Patent Application
20120291460
The present invention relates to a heat pump device performing a normal operation for heating water flowing in an water circuit, and a defrosting operation being a reverse cycle of the normal operation by use of circulating refrigerant.
Patent literature 1 as described below discloses an air conditioner equipped with an indoor-side air heat exchanger, an outdoor-side air heat exchanger and a bypass circuit. Meanwhile, Patent literature 2 discloses a heat pump type hot-water supply outdoor unit equipped with an water heat exchanger for exchanging heat between water and refrigerant, an outdoor unit side air heat exchanger and a bypass circuit. In the air conditioner of Patent literature 1, by use of the bypass circuit at the time of defrosting, defrosting is performed by making high-temperature and high-pressure refrigerant be bypassed behind the outdoor unit side air heat exchanger without making the high-temperature and high-pressure refrigerant flow on the indoor unit side, thereby the defrosting efficiency is improved. In the heat pump type hot-water supply outdoor unit of Patent literature 2, the water heat exchanger is prevented from freezing by making the refrigerant be bypassed without making the refrigerant flow in the water heat exchanger at the time of defrosting by use of the bypass circuit and an expansion valve, and the water heat exchanger is prevented from freezing by decreasing a refrigerant amount to be flown in the water heat exchanger by the bypass circuit. However, there is no description in Patent literatures 1 and 2 that the water heat exchanger is prevented from freezing by defrosting through making the bypassed refrigerant be flown in the water heat exchanger on the indoor unit side by use of the bypass circuit at the time of defrosting, and a high-efficiency operation at the time of defrosting by performing heat exchange in the water heat exchanger.
In a conventional heat pump type hot-water supply outdoor unit, an water heat exchanger for exchanging heat between water and refrigerant is used. Under a low outdoor temperature (an ambient temperature of an outdoor unit is below zero degrees), a defrosting operation is performed since frost is formed over an outdoor unit side air heat exchanger. At this time, heat of refrigerant is used for defrosting (heat dissipation by excessive heat exchange at the low outdoor temperature), and the temperature of the refrigerant of which heat is drawn due to defrosting becomes below zero degrees before the refrigerant flows into the water heat exchanger. There is a problem that the water heat exchanger freezes by the refrigerant with a temperature below zero degrees flowing into the water heat exchanger. At this time, the water flowing into the water heat exchanger for exchanging heat between water and refrigerator is not controlled by the heat pump type hot-water supply outdoor unit, and a system controller that controls boiling in a tank on site controls the water flowing into the water heat exchanger. Therefore, water is circulated also at the time of the defrosting operation. When the temperature on an water inlet side in the water heat exchanger becomes 10 degrees Celsius or lower, the temperature on an water outlet side becomes zero degrees Celsius or lower, hence the water heat exchanger freezes (since it becomes a reverse cycle at the time of the defrosting operation, it becomes a cooling operation).
As a solution to this problem,
(1) in Patent literature 2, the bypass circuit and an electromagnetic valve are placed on an outlet side of the outdoor unit side air heat exchanger and an outlet side of the water heat exchanger to prevent refrigerant from flowing into the water heat exchanger, thereby the water heat exchanger is prevented from freezing.
(2) further, the refrigerant is flown by making the bypass circuit and the water heat exchanger be aligned in parallel, and decreasing the refrigerant amount that flows into the water heat exchanger, thereby freezing is prevented. In this way, freezing prevention of the water heat exchanger in Patent literature 2 is “freezing prevention by preventing refrigerant from flowing into the water heat exchanger by use of the bypass circuit” (above (1)), or “freezing prevention by making the bypass circuit and the water heat exchanger be aligned in parallel, and decreasing refrigerant that flows into the water heat exchanger” (above (2)).
Therefore, there are problems that the operation becomes low-efficient since heat exchange is not performed on the side of the water heat exchanger (for example, a plate heat exchanger) that is located on an indoor unit side of an air conditioner ((1) as described above), or heat exchange is not performed sufficiently in the water heat exchanger, and since heat exchange is performed only on the outdoor unit side in (1) as described above, and liquid refrigerant is returned to a compressor, compressor protection becomes incomplete.
