The disclosure relates to heat pipes, thermal transfer devices, in particular for cooling a heating member.
A heat pipe generally comprises a central axial channel in which moves a working fluid in gas form and longitudinal grooves extending axially and distributed around the central axial channel intended to move the working fluid in liquid form along a direction opposite to that of the gas.
In the case of a thermal load not uniformly distributed around the heat pipe, the grooves work in very different ways and the more solicited grooves may dry out while the others are scarcely solicited. This phenomenon can also be the consequence of an unequal and changing distribution of hot and cold sources along the heat pipe, as is frequently the case in many applications of heat pipes (e.g., heat pipe networks, distribution of heating radiators, smoothing out the temperature distribution over a relatively large surface area).
In practice, this observation leads to oversizing the heat pipe in order to avoid a groove drying out when a thermal load is not uniformly distributed or which changes over time.
The inventors sought to improve the situation.
For this purpose, a heat pipe (1) configured for being used in low or zero gravity is proposed comprising a profiled body (10) generally obtained by extrusion, where said profiled body extends along a longitudinal path (PX), and where said profiled body forms a hollow body closed at at least two ends by closing elements, thereby forming an interior space hermetically isolated from the outside environment, and filled with a predefined volume of diphasic working fluid, said profiled body comprising a plurality of longitudinal channels (3) (in practice implemented as longitudinal grooves), where each of said channels has a section delimited by a bottom (76) formed by one tubular peripheral wall (75) of the profiled body, and laterally by two longitudinal dividers (2) which extend radially inwards from the peripheral tubular wall, where the longitudinal channels surround an axial channel (15) (conveying the gas), and where the longitudinal channels are open towards the axial channel, characterized in that a circumferential transfer channel (6), which is arranged transversely to the local axial direction (X) and provides mutual fluid connection between all or part of the plurality of longitudinal channels, is provided at at least one first position (P1) along the longitudinal path (PX), and in that the longitudinal dividers are interrupted, partially or completely, in the area of the circumferential channel.
Thanks to these provisions, the grooves adjacent to the one or more grooves under the most demand for the liquid fluid supply function can be made to contribute by the circumferential transfer channel. The liquid transits through the circumferential transfer channel from a groove under less demand towards a groove under more demand. In that way, a contribution is made to pushing back the thermal load limits which could lead to a partial or complete drying of one or more grooves that are under the most demand. The parts that are under the most thermal demand are those where the vaporization flow/flow rate is the greatest.
It should be noted that the longitudinal path (PX) may or may not be straight. If the path is not straight, the axial direction is therefore local and not an absolute direction.
It should be noted that the circumferential transfer channel (6) is generally seen as an annular passage. In practice, it is most often seen as an annular groove.
It should be noted that the longitudinal channels are made as longitudinal grooves, generally resulting by extrusion and made together with the main profiled body.
It should be noted that the circumferential transfer channel can bring all the longitudinal channels into fluid communication, to which the annular passage in fact makes a complete turn. But it is not excluded that, in specific configurations with thermal loads known in advance, the circumferential transfer channel brings the longitudinal channels into fluid communication over half of the circumference (only a half-turn) or over one or more arbitrary angular ranges.
It should be noted that the section of the longitudinal channels may take various possible shapes, since the bottom is not necessarily flat, and the dividers are not necessarily straight. In a particular example, the section of the longitudinal channels has a general concavity. In a particular example, the section of the longitudinal channels may be generally a circular arc or an oval arc. In a particular example, the section of the longitudinal channels may be trapezoidal.
In various embodiments of the disclosure relating to the method, use may potentially be made of one and/or another of the following arrangements, taken individually or in combination.
According to one option, the circumferential channel makes a full turn and brings all the longitudinal channels in fluid connection. This way a homogeneous and predictable behavior is possible whatever the load distribution on the periphery of the heat pipe. Whatever part of the circumference is the most thermally loaded, the groove(s) under the most thermal demand receives additional liquid coming from the other grooves via the circumferential transfer channel.
