Patent Application
20190241044
The disclosure in this specification relates to a heat pump cycle apparatus.
A disclosed embodiment may provide a heat pump cycle apparatus capable of providing behavior as a receiver cycle.
A disclosed embodiment may provide a heat pump cycle apparatus which can use a heat exchanger suitable for the behavior of refrigerant in a heat exchanger called a non-utilization-side heat exchanger or an outdoor heat exchanger.
A heat pump cycle apparatus disclosed includes at least one utilization-side heat exchanger and at least one non-utilization-side heat exchanger. The heat pump cycle apparatus comprises: a refrigerant container disposed in series with the non-utilization-side heat exchanger, receiving a refrigerant, and flowing out a liquid component of the refrigerant; a control valve disposed between the non-utilization-side heat exchanger and the refrigerant container, the control valve causing the non-utilization-side heat exchanger to function as an evaporator when the refrigerant flows from the refrigerant container to the non-utilization-side heat exchanger, and causing the non-utilization-side heat exchanger to function as a condenser when the refrigerant flows from the non-utilization-side heat exchanger to the refrigerant container; and a switching mechanism which switches the refrigerant flow direction passing through the non-utilization-side heat exchanger and the refrigerant container.
According to the disclosed heat pump cycle apparatus, the refrigerant container receives the refrigerant and causes the liquid component of the refrigerant to flow out. The control valve functions to cause the non-utilization-side heat exchanger to function as an evaporator when the refrigerant flows from the refrigerant container to the non-utilization-side heat exchanger. Thus, the refrigerant container receives the high pressure refrigerant as a receiver. The control valve functions to cause the non-utilization-side heat exchanger to function as a condenser when the refrigerant flows from the non-utilization-side heat exchanger to the refrigerant container. Thus, the refrigerant container receives the high pressure refrigerant as a receiver. Thus, the refrigerant container functions as a receiver regardless of the flow direction of the refrigerant. Thus, the behavior as a receiver cycle is provided.
In one of the disclosed embodiments, the heat pump cycle apparatus comprises: a refrigerant container disposed in series with the non-utilization-side heat exchanger, receiving a refrigerant, and flowing out a liquid component of the refrigerant; a first control valve disposed between the non-utilization-side heat exchanger and the refrigerant container, the first control valve causing the non-utilization-side heat exchanger to function as an evaporator when the refrigerant flows from the refrigerant container to the non-utilization-side heat exchanger, and causing the non-utilization-side heat exchanger to function as a condenser when the refrigerant flows from the non-utilization-side heat exchanger to the refrigerant container; and a switching valve as a part of a switching mechanism which switches the refrigerant flow direction passing through the non-utilization-side heat exchanger and the refrigerant container, wherein the utilization-side heat exchanger has a cooling heat exchanger and a heating heat exchanger, and wherein the heat pump cycle apparatus further comprises: a second control valve which is provided downstream of the heating heat exchanger; a third control valve which is provided upstream of the cooling heat exchanger; and a bidirectional passage through which the refrigerant can flow in both directions, the bidirectional passage is a passage in which the flow direction of the refrigerant is switched by the switching valve, wherein the switching valve, the refrigerant container, the first control valve, and the non-utilization-side heat exchanger are provided between the second control valve and the third control valve, and wherein the outdoor heat exchanger, the first control valve, and the refrigerant container are arranged in series in this order in the bidirectional passage.
The disclosed aspects in this specification adopt different technical solutions from each other in order to achieve their respective objectives. Reference numerals in parentheses described in claims and this section exemplarily show corresponding relationships with parts of embodiments to be described later and are not intended to limit technical scopes. The objects, features, and advantages disclosed in this specification will become apparent by referring to following detailed descriptions and accompanying drawings.
Hereinafter, a plurality of embodiments will be described with reference to the drawings. In some embodiments, parts that are functionally and/or structurally corresponding and/or associated are given the same reference numerals, or reference numerals with different hundred digit or more digits. For corresponding parts and/or associated parts, reference can be made to the description of other embodiments.
In
The air conditioning unit 10 regulates a temperature and a humidity of air flowing to the passenger compartment. The air conditioning unit 10 is also called an HVAC. The air conditioning unit 10 includes a case 11 in which air flows toward the passenger compartment. The case 11 includes an inside/outside air unit 12 that adjusts a ratio of inside air to outside air in an intake air, and a fan 13. The fan 13 is rotated by the motor 14 and blows air.
A first indoor heat exchanger 15 and a second indoor heat exchanger 16 are disposed in the case 11. The first indoor heat exchanger 15 and the second indoor heat exchanger 16 are arranged in this order with respect to an air flow in the case 11. The first indoor heat exchanger 15 is a cooling heat exchanger. The first indoor heat exchanger 15 is also referred to as a utilization-side heat exchanger for cooling. The second indoor heat exchanger 16 is a heating heat exchanger. The second indoor heat exchanger 16 is also called a utilization-side heat exchanger for heating.
The first indoor heat exchanger 15 is disposed in the case 11 so that the entire air flow in the case 11 passes through the first indoor heat exchanger 15. The second indoor heat exchanger 16 is disposed in the case 11 so as to form a bypass passage with the case 11. The second indoor heat exchanger 16 is disposed in the case 11 such that a controlled amount of air flow passes through the second indoor heat exchanger 16.