The present invention aims to provide a heat pump device for performing a high-efficiency defrosting operation by use of an water heat exchanger that is located on an indoor unit side, while preventing freezing of the water heat exchanger at the time of a defrosting operation.
Further, the present invention aims to provide a heat pump device that performs a high-efficiency operation at the time of the defrosting operation, and protects a compressor without returning liquid refrigerant to the compressor.
The heat pump device according to the present invention is a heat pump device that performs a normal operation for heating water that flows in an water circuit and a defrosting operation that is a reverse cycle of the normal operation by using a refrigerant that circulates, the heat pump device including a main refrigerant circuit wherein a four-way valve, which is connected to each of a suction port and a discharge port of a compressor by a pipe, and which switches between the normal operation and the defrosting operation by switching a circulation direction of the refrigerant, an water heat exchanger that functions as a heat radiator that radiates heat to the water at a time of the normal operation, and that functions as a heat absorber that absorbs heat from the water at a time of the defrosting operation, a first decompression device that decompresses the refrigerant that circulates, and an air heat exchanger that functions as the heat absorber at the time of the normal operation and that functions as the heat radiator at the time of the defrosting operation are connected in this order by a pipe, and wherein the refrigerant circulates, and a bypass circuit that connects a discharge side of the compressor, and a connecting part that is a part between the first decompression device and the air heat exchanger, the bypass circuit making a part of a refrigerant that has been discharged from the compressor at the time of the defrosting operation be bypassed as a bypass refrigerant from the main refrigerant circuit to the connecting part.
According to the present invention, it is possible to provide the heat pump device that performs a high-efficiency defrosting operation by using the water heat exchanger that is located on the indoor unit side while preventing freezing of the water heat exchanger at the time of the defrosting operation.
Further, according to the present invention, it is possible to provide the heat pump device that protects the compressor by not returning liquid refrigerant to the compressor at the time of the defrosting operation.
The outdoor unit 100 includes a main refrigerant circuit 110 wherein a compressor 3, a four-way valve 4, the water heat exchanger 2, the first expansion valve 6 (the first decompression device), a medium-pressure receiver 5, the second expansion valve 7 (the second decompression device) and an air heat exchanger 1 are connected by a pipe, and a bypass circuit 120 wherein an electromagnetic valve 10 and the third expansion valve 8 (bypass refrigerant decompression device) are connected by a pipe.
Here,
(Bypass circuit 120)
The bypass circuit 120 is a bypass circuit that connects the discharge side of the compressor 3 and the connecting part 19 that is the part between the first expansion valve 6 and the medium-pressure receiver 5. The bypass circuit 120 makes a part of the refrigerant that is discharged from the compressor 3 at the time of the defrosting operation be bypassed as bypass refrigerant from the main refrigerant circuit 110 to the connecting part 19. Bypass refrigerant 22 joins refrigerant 21 that is flown out from the medium-pressure receiver 5, and flows into the water heat exchanger 2 via the first expansion valve 6.
The electromagnetic valve 10 turns on and off a bypass for the bypass refrigerant to be bypassed from the main refrigerant circuit 110 by being opened and closed by the control of a control device 14. The third expansion valve 8 regulates the flow volume of the bypass refrigerant that is bypassed from the main refrigerant circuit 110 and decompresses the bypass refrigerant by being controlled by the control device 14.
(Temperature Sensor)
The following temperature sensors are located in the main refrigerant circuit 110. Below, the inlet and outlet of the refrigerant are shown based on the circulation direction of the refrigerant at the time of the normal operation.
The first temperature sensor 11a is located on an water outlet side of the water heat exchanger 2, the second temperature sensor 11b on a refrigerant inlet side of the water heat exchanger 2, the third temperature sensor 11c on an water inlet side of the water heat exchanger 2, the fourth temperature sensor 11d on a refrigerant outlet side of the water heat exchanger 2, and the sixth temperature sensor 11f on a refrigerant inlet side of the air heat exchanger 1.