According to an option, several circumferential transfer channels can be provided laid-out one after the other in the longitudinal direction. In that way, the liquid redistribution effect can be multiplied and the capillary pressure increased over an entire zone.
According to an option, depending on specific groove dimensions, in particular for thin circumferential grooves for example, one can shift from the covering ring which is discussed just below here.
According to an option, the circumferential transfer channel may be radially delimited on the inside by a covering ring, where the covering ring is interposed between the circumferential transfer channel and the axial channel. Advantageously, the presence of the covering ring serves to support liquid meniscus formation on the walls thereof and the walls of adjacent dividers. The presence of the covering ring serves to increase capillary pressure at this axial position of the heat pipe. Advantageously, the design of the ring is optimized for limiting the local load losses in the longitudinal flow, for the liquid or for the gas.
According to an option, the circumferential channel may be arranged at an intermediate position, where the dividers (2) are interrupted over a predefined length (L6) in this area. Thus, for a circumferential channel in an intermediate position, it can be implemented as an annular passage by means of a material removal operation with a revolving tool like a centrifugal cutter, or by electro-erosion or other general machining technique.
According to an option, in the area of the circumferential channel, the material of the dividers (2) is preferably removed over a height (H6) included between 50% and 100% of the height (H2) of the dividers.
According to an option, in the area of the circumferential channel, a divider footer remains over a residual height (H7) included between 0% and 50% of the normal height (H2) of the dividers. Keeping the divider footer serves to keep longitudinal contact lines for channeling the liquid by capillarity notwithstanding the presence of the circumferential transfer channel.
According to an option, the dividers may comprise a first bearing zone (B1) for receiving a first longitudinal end of the covering ring (4) and a second-bearing zone (B2) for receiving a second longitudinal end of the covering ring. In this way, the ring is securely held in place on the bearing zones relative to the dividers, on either side of the circumferential transfer channel.
According to an option, the covering ring (4) may comprise a central excess thickness (45) forming a radially outward shoulder received between the dividers in the area of the first and second bearing zones (B1, B2). This is a simple and robust solution, because the machining of the annular throat is relatively simple and such a ring with extra thickness can be obtained with standard turning/metalworking.
According to an option, the covering ring (4) may have a constant thickness and the first and second bearing zones are formed as flat areas (14) recessed from the summit of the dividers. By means of using a suitable cutter or two machining passes to form the circumferential channel, the ring is then a simple cylinder obtained by sawing a tube, a very good value component.
According to an option, the covering ring (4) can be made of a deformable material, either in the elastics or plastics field, such that the covering ring can be inserted from one end of the profiled body all the way to the first and second bearing zones, such that in the target position the covering ring closes the circumferential transfer channel radially inwards. At the target position, the elastic force is released or a plastic force (deformation) is applied outwards in order to make the positioning permanent.
According to an option, the first position (P1) is selected near an evaporation portion (71) of the heat pipe which is coupled to a heat source (81). In that way, the pressure equalization of the liquid phase in the longitudinal channels is optimized closest to the zone where it is best to avoid drying under heavy thermal load.
According to an option, the first position (P1) is an intermediate position along the longitudinal path. Since said intermediate position is arbitrary over the longitudinal path, the positioning of the circumferential transfer channel (or the circumferential channels) can thus be chosen freely closest to where needed.
According to an option, the first position (P1) is an end position on the longitudinal path. In this configuration, it is easier to remove material from the dividers in order to form the annular throat forming the transfer channel.
According to an option, the circumferential channel is formed in an end cap (5) fixed to an end of the profiled body. In this configuration, no reworking operation is done on the profiled body coming from extrusion. The complexity of the shapes and of the attachment is born by the end cap.
According to an option, one or more other circumferential channels are provided on the path at axial positions distinct and different from the first position. The multiple positions can advantageously be determined as a function of the application or be uniformly distributed along the longitudinal direction, over all or part of the heat pipe.