An air mix door 17 is disposed in the case 11 to adjust the amount of air passing through the second indoor heat exchanger 16 and the amount of air passing through the bypass passage. The air mix door 17 is fully-opened when air is allowed to pass through the second indoor heat exchanger 16, fully-closed when air is not allowed to pass through the second indoor heat exchanger 16, and can be stopped at any intermediate position. The opening degree of the air mix door 17 is adjustable by a servomotor. The inside/outside air unit 12, the air mix door 17, and the fan 13 are controlled by the control device described later.
The refrigerant cycle 20 is a vapor compression type refrigerant cycle. The refrigerant cycle 20 provides a cooling function and a heating function. In this embodiment, cooling may be referred to as cabin cooling and heating may be referred to as cabin heating. The refrigerant cycle 20 simultaneously and/or selectively provides a cooling function and a heating function. The refrigerant cycle 20 provides a heat pump cycle apparatus. The heat pump cycle apparatus includes at least one utilization-side heat exchanger and at least one non-utilization-side heat exchanger. The utilization-side heat exchanger provides a heating function by condensing the refrigerant in a high pressure region, and provides a cooling function by evaporating the refrigerant in a low pressure region.
In this embodiment, the cooling function and the heating function provided by the refrigerant cycle 20 are performed for air used for air conditioning. The cooling function and the heating function provided by the refrigerant cycle 20 may be performed for air used for article storage. The cooling function and the heating function provided by the refrigerant cycle 20 may be performed for a heat medium such as water. The refrigerant cycle 20 has a plurality of components described later. The plurality of components are connected to each other directly or via piping to flow the refrigerant.
The refrigerant cycle 20 includes a first indoor heat exchanger 15 and a second indoor heat exchanger 16. The first indoor heat exchanger 15 and the second indoor heat exchanger 16 are also components of the air conditioning unit 10 and components of the refrigerant cycle 20. The first indoor heat exchanger 15 and the second indoor heat exchanger 16 are utilization-side heat exchangers. The refrigerant cycle 20 has a compressor 21. The refrigerant cycle 20 includes an outdoor heat exchanger 22, a switching valve 23, and a refrigerant container 24.
The refrigerant cycle 20 has control valves 31, 32, 33 which can function as expansion valves and as pressure reducers. The control valves 31, 32, 33 are variable expansion valves whose opening degree can be adjusted in a range including full closing. The variable expansion valve is also called a motorized expansion valve. The refrigerant cycle 20 has a control valve 34 that can function as an on-off valve. The control valve 34 is an on-off valve. The switching valve 23 and the control valves 31, 32, 33, 34 each include an electric actuator that adjusts its opening degree or opening/closing state. The switching valve 23 and the control valves 31, 32, 33, 34 are controlled by the control device described later.
The switching valve 23 and the control valves 31, 32, 33, 34 provide a switching mechanism 35 for switching the refrigerant cycle 20 between the cooling operation and the heating operation. In the cooling operation, the refrigerant cycle 20 causes the first indoor heat exchanger 15 to function as an evaporator and causes the outdoor heat exchanger 22 to function as a condenser. In the heating operation, the refrigerant cycle 20 causes the second indoor heat exchanger 16 to function as a condenser and causes the outdoor heat exchanger 22 to function as an evaporator. Additionally or optionally, the refrigerant cycle 20 provides a dehumidifying operation in which the first indoor heat exchanger 15 functions as an evaporator and the second indoor heat exchanger 16 functions as a condenser. In this case, the outdoor heat exchanger 22 may additionally or optionally be used as a condenser and/or an evaporator. In this case, the switching mechanism 35 switches between the cooling operation, the heating operation, and the dehumidifying operation.
The switching mechanism 35 is also a reversing mechanism that reverses the refrigerant flow direction in the outdoor heat exchanger 22 in cooling operation and the refrigerant flow direction in the outdoor heat exchanger 22 in heating operation. The switching mechanism 35 causes the refrigerant to flow from the non-utilization-side heat exchanger to the refrigerant container 24 through the control valve 31 when the utilization-side heat exchanger provides the cooling function. The switching mechanism 35 causes the refrigerant to flow from the refrigerant container 24 through the control valve 31 to the non-utilization-side heat exchanger when the utilization-side heat exchanger provides the heating function. The switching mechanism allows the refrigerant to flow in one direction when the non-utilization-side heat exchanger is utilized as a condenser, and causes the refrigerant to flow in the other direction when the non-utilization-side heat exchanger is utilized as an evaporator.
The refrigerant flow direction in the outdoor heat exchanger 22 in the cooling operation gives a change in flow passage cross-sectional area suitable for heat dissipation from the refrigerant, i.e., suitable for condensation of the refrigerant. That is, in the cooling operation in which the outdoor heat exchanger 22 is used as a condenser, the passage cross-sectional area becomes relatively small as the refrigerant flows, i.e., gives a decreasing change. In the heating operation in which the outdoor heat exchanger 22 is used as an evaporator, the passage cross-sectional area becomes relatively large as the refrigerant flows, i.e., gives an increasing change.
The compressor 21 is driven by an electric motor or an internal combustion engine. When the vehicle is an electrically powered vehicle, the compressor 21 is driven by an electric motor. In this case, the refrigerant cycle 20 provides cabin cooling and cabin heating of the electric vehicle. The compressor 21 sucks a low pressure refrigerant from the suction port 21a, compresses the low pressure refrigerant into a high pressure refrigerant, and discharges the high pressure refrigerant compressed from the discharge port 21b. The compressor 21 is a machine that generates a flow of refrigerant in the refrigerant cycle 20.
