The present invention relates to a heat pump apparatus, and more particularly, to leakage of refrigerant in the heat pump apparatus.
Hitherto, there has been known a heat pump apparatus to be used in an air-conditioning apparatus, a refrigeration apparatus, or other similar apparatus. A heat pump apparatus described in Patent Literature 1 includes a refrigerant circuit configured to circulate refrigerant and a fluid circuit configured to circulate a fluid. The refrigerant circuit includes a compressor, a heat source heat exchanger, an expansion mechanism, and an intermediate heat exchanger, which are sequentially connected through pipes to form a circuit. The fluid circuit includes the intermediate heat exchanger, a first valve, a load heat exchanger, and a second valve, which are sequentially connected through pipes to form a circuit. Further, in order to cope with leakage of the refrigerant, the heat pump apparatus described in Patent Literature 1 includes a leakage detection device configured to detect that the refrigerant circulating through the refrigerant circuit is leaked from the intermediate heat exchanger to the fluid, and a controller configured to close the first valve and the second valve connected to the fluid circuit when the leakage detection device detects the leakage of the refrigerant. In the heat pump apparatus, when the refrigerant is leaked from the refrigerant circuit to the fluid circuit, the first valve and the second valve are closed by the controller, thereby preventing the refrigerant thus leaked from flowing beyond the first valve and the second valve.
Patent Literature 1: International Patent WO 2013/038577 A1
In the heat pump apparatus in Patent Literature 1, both of the leakage detection device and the controller configured to close the first valve and the second valve use electric power as a power source, and cannot be operated under a state in which the electric power is not supplied. However, even under a state in which the electric power is not supplied so that the leakage detection device and the controller are shut down, there is a risk of causing breakage of the intermediate heat exchanger due to corrosion and breakage of the intermediate heat exchanger due to freezing caused by temperature decrease. In such a case, the leakage of the refrigerant cannot be detected, and further, there is a risk in that the refrigerant thus leaked cannot be prevented from flowing beyond the first valve and the second valve. As a result, there is a risk in that the refrigerant may be leaked to an indoor space in which the load heat exchanger of the fluid circuit is arranged.
The present invention has been made to overcome the problem described above, and an object of the present invention is to provide a heat pump apparatus capable of preventing leakage of refrigerant to an indoor space even when the refrigerant is leaked under a state in which electric power is not supplied.
According to one embodiment of the present invention, there is provided a heat pump apparatus, including: a refrigerant circuit in which refrigerant circulates, the refrigerant circuit being formed by connecting in order, by pipes, a compressor, a heat source heat exchanger, an expansion mechanism, and an intermediate heat exchanger; a fluid circuit in which a fluid circulates, the fluid circuit being formed by connecting in order, by pipes, the intermediate heat exchanger, a load heat exchanger, and a check valve; and a pressure regulating valve arranged in the fluid circuit and connected to a pipe connecting an outlet of the intermediate heat exchanger and an inlet of the load heat exchanger, the pressure regulating valve being configured to interrupt a flow passage of the fluid when the refrigerant leaks to the fluid and pressure of the fluid is increased.
In the heat pump apparatus according to one embodiment of the present invention, the pressure regulating valve is configured to interrupt the flow passage of the fluid when the refrigerant leaks to the fluid circulating through the fluid circuit, and the pressure of the fluid is increased. The pressure regulating valve is connected to the pipe connecting the outlet of the intermediate heat exchanger and the inlet of the load heat exchanger. Therefore, even under a state in which the electric power is not supplied to the heat pump apparatus, in the intermediate heat exchanger, the refrigerant leaking to the fluid can be prevented from reaching the load heat exchanger. As a result, the leakage of the refrigerant to the indoor space can be prevented.
Now, heat pump apparatus according to embodiments of the present invention are described in detail by referring to the drawings. Note that, the present invention is not limited to the embodiments described below. Moreover, in the drawings referred to below, sizes of components may be different from the reality in some cases.
The load heat exchanger 8 is installed in an indoor space being a target to be air-conditioned. In the water circuit 30, the pressure regulating valve 7 is connected to a pipe connecting an outlet of the intermediate heat exchanger 4 and an inlet of the load heat exchanger 8. The check valve 10 is a valve configured to allow water to flow from the pump 9 to the intermediate heat exchanger 4 in the water circuit 30, and to inhibit water from flowing from the intermediate heat exchanger 4 to the pump 9 in the water circuit 30.
The check valve 10 is connected in the water circuit 30 to a pipe connecting an outlet of the load heat exchanger 8 and an inlet of the intermediate heat exchanger 4. The air purge valve 11 is a valve configured to exhaust air generated in or mixed into the water circuit 30 to the outside, and to prevent idle running of the pump 9. In order to exhaust the air efficiently, the air purge valve 11 is connected to a pipe branching from a pipe located at an upper most position in the water circuit 30. The load safety valve 12 is a valve configured to drain the water to suppress pressure increase when pressure in the water circuit 30 is increased. Therefore, the load safety valve 12 is connected to a pipe, which is branched from the vicinity of an inflow side of the pump 9, so as not to be operated by an influence of pressure increase in the pump 9. That is, the air purge valve 11 and the load safety valve 12 are installed in the indoor space. In order to exchange heat between the air and the refrigerant, the heat source heat exchanger 6 is accommodated in an outdoor unit installed in an outdoor space.