These temperature sensors measure refrigerant temperatures or water temperatures in each of the installed places.
Further, the fifth temperature sensor 11e measures an outside temperature surrounding the outdoor unit 100.
(Pressure Sensor 12)
A pressure sensor 12 for detecting a pressure of discharged refrigerant is installed in a pipe that connects the discharge side of the compressor 3 and the four-way valve 4. Here, since the pipe between the pressure sensor 12 and the water heat exchanger 2 or the air heat exchanger 1 is short, pressure loss is small, and the pressure detected by the pressure sensor 12 can be recognized as equivalent to a condensation pressure of the refrigerant inside the water heat exchanger 2 or inside the air heat exchanger 1. A condensation temperature of the refrigerant is calculated by the control device 14 from a condensation pressure that is detected by the pressure sensor 12.
(Control Device 14)
The control device 14 is installed inside the outdoor unit 100. The control device 14 controls an operation method of the compressor 3, a channel switching in the four-way valve 4, an airflow volume of a fan in the air heat exchanger 1, and the valve travels of the first expansion valve 6, the second expansion valve 7, the third expansion valve 8 and the electromagnetic valve 10, etc based on measurement information of each of the temperature sensors 11a through 11f and the pressure sensor 12, and an operation content that is directed by a user of the outdoor unit 100.
(Explanation of Actions)
Next, actions of the outdoor unit 100 will be explained. First, actions at the time of the normal operation by the outdoor unit 100 will be described with reference to
Here, although an explanation will be provided by using specific values for temperatures detected by each temperature sensor and detection times of the temperatures, etc. below, these values are just one example, and the temperatures and the detection times, etc. are not limited to these values. In the following explanation of the operations, circulation directions of refrigerant at the time of the defrosting operation in
(1. Action in the Normal Operation)
The flow channel of the four-way valve 4 at the time of the normal operation is set in a dashed line direction as shown in
(Action in the Defrosting Operation)
When a detected temperature TL (f, in) of the sixth temperature sensor 11f of the air heat exchanger 1 satisfies the following expression (1), which is a judgment expression for starting the defrosting operation, for at least 180 seconds, it is detected that frost is formed on the air heat exchanger 1, and the control device 14 shifts the operation to the defrosting operation from the normal operation.
TL(f,in,)≦−10° C. (1)
The detected temperature TL (f, in) in the expression (1) is a temperature in the normal operation. Thus, the detected temperature TL (f, in) in the expression (1) is an inlet temperature of the refrigerant to the air heat exchanger 1.
Since the reverse cycle is processed at the time of the defrosting operation, the operation becomes a cooling operation for the water heat exchanger 2. In this case, when a refrigerant temperature that flows in the water heat exchanger 2 decreases (when the temperature becomes below zero degrees) by decline in ambient air of the air heat exchanger 1, or when an water inlet temperature of the water heat exchanger 2 becomes 10° Cs or less, there is a possibility that an water outlet temperature of the water heat exchanger 2 becomes 0° C. or less, and that the water heat exchanger 2 freezes. However, even when the water heat exchanger 2 might freeze, the system controller (not shown in the diagrams) that controls boiling in the hot-water storage tank 16 makes water in the water circuit 15 circulate by actuating the water pump 17 regardless of the threat of freezing of the water heat exchanger 2. Thus, the outdoor unit 100 controls freezing prevention.
(Bypassing by the Bypass Circuit 120)
With respect to the threat of freezing of the water heat exchanger 2, at the time of the defrosting operation, the control device 14 opens the electromagnetic valve 10 and the third expansion valve 8 inside the bypass circuit 120, and makes part of the high-temperature and high-pressure refrigerant that has been discharged from the compressor 3 be bypassed to the connecting part 19 between the medium-pressure receiver 5 and an upstream part of the first expansion valve 6 via the bypass circuit 120. In the outdoor unit 100, the refrigerant 21 flowing in the main refrigerant circuit 110 that has flowed out from the medium-pressure receiver 5 and the refrigerant 22 that is bypassed to the bypass circuit 120 are mixed. The mixed refrigerant flows in the water heat exchanger 2 via the first expansion valve 6. By the mixing, it becomes possible to suppress decrease in the temperature of the refrigerant that flows in the water heat exchanger 2, and to prevent freezing of the water heat exchanger 2.