The first indoor heat exchanger 15 is disposed upstream of the compressor 21. The suction port 21a of the compressor 21 is in communication with an outlet of the first indoor heat exchanger 15. The switching valve 23 is disposed upstream of the first indoor heat exchanger 15. The inlet of the first indoor heat exchanger 15 is in communication with an outlet 23b of the switching valve 23.
A bypass passage 25 is disposed between the compressor 21 and the switching valve 23. The bypass passage 25 is a passage connecting the switching valve 23 and the compressor 21 without passing through the first indoor heat exchanger 15.
The second indoor heat exchanger 16 is disposed downstream of the compressor 21. The discharge port 21b of the compressor 21 is in communication with an inlet of the second indoor heat exchanger 16. The switching valve 23 is disposed downstream of the second indoor heat exchanger 16. The inlet of the second indoor heat exchanger 16 is in communication with an inlet 23a of the switching valve 23.
The switching valve 23 has an inlet 23a, an outlet 23b, a first switching port 23c, and a second switching port 23d. The switching valve 23 has an electric actuator 23e. The switching valve 23 switches between a first position and a second position. The first position communicates the inlet 23a with the first switching port 23c. The first position communicates the outlet 23b with the second switching port 23d. The second position communicates the inlet 23a with the second switching port 23d. The second position communicates the outlet 23b with the first switching port 23c. The switching valve 23 is also referred to as a two-position four-way valve.
A bidirectional passage 26 through which the refrigerant can flow in both directions is disposed between the first switching port 23c and the second switching port 23d. The bidirectional passage 26 is a passage in which the flow direction of the refrigerant is switched by the switching valve 23. The bidirectional passage 26 communicates with the first switching port 23c at one end, and communicates with the second switching port 23d at the other end. The switching valve 23 switches the refrigerant flow direction passing through the outdoor heat exchanger 22 and the refrigerant container 24.
The outdoor heat exchanger 22 is a non-utilization-side heat exchanger. The outdoor heat exchanger 22 is disposed in the bidirectional passage 26. The outdoor heat exchanger 22 is in communication with the first switching port 23c at one end. Details of the outdoor heat exchanger 22 will be described later.
The refrigerant container 24 is disposed in series with the non-utilization-side heat exchanger. The refrigerant container 24 is arranged in series in the bidirectional passage 26. The refrigerant container 24 is in communication with the second switching port 23d at one end. The refrigerant container 24 is in communication with the outdoor heat exchanger 22 at the other end. The refrigerant container 24 receives the high pressure refrigerant in the high pressure region where the refrigerant can condense, and functions as a receiver. The refrigerant container 24 receives the refrigerant and causes the liquid component of the refrigerant to flow out. The refrigerant container 24 separates the supplied refrigerant into a gas component and a liquid component. The refrigerant container 24 flow outs the liquid component of the refrigerant to the main path of the refrigerant cycle 20. The refrigerant container 24 supplies the saturated liquid of the refrigerant to the evaporator during the condensation process of the refrigerant. The refrigerant container 24 functions as a receiver. The refrigerant container 24 may additionally or optionally have an outlet for gas injection to flow out gaseous components.
The control valve 31 is disposed in the bidirectional passage 26. The control valve 31 is disposed between the outdoor heat exchanger 22 and the refrigerant container 24. In the bidirectional passage 26, the outdoor heat exchanger 22, the control valve 31, and the refrigerant container 24 are arranged in series in this order. The control valve 31 causes the outdoor heat exchanger 22 to function as an evaporator when the refrigerant flows from the refrigerant container 24 to the outdoor heat exchanger 22. The control valve 31 causes the outdoor heat exchanger 22 to function as a condenser when the refrigerant flows from the outdoor heat exchanger 22 to the refrigerant container 24. The control valve 31 provides an opening degree that positions the refrigerant container 24 in the high pressure region and functions as a receiver for receiving the refrigerant in the high pressure region. The control valve 31 is called a first control valve or a first expansion valve. The control valve 32 is disposed between the second indoor heat exchanger 16 and the switching valve 23. The control valve 32 is disposed downstream of the second indoor heat exchanger 16. The control valve 32 is called a second control valve or a second expansion valve. The control valve 33 is disposed at the refrigerant inlet of the first indoor heat exchanger 15. The control valve 33 is disposed upstream of the first indoor heat exchanger 15. The control valve 33 is called a third control valve or a third expansion valve. The refrigerant cycle 20 has the switching valve 23, the refrigerant container 24, the control valve 31, and the non-utilization-side heat exchanger between the control valve 32 and the control valve 33.
The air conditioner 1 includes a control system for controlling the air conditioning unit 10 and the refrigerant cycle 20. The control system has a plurality of sensors. The control system may include a plurality of sensors for detecting a thermal load and a plurality of sensors for detecting the state of refrigerant at a plurality of positions of the refrigerant cycle 20. The plurality of sensors detect variables associated with control of the refrigerant cycle 20. The plurality of sensors detect the degree of superheat of the refrigerant cycle 20. The control system can include, for example, a temperature sensor 36 and a pressure sensor 37 that detect a temperature and a pressure of the refrigerant near the suction port 21a. The plurality of sensors may include necessary sensors to obtain control information. For example, the plurality of sensors include temperature sensors that detect the temperature of the air downstream to the first indoor heat exchanger 15.