According to an option, the heat pipe may comprise a combination of circumferential channels, with some laid-out in intermediate longitudinal position and some laid-out in end position. In other words, having several circumferential channels of different types coexist does not lead to any incompatibility.
According to an option, the heat pipe may comprise a combination of different types of circumferential channels. For example, there can be annular channels (360°) at the side of the condenser, but also partially annular channels (<360°) at the side of the evaporator. If the thermal load is known, the circumferential channels can be adapted to optimize the thermal-hydraulic performance.
According to an option, a plurality of circumferential channels can be provided along the length, at uniformly spaced axial positions (P2, P3, P4), with a predetermined step, for example every 300 mm. This serves to equalize the pressures of the liquid phase in all the grooves at regular intervals along the heat pipe.
According to an option, one or more intersections, with two circumferential channels arranged on either side of each intersection, can be provided along the length of the heat pipe. In that way, the a priori harmful effect of the intersection from the perspective of hydraulic continuity between the channels is minimized.
According to an option, the heat pipe can be like a three-dimensional object. It then extends in three-dimensional Cartesian space and not simply in a plane. Advantageously, in that way total freedom of design and configuration results in order perfectly address all possible applications.
Advantageously in the proposed solutions, there is no porous layer, porous mass or porous covering in the proposed heat pipes, neither locally nor generally over the length of the heat pipe. In other words, the proposed heat pipes do not have any capillary porous material intended to provide capillary pumping.
Other aspects, goals and advantages of the disclosure will appear on reading of the following description of an embodiment of the disclosure, given for illustration and without limitation. The disclosure will be better understood in light of the attached drawings on which:
In the various figures, the same references designate identical or similar items. For reasons of clarity of the disclosure, some elements are not necessarily shown to scale.
The heat pipe 1 shown in
The heat pipe 1 is seen as a long device closed at a first end 11 by the closure element 50, and at a second element 12 by a second closure element 50.
The heat pipe 1 generally comprises a central axial channel 15 in which the working fluid moves in gas form, and the longitudinal grooves extend axially and around the central axial channel. As shown in
The heat pipe 1 is configured for being used in low or zero gravity. For example, this heat pipe is used in equipment and devices sent into space. In particular, this type of heat pipe is used in communication satellites, surveillance satellites and satellites having all sorts of other functions. The heat pipe 1 may be used in complete weightlessness or in a situation of low gravity for example on the surface of a celestial body like the Moon or Mars. The heat pipe 1 may be used with zero or very low external pressure.
The heat pipe 1 comprises a profiled body 10 obtained by extrusion. Additional operations may be done as will be seen further on. However, the extrusion operation is the main operation in fabrication. An aluminum alloy is pushed by a press through a die having the intended shapes for getting a profiled body at the outlet of the die.
In the example show in
The profiled body has a section, which after extrusion, extends identically along the longitudinal axis referenced X. The profiled body could then be curved, such that the final heat pipe is not necessarily straight.
Generally, the profiled body 10 extends along a longitudinal path PX. The longitudinal path PX may be straight or curved.
The length of the path PX may be included between 0.5 m and 10 m.
The profiled body 10 comprises a peripheral tubular wall 75 from which two diametrically opposite feet 16, 17 extend radially outward. These feet each end with a bearing plane suited for exchanging calories with the cold or hot source 82, 81.
In another configuration, there could be only one foot and only one bearing plane for thermal coupling, a foot designed for incorporating integration functions or mechanical functions, or no feet at all.
In another configuration it could have four interface planes, and in a specific case the outer delimitation of the body could be substantially square or entirely cylindrical.
In yet another configuration, the thermal coupling element could be distinct and added on, as shown in
The profiled body comprises a plurality of longitudinal channel 3. In practice, the longitudinal channels are made as longitudinal grooves.
Each of said longitudinal channels has a section delimited by a bottom 76 formed by a peripheral tubular wall 75 of the profiled body, and laterally by two longitudinal dividers 2 which extend radially inwards from the peripheral tubular body.
