stack S increases, the heat amount of the fuel cell stack S increases.
As is apparent from the above description, the present disclosure provides the following effect.
The present disclosure provides a heat management system for a fuel cell battery capable of effectively carrying out heat management for the fuel cell battery.
Effects of the present disclosure are not limited to what has been described above, and other effects not mentioned herein should be clearly recognized by those having ordinary skill in the art based on the above description.
It should be apparent to those having ordinary skill in the art to which the present disclosure pertains that the present disclosure described above is not limited by the above-described embodiments and the accompanying drawings, and various substitutions, modifications and changes are possible within a range that does not depart from the technical idea of the present disclosure.
Number | Date | Country | Kind |
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10-2023-0160009 | Nov 2023 | KR | national |