The degree of superheat of the low pressure refrigerant on the suction side of the compressor 21 may be measured based on the signals detected by the temperature sensor 36 and the pressure sensor 37. The detected degree of superheat may be used to control the opening degree of the control valves 31, 32, 33. The control system includes a control unit (ECU) 39 which receives signals from a plurality of sensors. The controller 39 controls a plurality of control objects. The controller 39 controls at least the switching mechanism 35. The controller 39 controls the switching mechanism 35 so as to switch the operating state of the refrigerant cycle 20 to at least a cooling operation and a heating operation. The controller 39 can control a plurality of control objects including the number of rotations of the compressor 21, the position of the air mix door 17, the air flow rate of the fan 13, the blowing out mode and the like.
In the control system, the control device 39 is an electronic control unit. The controller 39 has at least one arithmetic processing unit (CPU) and at least one memory device (MMR) as a storage medium for storing programs and data. The controller 39 is provided by a microcomputer provided with a computer readable storage medium. The storage medium is a non-transitional tangible storage medium that temporarily stores a computer-readable program. The storage medium may be provided by a semiconductor memory, a magnetic disk, or the like. The controller 39 may be provided by a set of computer resources linked by a computer or data communication device. The program, when executed by the controller 39, causes the controller 39 to function as the device described herein, and causes the controller 39 to perform the method described herein.
The control system includes, as input devices, a plurality of signal sources that provide signals indicating information input to the controller 39. In the control system, the controller 39 acquires the information by storing the information in the memory device. The control system has a plurality of control objects whose behavior is controlled by the controller 39 as output devices. The control system converts the information stored in the memory device into a signal and supplies the signal to the controlled object, thereby controlling the behavior of the controlled object.
The controller 39, the signal source and the control objects included in the control system provide various elements. At least some of these elements can be referred to as blocks for performing the function. In another aspect, at least some of those elements can be referred to as modules or sections that are interpreted as a configuration. Furthermore, the elements contained in the control system can also be referred to as means for realizing its function only on a deliberate basis.
Software stored in a tangible memory and a computer executing the software, only the software, only hardware, or combination of them may be possible to provide a method and/or function provided by the control system. For example, if the controller is provided by an electronic circuit that is hardware, it can be provided by a digital circuit or analog circuit that includes multiple logic circuits.
In
One header 22a is provided with one connection port 22e. The other header 22b is provided with the other connection port 22f. A partition plate 22g is provided in the one header 22b. A partition plate 22h is provided in the other header 22b. The partition plates 22g and 22h are positioned in the headers 22a and 22b so that the passage cross-sectional area of the refrigerant gradually changes between the connection port 22e and the connection port 22f.
In this embodiment, the number of tubes 22c defines the passage cross-sectional area. The outdoor heat exchanger 22 has a first path 22i having “I” tubes 22c, a second path 22j having “J” tubes 22c, and a third path 33k having “K” tubes 22c. The number of tubes 22c is I>J>K. The first pass 22i provides a passage cross-sectional area greater than the second pass 22j and the third pass 22k. The third pass 22k provides a passage cross-section smaller than the first pass 22i and the second pass 22j.
The outdoor heat exchanger 22 provides the refrigerant passage in which the refrigerant passage cross-sectional area relatively changes from a large passage cross-sectional area to a small passage cross-sectional area, when one of the two connection ports 22e and 22f is used as an inlet and the other one is used as an outlet. The outdoor heat exchanger 22 provides the refrigerant passage in which the refrigerant passage cross-sectional area relatively changes from the small passage cross-sectional area to the large passage cross-sectional area, when the other one of the two connection ports 22e and 22f is used as the inlet and the one is used as the outlet. The outdoor heat exchanger 22 provides a passage cross-sectional area that decreases when the refrigerant flows in one direction and increases when the refrigerant flows in the opposite direction. Here, the passage cross-sectional area is a cross-sectional area of the passage orthogonal to the flow direction of the refrigerant. The non-utilization-side heat exchanger is configured to become relatively small in passage cross sectional area along the flow of the refrigerant when the refrigerant flows in one direction, and to become relatively large in passage cross sectional area along the flow of the refrigerant when the refrigerant flows in the other direction.
The outdoor heat exchanger 22 may have an enlarged or contracted portion of the partial passage cross-sectional area between the two connection ports 22e and 22f. The outdoor heat exchanger 22 provides, between the two connection ports 22e and 22f, a tendency of a change in state of the refrigerant flowing therethrough or a change in passage cross-sectional area in response to a phase change. The outdoor heat exchanger 22 is used as a condenser in the cooling operation. The outdoor heat exchanger 22 provides a relatively decreasing passage cross-sectional area in the cooling operation. The outdoor heat exchanger 22 is used as an evaporator in the heating operation. The outdoor heat exchanger 22 provides a relatively increasing passage cross-sectional area in the heating operation.
The refrigerant flows out from the compressor 21, and passes through the second indoor heat exchanger 16, the switching valve 23, the outdoor heat exchanger 22, the refrigerant container 24, the control valve 33 as the pressure reducer, and the first indoor heat exchanger 15, and returns to the compressor 21. The outdoor heat exchanger 22 functions as a condenser. The first indoor heat exchanger 15 functions as an evaporator.
The refrigerant flows out from the compressor 21, and passes through the second indoor heat exchanger 16, the switching valve 23, the refrigerant container 24, the control valve 31 as the pressure reducer, and the outdoor heat exchanger 22, and returns to the compressor 21. The outdoor heat exchanger 22 functions as an evaporator. The second indoor heat exchanger 16 functions as a condenser.