The longitudinal channel surrounds the central axial channel 15 conveying the gas. The longitudinal channels 3 are generally open in the direction of the axial channel.
In the example shown, we have 16 longitudinal dividers 2 and 16 longitudinal channels 3. Generally, the number of longitudinal channels is included between 6 and 48.
The longitudinal channels 3 are arranged annularly around the axis. However, noncircular arrangements are also possible.
The peripheral tubular wall 75 has a basic outer diameter D0. D0 may be included between 3 mm and 50 mm.
The diameter D1 represents the inner dimension of the peripheral tubular wall 75, in other words, the diameter taken near the bottom of the grooves.
The diameter D2 represents the inner dimension of the axial channel, in other words, the diameter of the circumscribed circle passing through the top 77 of the dividers.
Note that all along the profiled body, the inner space is perfectly hermetically isolated from the outside environment, because this profile is made from a single piece and all extruded together; it continuously surrounds the interior space without opening.
In that way, the problem of sealing must or should be dealt with only in the area of the longitudinal ends 11, 12. The case will be seen later of connections by butting profile to profile.
The working fluid may be ammonia, propylene, methanol or any other media having a saturated liquid-gas equilibrium at the working pressures defined by the temperature. A set quantity of working fluid is added through one of the end elements equipped with a sealable filling opening. The pressure predominating in the inner space of the heat pipe can range from 0.1 bar up to several tens of bars.
The set quantity of working fluid is defined for preferably having a limited liquid excess from the cold/condenser side, i.e., completely filled grooves and as applicable, filling the axial end of the channel on the cold side.
It should be noted that the section of the longitudinal channels 3 may take any suitable shape, since the bottom 76 is not necessarily flat, and the dividers are not necessarily straight. Preferably, the section of the longitudinal channels has a general concavity. In a particular example, the section of the longitudinal channels may be generally a circular arc or an oval arc, or even a drop shape open towards the axial channel 15. In the example shown in the figures, the section is seen as a trapezoidal section.
Advantageously at least one circumferential transfer channel 6 is provided, arranged transversely to the local axial direction. The circumferential transfer channel 6 is located at a first position P1 along the longitudinal path PX.
We will see below several possibilities for this position P1 along the longitudinal path PX.
The circumferential transfer channel 6 provides mutual fluid communication among all the longitudinal channels. More generally, the circumferential transfer channel 6 provides mutual fluid communication among all or part of the plurality of longitudinal channels.
The circumferential transfer channel 6 is generally seen as an annular passage or groove. In practice, it is often seen as an annular throat which makes a full ring (360°) without excluding a smaller angular opening.
Referring to
The axial length L6 of the circumferential channel may be, as in the example shown, greater than the height H2 of the grooves.
In other configurations, the axial length L6 of the circumferential channel may be less than the height H2 of the grooves.
In the example shown, a part of the divider was not removed (this corresponds to the residual height H7=H2−H6).
For example, H6 may be included between 50% and 100% of the height H2. For example, H6 may be included between 70% and 100% of the height H2.
In other configurations, the entire height of the divider could be removed (therefore H7=0).
In practice, a divider footer remains over a residual height H7 included between 0% and 50% of the height H2 of the dividers. Keeping the divider footer serves to keep longitudinal contact lines for channeling the liquid by capillarity notwithstanding the presence of the circumferential transfer channel.
Note that several circumferential transfer channels may be provided, arranged one after the other in the longitudinal direction X. Implementation of a fairly tight succession of transverse channels of small longitudinal dimension (small L6) could be planned.
Note that there is no porous layer, porous mass, or porous covering in the one or more circumferential transfer channels nor locally or generally over the length of the heat pipe. The proposed heat pipes do not have any capillary porous material intended to provide capillary pumping and are therefore easy to produce.