The inner wall 75 is configured to partition an inlet-side water flow part 7BA corresponding to an inflow side of the water flow part 7B, and an outlet-side water flow part 7BB corresponding to an outflow side of the water flow part 7B. An opening portion 75A is formed in the inner wall 75. The diaphragm 71 is arranged in the inlet-side water flow part 7BA, and is configured to partition the machine space 7A and the water flow part 7B. The diaphragm 71 is a member which is deformable in an up-and-down direction in
In the machine space 7A, the coil spring 73 being a spring member is wound around the shaft 72. One end portion of the coil spring 73 is fixed to an inner peripheral surface of the pressure regulating valve 7, which forms the machine space 7A, and an other end portion thereof is fixed to the diaphragm 71. The coil spring 73 urges the diaphragm 71 in a downward direction. The shaft 72 is moved in an upward direction against the force of the coil spring 73. With this, the opening portion 75A of the inner wall 75 is closed by the closing plate 74, and a flow passage connecting the inlet-side water flow part 7BA and the outlet-side water flow part 7BB is interrupted. In Embodiment 1, the shaft 72 and the closing plate 74 correspond to a closing mechanism.
When the water is circulating through the water circuit 30, the water flows from an inlet of the pressure regulating valve 7 toward an outlet thereof. At this time, a force in the upward direction is applied to the diaphragm 71 due to water pressure. That is, when the water is circulating through the water circuit 30, the force of the coil spring 73 in the downward direction is applied to the diaphragm 71, and the force in the upward direction due to the water pressure is also applied to the diaphragm 71. Therefore, the diaphragm 71 is deformed in an applying direction of a force, which is greater of the force due to the water pressure and the force of the coil spring 73. In Embodiment 1, as the coil spring 73, there is selected a spring having a spring coefficient large enough to push down the shaft 72 in the downward direction against the water pressure to prevent the closing plate 74 from closing the opening portion 75A of the inner wall 75 and interrupting the flow passage of the water during a heating operation, a cooling operation, and a defrosting operation at a normal time during which the refrigerant is not leaked to the water circuit 30. Therefore, as illustrated in
Referring to
Meanwhile, in the water circuit 30, the high-temperature water heated in the intermediate heat exchanger 4 passes through the pressure regulating valve 7, and flows into the load heat exchanger 8. The high-temperature water flowing into the load heat exchanger 8 is subjected to heat exchange with indoor air to be cooled. At this time, the indoor air is heated. The cooled water sequentially passes through the pump 9 and the check valve 10 and flows into the intermediate heat exchanger 4 again.
An operation of the pressure regulating valve 7 during the heating operation is described.
Referring to
Meanwhile, in the water circuit 30, the low-temperature water cooled in the intermediate heat exchanger 4 passes through the pressure regulating valve 7, and flows into the load heat exchanger 8. The low-temperature water flowing into the load heat exchanger 8 is subjected to heat exchange with the indoor air to be heated. At this time, the indoor air is cooled. The heated water sequentially passes through the pump 9 and the check valve 10 and flows into the intermediate heat exchanger 4 again.
An operation of the pressure regulating valve 7 during the cooling operation is described. Similarly to the case during the heating operation, as illustrated in
An operation of the air-conditioning apparatus 1 of Embodiment 1 during the defrosting operation is described. The defrosting operation is executed when frost is formed on the heat source heat exchanger 6 by the heating operation. The operation during the defrosting operation is similar to the operation during the cooling operation. That is, as illustrated in
As described above, during the cooling operation and the defrosting operation, the low-temperature refrigerant flows into the intermediate heat exchanger 4, and cools the water flowing through the intermediate heat exchanger 4. Therefore, depending on circumstances, the water flowing through the intermediate heat exchanger 4 may be frozen, and there is a risk in that the intermediate heat exchanger 4 may be broken due to cubical expansion of the water caused by the freezing. Further, there is a risk in that fatigue fracture caused by the pressure increase may occur in the intermediate heat exchanger 4 due to the breakage caused by abnormal increase of pressure of the refrigerant or as a result of repetitive operations. Further, thinning of the intermediate heat exchanger 4 caused by corrosion of components of the intermediate heat exchanger 4 may lead to decrease in strength of the intermediate heat exchanger 4, and there is also a risk in that the breakage of the intermediate heat exchanger 4 may be promoted.