In the first dehumidifying and heating operation, the control valves 31, 33 provide a pressure reducer disposed between a high pressure region and a low pressure region of the refrigerant cycle 20. However, it provides two stages of pressure reduction between the high pressure region and the low pressure region. The opening degree of the control valves 31 and 33 is adjusted to the opening degree as a pressure reducer. The controlled opening degrees of the control valves 31 and 33 are controlled by the control device 39 so that the degree of superheat of the refrigerant cycle 20 coincide with the target. As a result, the refrigerant cycle 20 is operated efficiently while cooling the air in the first indoor heat exchanger 15 and heating the air again in the second indoor heat exchanger 16.
The switching mechanism 35 causes the refrigerant to flow, in the first dehumidifying and heating operation, from the refrigerant container 24 through the control valve 31 to the non-utilization-side heat exchanger when the utilization-side heat exchanger provides the dehumidifying function. The refrigerant flows out from the compressor 21, and passes through the second indoor heat exchanger 16, the switching valve 23, the refrigerant container 24, the control valve 31, the outdoor heat exchanger 22, and the first indoor heat exchanger 15, and returns to the compressor 21. The outdoor heat exchanger 22 functions as an evaporator. According to this embodiment, the heat absorption amount of the outdoor heat exchanger 22 can be adjusted by adjusting the rate of pressure reduction in the two control valves 31 and 33, whereby the blowout temperature can be adjusted. The degree of reheating of the air by the second indoor heat exchanger 16 can be adjusted by the air mix door 17.
In the second dehumidifying and heating operation, the control valves 32, 33 provide a pressure reducer disposed between a high pressure region and a low pressure region of the refrigerant cycle 20. However, it provides two stages of pressure reduction between the high pressure region and the low pressure region. The opening degree of the control valves 32 and 33 is adjusted to the opening degree as the pressure reducer. The controlled opening degrees of the control valves 32 and 33 are controlled by the controller 39 so that the degree of superheat of the refrigerant cycle 20 coincides with the target. The refrigerant is decompressed in the high pressure region by the control valve 32, and is received by the refrigerant container 24, and further, the refrigerant is decompressed by the control valve 33 to a low pressure, and is supplied to the first indoor heat exchanger 15, which is the utilization-side heat exchanger. As a result, the refrigerant cycle 20 is operated efficiently while cooling the air in the first indoor heat exchanger 15 and heating the air again in the second indoor heat exchanger 16.
The switching mechanism 35 causes the refrigerant to flow, in the second dehumidifying and heating operation, from the non-utilization-side heat exchanger through the control valve 31 to the refrigerant container 24 when the utilization-side heat exchanger provides the dehumidifying function. The refrigerant flows out from the compressor 21, and the second indoor heat exchanger 16, the control valve 32, the switching valve 23, the refrigerant container 24, the control valve 31, the outdoor heat exchanger 22, the control valve 33, and the first indoor heat exchanger 15, and returns to the compressor 21. The outdoor heat exchanger 22 functions as a condenser. According to this embodiment, the degree of heating of the air by the second indoor heat exchanger 16 can be adjusted by adjusting the rate of pressure reduction in the two control valves 32, 33.
In the first dehumidifying and heating operation, the outdoor heat exchanger 22 performs part of the evaporation process. Therefore, it can be used to reduce the air cooling capacity and/or the dehumidifying capacity by the first indoor heat exchanger 15. In the second dehumidifying and heating operation, the outdoor heat exchanger 22 performs a part of the condensation process. Therefore, it can be used to reduce the air heating capacity by the second indoor heat exchanger 16.
In a certain state, when it is determined that the degree of superheat of the refrigerant is higher than the target value, the opening degree of the control valves 31 and 33 is controlled to increase the entire opening degree while maintaining the opening degree pattern. For example, the opening degree of the control valve 33 is controlled from the initial opening degree Op33 to the target opening degree Opt1. The control point transitions from the opening degree pattern Pn33 to the opening degree pattern Pn33t. Similarly, the opening degree of the control valve 31 is also controlled from the initial opening degree Op31 to the target opening degree Opt2. The control point transitions from the opening degree pattern Pn31 to the opening degree pattern Pn31t. As a result, the amount of refrigerant flowing into the first indoor heat exchanger 15 increases, the degree of superheat decreases, and the degree of superheat is properly maintained. If the degree of superheat is low, an opposite control is performed.
In addition, when it is desired to lower the temperature of the blown air in a certain state, the control point is moved while maintaining the opening degree pattern. Specifically, the control point moves on the current opening degree pattern. The opening degree of the control valve 31 is controlled from the initial opening degree Op31 to the target opening degree Opt4. The opening slightly increases. The opening degree of the control valve 33 is controlled from the initial opening degree Op31 to the target opening degree Opt3. The opening decreases slightly. As a result, the amount of heat absorption from the outdoor heat exchanger 22 decreases, and the temperature of the blown air decrease. When it is desired to raise the temperature of the outlet air, an opposite control is performed. For example, the opening degree patterns Pn31 and Pn33 are set such that the opening degrees of the two control valves 31 and 33 become equal at the most frequently used blown air temperature.
Further, control of the control valves 32 and 33 in the second dehumidifying and heating operation is also understood from the above-described drawings. Also at this time, the two control valves 32, 33 simultaneously control two of the degree of superheat of the refrigerant and the temperature of the blown air. The control valves 32, 33 are controlled while maintaining a predetermined opening degree pattern.