According to an advantageous option, the circumferential transfer channel 6 is radially delimited on the inside by a covering ring 4. The covering ring 4 is interposed between the circumferential transfer channel and the axial channel. The covering ring 4 closes the circumferential transfer channel 6 radially towards the axis X.
The covering ring 4 is generally seen as a tubular body 40, otherwise called sleeve.
The covering ring 4 has an axial length L5. The axial length L5 of the covering ring is in practice chosen a little larger than the axial length L6 of the circumferential channel.
The radial thickness E5 of the covering ring, near the circumferential transfer channel, is included between 0.1 mm and 1 mm.
In position for use, the inner diameter of the ring is referenced D4.
The external diameter of the ring near the circumferential channel is referenced D5.
The covering ring 4 may be made of a deformable material, either in the elastic or plastic domain, in order to be installed in position in order to radially cover and close the circumferential channel 6.
According to the elastic deformation option, the ring is constrained radially inwards and then inserted inside the axial channel by threading and after arriving at the right axial position (i.e., the target position), the elastic constraint is released which leads to an expansion and final positioning.
According to the plastic deformation option, an initial diameter of the ring is selected slightly less than D2, and then the ring is inserted inside the axial channel by threading and after arriving at the right axial position (i.e., the target position), a radial expansion is caused by inserting a deformable tool. Then the covering ring flattens against the dividers or the bearing/flat surfaces provided for that purpose.
In order to receive the covering ring in the zone of the circumferential channel, a first-bearing zone B1 for receiving a first longitudinal end 41 of the covering ring 4 and a second bearing zone B2 for receiving a second longitudinal end 42 of the covering ring are prepared.
According to a first solution shown in
Note that in this configuration D4<D2<D5.
According to a second solution, shown in
Note that in this case, the diameter D4 is larger than D2, i.e., the ring is radially recessed from the summits 77 of the dividers.
The flat areas 14 are obtained by removal of material.
The covering ring forms an additional contact line which increases the capillary pressure near the circumferential channel 6. Thus, the capillary pressure near the circumferential channel 6 is greater than the capillary pressure along the longitudinal channels 3. The ring allows the full recovery of the hydraulic section here the circumferential channel in order to assure the continuity of the liquid flow.
Cap
In the case of a standard heat pipe end, closing elements 50 simply come to close the profiled body. The present disclosure however calls for using closure elements cleverly.
According to an embodiment, the circumferential channel is formed in an end cap 5 fixed to an end of the profiled body.
According to a first cap solution, shown in
The circumferential channel 6 is obtained by removal of material from the dividers on the end portion thereof. This machining is relatively standard, inserting a cutter at the axially prescribed diameter in the end portion of the body 10 is sufficient.
According to a second cap solution, shown in
There again a sealed closure joint 53 is provided which connects the outer collar 54 of the cap 5 to the profiled body 10.
Note that here too the longitudinal dividers 2 are interrupted in the area of the circumferential channel. The outer limit of the circumferential channel is formed by a thickness 56 of the cap projecting radially inwards.
In a situation of weightlessness, the forces of gravity are negligible compared to the forces resulting from the phenomenon of capillarity. Thus the physical phenomenon of capillarity is predominant, involving forces and pressures applied on various liquid parts present in the heat pipe.
The first position P1 for the circumferential transfer channel is selected near an evaporation portion 71 the heat pipe coupled to a heat source. The circumferential transfer channel is filled with liquids and the pressure differences between different grooves are equalized in that area.
Meniscuses M form in the longitudinal channels; they are even more hollowed when the pressure difference is greater along the groove, in particular in the longitudinal direction between the cold sources corresponding to the lowest pressures and the hot sources corresponding to the highest pressures.
Thus in
A meniscus forms in the circumferential transfer channel, which allows liquid to move in a circumferential direction and transit from one longitudinal channel to another.
At the moment of initiating, such as shown in
In other words, the meniscus forms only transitorily in the circumferential channel, and in an established regime, it is the meniscuses of the longitudinal channels, hollower downstream than upstream, which generate the flow rate in the circumferential groove.