When the intermediate heat exchanger 4 is broken, due to a difference in pressure between the refrigerant flowing through the refrigerant circuit 20 and the water flowing through the water circuit 30, the refrigerant is mixed into the water circuit 30. When the refrigerant is mixed into the water circuit 30, the refrigerant is gasified due to an effect of pressure reduction, thereby causing increase of the pressure in the water circuit 30. When the pressure in the water circuit 30 is increased, the water is drained through the load safety valve 12 mounted in the water circuit 30. At this time, through the drainage of water, the refrigerant mixed into the water inside the water circuit 30 is exhausted to the indoor space. As a result, a flammable region is formed, and when the flammable region reaches an ignition source, there is a risk of causing ignition. Similarly, the gasified refrigerant mixed into the water circuit 30 is exhausted through the air purge valve 11 and forms the flammable region, with the result that there is a risk of causing ignition. However, in Embodiment 1, the pressure regulating valve 7 is provided. Thus, the refrigerant is prevented from being exhausted to the indoor space and forming the flammable region.
Now, an operation of the pressure regulating valve 7 of Embodiment 1 when the refrigerant is leaked is described.
As described above, in Embodiment 1, the pressure regulating valve 7 is configured to be operated when the water pressure is increased due to the leakage of the refrigerant to the water circulating through the water circuit 30. Therefore, even under a state in which electric power is not supplied to the air-conditioning apparatus 1, when a situation of leakage of the refrigerant occurs, the flow passage in the water circuit 30 is interrupted by the pressure regulating valve 7, thereby preventing the leakage of the refrigerant to the indoor space.
Further, in the air-conditioning apparatus described in Patent Literature 1, a time period is required from detection by a leakage detection device to interruption by a first valve and a second valve. Therefore, there is a risk in that the refrigerant thus leaked may flow further beyond the first valve and the second valve. As a result, there is a risk in that the refrigerant may be leaked to the indoor space in which a load heat exchanger of a fluid circuit is arranged. On the other hand, according to Embodiment 1, the pressure regulating valve 7 is operated in response to the increase in water pressure caused by the leakage of the refrigerant. Thus, the flow passage can be interrupted in a short period of time. Therefore, the amount of the refrigerant leaking to the water circuit 30 can be reduced.
The pressure regulating valve 7 is interposed at the pipe connecting the outlet of the intermediate heat exchanger 4 and the inlet of the load heat exchanger 8 at a portion between the outlet of the intermediate heat exchanger 4 and the air purge valve 11. Therefore, the refrigerant leaking to the water inside the water circuit 30 is prevented from reaching the air purge valve 11. As a result, the leakage of the refrigerant to the indoor space is prevented.
Further, through interruption of the flow passage of the water in the pressure regulating valve 7, the flow of the water in the water circuit 30 is stopped, and the check valve 10 is set to a closed state. As a result, the refrigerant leaked from the intermediate heat exchanger 4 and flowing into the water circuit 30 is prevented from flowing from the pressure regulating valve 7 and the check valve 10 to a side on which the load heat exchanger 8 is located, thereby preventing the refrigerant from reaching the air purge valve 11 and preventing the refrigerant from reaching the load safety valve 12. Therefore, the leakage of the refrigerant to the indoor space can be prevented. Further, the pressure increase of the water flowing through the load heat exchanger 8, pipes extending throughout the indoor space, and welding portions of the pipes can be prevented. Therefore, the water including the refrigerant can be prevented from leaking exceeding the pressure resistance of the load heat exchanger 8, the pipes in the indoor space, and the welding portions of the pipes.
In Embodiment 2, a heating operation, a cooling operation, and a defrosting operation are executed in a manner similar to those in Embodiment 1 described above, and hence description thereof is omitted. An operation of the air-conditioning apparatus 1 of Embodiment 2 when the refrigerant is leaked from the intermediate heat exchanger 4 to the water circuit 30 is described.
According to Embodiment 2, the outdoor-space safety valve 13 is provided on the pipe branching from the pipe connecting the intermediate heat exchanger 4 and the pressure regulating valve 7. Therefore, it is possible to prevent the refrigerant flowing into the water circuit 30 through the broken part of the intermediate heat exchanger 4 from reaching the indoor space, and to prevent the increase of the pressure applied to the pipe connecting the check valve 10 and the intermediate heat exchanger 4 and the pipe connecting the intermediate heat exchanger 4 and the pressure regulating valve 7. Further, when the refrigerant is leaked, the increase of the pressure applied to those pipes is prevented. Thus, components having low resistance to back pressure can be used for the pressure regulating valve 7, the check valve 10, and the pipe connecting each of the pressure regulating valve 7 and the check valve 10 to the intermediate heat exchanger 4. That is, components having special specification do not need to be prepared for the pressure regulating valve 7, the check valve 10, and the pipe connecting each of the pressure regulating valve 7 and the check valve 10 to the heat exchanger 4. Thus, this configuration is economical.
This application is a U.S. national stage application of International Application No. PCT/JP2016/086735, filed on Dec. 9, 2016, the contents of which are incorporated herein by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/JP2016/086735 | 12/9/2016 | WO | 00 |