The air conditioning control process 180 comprises a plurality of steps 181-189. In step 181, control information is input from a plurality of sensors. In step 181, switch information of the air conditioning panel operated by the user is also input. Steps 182-184 provide a switching process to switch the operating mode of the air conditioner 1. This switching process provides a switching unit that selects and executes one of a plurality of operation modes. Switching of a plurality of operation modes is executed by manual selection of the user or by automatically according to environmental conditions such as a room temperature and an outdoor temperature. Steps 185-188 each correspond to one of the operating modes. In this embodiment, a cooling mode in which a cooling operation (COOL) is performed, a heating mode in which a heating operation (HOT) is performed, a first dehumidifying and heating mode in which a first dehumidifying and heating operation (DEHUMID-A) is performed, and a second dehumidifying and heating mode in which a second dehumidifying and heating operation (DEHUMID-B) are performed.
In step 182, it is determined whether the cooling mode has been selected manually or automatically. If the cooling mode is selected, the process proceeds to step 185. In step 185, the cooling mode is executed. If the cooling mode is not selected, the process proceeds to step 183. In step 183, it is determined whether the heating mode is selected manually or automatically. If the heating mode is selected, the process proceeds to step 186. In step 186, the heating mode is executed. If the heating mode is not selected, the process proceeds to step 184. In step 184, it is determined whether the first dehumidifying and heating mode is selected manually or automatically. If the first dehumidifying and heating mode is selected, the process proceeds to step 187. In step 187, the first dehumidifying and heating mode is executed. If the first dehumidifying and heating mode is not selected, the process proceeds to step 188. In step 188, the second dehumidifying and heating mode is executed. In step 189, common air conditioning control (A/C CONTROL) not limited to a specific operation mode is performed.
In the embodiment described above, the control valve 31 that can function as the pressure reducer is provided between the outdoor heat exchanger 22 and the refrigerant container 24. Furthermore, the switching valve 23 which is a part of the switching mechanism 35 reverses the refrigerant flow direction flowing in the outdoor heat exchanger 22, the control valve 31, and the refrigerant container 24 in the cooling operation and the heating operation. That is, in the cooling operation, the refrigerant flows in the order of the outdoor heat exchanger 22, the control valve 31, and the refrigerant container 24. In the heating operation, the refrigerant flows in the order of the refrigerant container 24, the control valve 31, and the outdoor heat exchanger 22. For this reason, the refrigerant container 24 functions as a receiver in both the cooling operation and the heating operation.
Further, the outdoor heat exchanger 22 is configured such that the passage cross-sectional area of the refrigerant relatively changes from large to small. For this reason, it is possible to provide a change in the passage cross-sectional area suitable for condensation of the refrigerant, i.e., a relative change from large to small in the passage cross-sectional area, by using the outdoor heat exchanger 22 as a condenser in a cooling operation. It is possible to provide a change in the passage cross-sectional area suitable for evaporation of the refrigerant, i.e, a relative change from small to large in the passage cross-sectional area, by using the outdoor heat exchanger 22 as an evaporator in a heating operation.
Moreover, in this embodiment, the first dehumidifying and heating operation and the second dehumidifying and heating operation are provided. In the first dehumidifying and heating operation, the outdoor heat exchanger 22 can be used as an evaporator to provide a change in passage cross section suitable for evaporation of the refrigerant, i.e., a relative change from small to large in the passage cross section. In the second dehumidifying and heating operation, the outdoor heat exchanger 22 can be used as a condenser to provide a change in passage cross section suitable for condensation of the refrigerant, i.e., a relative change from large to small in the passage cross section.
This embodiment is a modification in which the preceding embodiment is a fundamental form. In the above embodiment, the refrigerant is directly used as the high-temperature medium in the second indoor heat exchanger 16. Alternatively, in this embodiment, a medium such as water is used as the high-temperature medium in the second indoor heat exchanger.
As illustrated in
The medium cycle 241 includes a pump 242, a refrigerant-medium heat exchanger 243, and a second indoor heat exchanger 216. The pump 242 circulates the medium. The refrigerant-medium heat exchanger 243 performs heat exchange between the refrigerant of the refrigerant cycle 20 and the medium of the medium cycle 241. The second indoor heat exchanger 216 performs heat exchange between the medium and the air. The second indoor heat exchanger 216 is thermally coupled to the air to be cooled or heated. The second indoor heat exchanger 216 is provided by a heater core used in a general vehicle air conditioner. The heater core provides heating by performing heat exchange between a cooling water of the internal combustion engine and air. The medium cycle 241 may include a heat source that emits waste heat, such as a water-cooled internal combustion engine or a water-cooled inverter, or an auxiliary heat source, such as an electric heater that can be used additionally.
According to this embodiment, a heater core can be utilized. Therefore, the structure of a general vehicle air conditioner can be utilized. In other words, application to a general vehicle air conditioner becomes easy.
This embodiment is a modification in which the preceding embodiment is a fundamental form. In the above embodiment, the refrigerant cycle 20 does not include the internal heat exchanger. Alternatively, in this embodiment, the refrigerant cycle 20 includes an internal heat exchanger.
As illustrated in
This embodiment is a modification in which the preceding embodiment is a fundamental form. In the above embodiment, the control valve 33 provides the pressure reducer in the cooling operation. Alternatively, in this embodiment, the control valve 31 and the control valve 33 provide the pressure reducers.