In that way, the recirculation groove is designed for having a greater capillary pumping than the longitudinal groove in order to properly prime with liquid.
Referring to
Not only the direct or indirect neighbors, but all the other channels may participate in providing liquid for avoiding a local drying at the point under the most demand.
In the case of top loading as shown in
Stated differently, the circumferential transfer channel has a function of connecting and sharing the supply of liquid. It supplies liquid from the other channels to the longitudinal channel 3 most in need.
The closure ring supports the supply of the circumferential transfer channel with a liquid.
But also the ring supports the passage in a straight line in a specific longitudinal channel.
If the closure ring is slightly withdrawn compared to the top of the dividers, it has a favorable effect on the passage of the liquid in a straight line in a longitudinal channel.
Further, one or more other circumferential channels are provided on the path at distinct axial positions (P2, P3, P4) different from the first position (P2).
As shown in
Near intersections, outer attachments sleeves are expected with which to assure mechanical cohesion and sealing, generally obtained by welding.
As for dimensional considerations, L6 may be chosen to be included between 0.1 D0 and 0.5 D0. Also observed that D0>D1>D2.
As for the height of the dividers, a value for H2 included between 0.05 D1 and 0.2 D1 may be chosen.
The various embodiments described above can be combined to provide further embodiments. These and other changes can be made to the embodiments in light of the above-detailed description. In general, in the following claims, the terms used should not be construed to limit the claims to the specific embodiments disclosed in the specification and the claims, but should be construed to include all possible embodiments along with the full scope of equivalents to which such claims are entitled. Accordingly, the claims are not limited by the disclosure.
Number | Date | Country | Kind |
---|---|---|---|
2105276 | May 2021 | FR | national |
Number | Name | Date | Kind |
---|---|---|---|
6216343 | Leland et al. | Apr 2001 | B1 |
6450132 | Yao | Sep 2002 | B1 |
7086454 | Hsu | Aug 2006 | B1 |
7293601 | Huang | Nov 2007 | B2 |
7316264 | Lai | Jan 2008 | B2 |
7445039 | Hou | Nov 2008 | B2 |
7845394 | Chang | Dec 2010 | B2 |
7891413 | Liu | Feb 2011 | B2 |
9618275 | Anderson | Apr 2017 | B1 |
20050230085 | Valenzuela | Oct 2005 | A1 |
20060169439 | Hong | Aug 2006 | A1 |
20070193723 | Hou | Aug 2007 | A1 |
20070240855 | Hou | Oct 2007 | A1 |
20070240858 | Hou | Oct 2007 | A1 |
20080099186 | Yu | May 2008 | A1 |
20090020268 | Chang | Jan 2009 | A1 |
20090020269 | Chang | Jan 2009 | A1 |
20090166004 | Lai | Jul 2009 | A1 |
20090260793 | Wang | Oct 2009 | A1 |
20090308576 | Wang | Dec 2009 | A1 |
20100155032 | Wu | Jun 2010 | A1 |
20100263833 | Lee | Oct 2010 | A1 |
20110303392 | Horiuchi | Dec 2011 | A1 |
20120175084 | Horng | Jul 2012 | A1 |
20120227934 | Huang | Sep 2012 | A1 |
20140174086 | Kare | Jun 2014 | A1 |
20160014931 | Hamakawa | Jan 2016 | A1 |
20170122673 | Chin | May 2017 | A1 |
20200149823 | Kawabata | May 2020 | A1 |
20200248970 | Chen | Aug 2020 | A1 |
20220139581 | Dulloo | May 2022 | A1 |
20220282934 | Hara | Sep 2022 | A1 |
20240011715 | Uekubo | Jan 2024 | A1 |
Number | Date | Country |
---|---|---|
20 2005 021 911 | Jun 2011 | DE |
Number | Date | Country | |
---|---|---|---|
20220373265 A1 | Nov 2022 | US |