As illustrated in
In this embodiment, the control valve 31 provides an adjustable predetermined pressure reduction (dP). Thereby, the sub-cool of the refrigerant can be obtained and secured. As a result, it is possible to obtain an increase (dh) in enthalpy which can be used for the evaporation process in the cooling operation. This makes it possible to ensure the same efficiency as the sub-cool condenser system. Furthermore, it is possible to control the pressure reduction in the control valve 31 so as to ensure proper sub-cool according to the cooling load during each operation. The cooling load is approximately proportional to the flow rate of the refrigerant. Therefore, the operating efficiency of the refrigerant cycle 20 can be improved throughout the year.
This embodiment is a modification in which the preceding embodiment is a fundamental form. In the above embodiment, the refrigerant cycle 20 is used for air conditioning. Alternatively, in this embodiment, the refrigerant cycle 20 is used for air conditioning and cooling a heat generating device.
In
The basic configuration and control of the refrigerant cycle 20 are the same as in the preceding embodiment. In this embodiment, an additional bypass passage 527 is additionally disposed. In this embodiment, the additional bypass passage 527 communicates between the refrigerant passage between the outdoor heat exchanger 22 and the refrigerant container 24 and the suction side of the compressor 21. Therefore, liquid refrigerant is obtained in the cooling operation and the heating operation.
The cooling cycle 545 includes an apparatus (AUX) 546 and a pump 547. A refrigerant-medium heat exchanger 548 is disposed between the cooling cycle 545 and the additional bypass passage 527. The additional bypass passage 527 includes a pressure reducer 549 for the refrigerant-medium heat exchanger 548.
The device 546 may be an auxiliary device for a vehicle. An example of the device 546 is, for example, a battery of an electrically powered vehicle that uses a motor for traveling, an electric circuit such as an inverter, or the like. The electric vehicle may be an electric car without an internal combustion engine that uses only the motor for traveling, a hybrid car using both the motor and the internal combustion engine, a plug-in hybrid car which is configured to be charged externally by a commercial power supply etc. in addition to a hybrid configuration. These devices 546 may require cooling. In addition, waste heat of the device 546 can be used as a heat source as a heat pump. The cooling cycle 545 may have its own radiator.
The pump 547 circulates the medium. The refrigerant-medium heat exchanger 548 cools the medium with the refrigerant. In other words, the refrigerant draws heat from the cooling cycle 545 in the refrigerant-media heat exchanger 548. The pressure reducer 549 may be provided by a temperature sensitive expansion valve. The temperature sensitive expansion valve controls the degree of opening so as to control a degree of superheat of the refrigerant at the refrigerant outlet of the refrigerant-medium heat exchanger 548 to a predetermined value.
According to this embodiment, it is possible to arrange an additional bypass passage 527 capable of obtaining liquid refrigerant in all operation modes. Therefore, cooling of the device 546 can be performed in all operation modes. For example, the device 546 can be cooled in summer, when the device 546 is likely to be hot. Further, in winter, when the refrigerant cycle 20 is used as a heat pump, waste heat of the device 546 can be used as a heat source. As a result, it is possible to improve the operation efficiency of the refrigerant cycle 20 when the refrigerant cycle 20 is subjected to the heating operation.
This embodiment is a modification in which the preceding embodiment is a fundamental form. In the above embodiment, the high pressure gas component of the refrigerant is not effectively used. Alternatively, in this embodiment, a gas injection function is realized in order to effectively use the high pressure gas component of the refrigerant. Patent Literature 1 is incorporated by reference about gas injection.
In the normal cooling operation, the control valve 654 is controlled to a closed state. The operation of the other elements is the same as in the previous embodiments. Furthermore, when the condition for performing gas injection is satisfied, the gas injection operation (COOL-GASINJ) is performed. In the gas injection mode, the control valve 654 is controlled to an open state (OPN). The control valve 31 is controlled to the controlled opening degree (CNT). The control opening degree is controlled such that the refrigerant pressure in the gas injection passage 651 approaches to and coincides with the target pressure. Thus, the refrigerant decompressed to the intermediate pressure is supplied to the refrigerant container 24. The gas component of the refrigerant in the refrigerant container 24 is supplied from the port 653 to the compressor 21 via the gas injection passage 651.
Steps 691 and 693 determine whether a gas injection condition is satisfied. In step 691, when the cooling operation is performed, it is determined whether a gas injection condition is satisfied. If the gas injection condition is satisfied, the process proceeds to step 692. In step 692, a cooling gas injection operation (COOL-GASINJ) is executed. If the gas injection condition is not satisfied, the process proceeds to step 185. In step 185, a normal cooling operation is executed. In step 693, when the heating operation is performed, it is determined whether a gas injection condition is satisfied. If the gas injection condition is satisfied, the process proceeds to step 694. In step 694, a heating gas injection operation (HOT-GASINJ) is executed. If the gas injection condition is not satisfied, the process proceeds to step 186. In step 186, a normal heating operation is executed.
According to this embodiment, the gas injection contributes to improve the maximum capacity of the refrigerant cycle 20 and to improve efficiency. Moreover, in the prior art, gas injection was available only in heating operation. In this embodiment, the saturated refrigerant gas is present in the refrigerant container 24 also in the heating operation. Therefore, in both the cooling operation and the heating operation, the gas can be taken out and used for gas injection. As a result, it is possible to improve the maximum capacity and efficiency of the cooling operation and to improve the maximum capacity and efficiency of the heating operation.
This embodiment is a modification in which the preceding embodiment is a fundamental form. In the above embodiment, the outdoor heat exchanger 22, the control valve 31, and the refrigerant container 24 are disposed in the bidirectional passage 26. Alternatively, a variety of passage configurations can be employed.
The bidirectional passage 726 communicates with the first switching port 23c at one end. The bidirectional passage 726 communicates with the second switching port 23d at the other end. A series element group including the outdoor heat exchanger 22, the control valve 31, and the refrigerant container 24 is disposed in the bidirectional passage 726. The outdoor heat exchanger 22, the control valve 31, and the refrigerant container 24 are arranged in this order in the bidirectional passage 726. The first indoor heat exchanger 15 is disposed in the bidirectional passage 726. The series element group and the first indoor heat exchanger 15 are arranged in series in the bidirectional passage 726. The first indoor heat exchanger 15 is not disposed in the series element group. The bidirectional passage 726 provides a first passage via the first indoor heat exchanger 15. Furthermore, the bidirectional passage 726 provides a second passage not passing through the first indoor heat exchanger 15. The series elements are included in both the first passage and the second passage.
The control valve 734a is provided in series in the bidirectional passage 726. The control valve 734a is disposed only in the first passage. The control valve 734a is in series with the first indoor heat exchanger 15. The control valve 734b is provided to form a parallel bypass passage in bidirectional passage 726. The control valve 734b forms a bypass passage not passing through the first indoor heat exchanger 15. When the control valve 734a is controlled to the open state (OPN) and the control valve 734b is controlled to the closed state (CLS), the refrigerant flows to the first indoor heat exchanger 15. When the control valve 734a is controlled to the closed state (CLS) and the control valve 734b is controlled to the open state (OPN), the refrigerant does not flow to the first indoor heat exchanger 15.
The switching valve 23 is switchable between the first position and the second position. When the switching valve 23 is at the second position shown, the refrigerant flows from the outdoor heat exchanger 22 to the refrigerant container 24 via the control valve 31. When the switching valve 23 is in the first position, the refrigerant flows from the refrigerant container 24 to the outdoor heat exchanger 22 via the control valve 31.
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Also in this embodiment, the refrigerant flow direction can be switched between when the outdoor heat exchanger is used as a condenser and when the outdoor heat exchanger is used as an evaporator.
The disclosure in this specification is not limited to the illustrated embodiment. The disclosure encompasses the illustrated embodiments and modifications by those skilled in the art based thereon. For example, the disclosure is not limited to the parts and/or combinations of elements shown in the embodiments. The disclosure can be implemented in various combinations. The disclosure may have additional parts that may be added to the embodiment. The disclosure encompasses omissions of parts and/or elements of the embodiments. The disclosure encompasses replacement or combination of parts and/or elements between one embodiment and another. The disclosed technical scope is not limited to the description of the embodiment. Several technical scopes disclosed are indicated by descriptions in the claims and should be understood to include all modifications within the meaning and scope equivalent to the descriptions in the claims.
In the above embodiment, switching between the cooling operation and the heating operation is provided by the switching mechanism 35, i.e., the switching valve 23, and the control valves 31, 32, 33, 34, 734a, 734b. Alternatively, the refrigerant cycle 20 which can be switched between the cooling operation and the heating operation can be realized even if another switching mechanism 35 is provided. For example, the switching mechanism 35 may have a plurality of two-way valves or three-way valves instead of the switching valve 23. As described above, the switching valve 23 or the switching mechanism 35 can adopt various configurations. The contents described in Patent Literature 1 and Patent Literature 2 is incorporated by reference as the disclosure of the technical contents in this specification.
In the above embodiment, the outdoor heat exchanger 22 provides a passage in which the passage cross-sectional area of the refrigerant changes in at least two stages. Alternatively, the outdoor heat exchanger 22 may provide a passage in which the passage cross-sectional area changes continuously. Moreover, if the passage cross-sectional area changes with a relative tendency in the entire outdoor heat exchanger 22, the passage cross-sectional area in a part of the outdoor heat exchanger 22 may deviates from the above-mentioned tendency.
In the embodiment, only the outdoor heat exchanger 22 is illustrated as a non-utilization-side heat exchanger. Alternatively a plurality of non-utilization-side heat exchangers may be provided. For example, an outdoor heat exchanger provided only for condensation, and/or an outdoor heat exchanger provided only for evaporation may be added to the outdoor heat exchanger 22.
Patent literatures 1 and 2 disclose a heat pump cycle apparatuses capable of cooling and heating. Patent Literature 1: JP2012-181005A, Patent Literature 2: JPH08-40056A. In these technologies, a heat pump cycle is adopted for the air conditioner. Thereby, heating can be provided in addition to cooling. The heat pump cycle apparatus of the prior art may have a reduced cooling capacity as compared to a refrigeration cycle device only for cooling. One of reasons is that the heat pump cycle apparatus of the prior art is based on an accumulator cycle. Another reason is the behavior of the refrigerant in a non-utilization-side heat exchanger, i.e., an outdoor heat exchanger. In the heat pump cycle apparatus of the prior art, the flow direction of the refrigerant in the outdoor heat exchanger was the same in the cooling operation and the heating operation. In the above aspects, or in other aspects not mentioned, there is a need for further improvements in the heat pump cycle apparatus.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2016-208969 | Oct 2016 | JP | national |
The present application is a continuation application of International Patent Application No. PCT/JP2017/030231 filed on Aug. 24, 2017, which designated the United States and claims the benefit of priority from Japanese Patent Application No. 2016-208969 filed on Oct. 25, 2016. The entire disclosures of the above applications are incorporated herein by reference.
| Number | Date | Country | |
|---|---|---|---|
| Parent | PCT/JP2017/030231 | Aug 2017 | US |
| Child | 16390234 | US |