At this time, the control device 14 carries out control of the electromagnetic valve 10, the third expansion valve 8, etc. based on the detected temperatures by the temperature sensors 11c (water inlet side) and 11d (refrigerant inlet side), etc. so that the refrigerant temperature flowing into the water heat exchanger 2 can be maintained at a temperature (for example, 20° C. or more) that does not freeze the water heat exchanger 2. This will be explained later.
The defrosting operation using the bypass circuit 120 can become a highly-efficient operation by heat exchange (transfer of heat from hot water to refrigerant) performed in the water heat exchanger 2. Further, since it is possible to make the state of the refrigerant be gasified by performing heat exchange in the water heat exchanger 2, the compressor 3 can be protected.
(3. Action Outline of the Defrosting Operation using the Bypass Circuit 120)
Next, it will be described the control actions in the defrosting operation using the bypass circuit 120 by the outdoor unit 100 with reference to
(About Temperature Symbols)
Below, a temperature “flowing in or flowing out” of “refrigerant or water” to the heat exchanger that is detected by a temperature sensor will be described as TW (a, out), and so on.
Here,
“a” describes a temperature sensor being an origin of detection,
“out” describes flowing out from the heat exchanger, and
“in” describes flowing in the heat exchanger.
Further, “TW” (the water heat exchanger 2) describes an water temperature, and “TR” (the water heat exchanger 2) and “TL” (the air heat exchanger 1) describe refrigerant temperatures.
A detected temperature of each temperature sensor at the time of the defrosting operation is as follows.
(1) The first temperature sensor 11a is placed on the water outlet side of the water heat exchanger 2, detecting an water outlet temperature TW (a, out).
(2) The second temperature sensor 11b is placed on the refrigerant outlet side of the water heat exchanger 2, and detecting a refrigerant outlet temperature TR (b, out).
(3) The third temperature sensor 11c is placed on the water inlet side of the water heat exchanger 2, detecting an water inlet temperature TW (c, in).
(4) The fourth temperature sensor 11d is placed on the refrigerant inlet side of the water heat exchanger 2, detecting a refrigerant inlet temperature TR (d, in).
When the temperature TW (a, out), the temperature TW (c, in), the temperature TR (b, out) and the temperature TR (d, in) related to the water heat exchanger 2 decline, there is a possibility that the water heat exchanger 2 freezes.
Thus, the control device 14 opens the third expansion valve 8 and the electromagnetic valve 10 in the bypass circuit, and makes part of refrigerant Grb (for example, 30% of an entire circulation amount Gr) be bypassed only when it is detected that the following expressions (2) and (3) are maintained for 30 seconds at the same time. The expressions (2) and (3) are judgment expressions (also referred to as freezing judgment conditions) for starting bypassing.
Temperature TW(a,out)≦3° C. (2)
Temperature TW(c,in)≦10° C. (3)
As for the bypass refrigerant Grb (refrigerant 22), the bypass amount is determined by a valve travel P of the third expansion valve 8. Since the bypass refrigerant Grb is made to flow into the connecting part 19 between the medium-pressure receiver 5 and the upstream part of the first expansion valve 6, the third expansion valve 8 decompresses the bypass refrigerant Grb. Namely, the bypass refrigerant Grb is made to a middle pressure from a high pressure by the third expansion valve 8. The refrigerant Gra (refrigerant 21) that has flown in the main refrigerant circuit 110 is mixed with the bypass refrigerant Grb (refrigerant 22) that has been bypassed and decompressed. The mixed refrigerant flows in the water heat exchanger 2 via the first expansion valve 6. The control device 14 controls the third expansion valve 8 so that the refrigerant inlet temperature TR (d, in) and the refrigerant outlet temperature TR (b, out) at the water heat exchanger 2 of the mixed refrigerant satisfy:
TR(d,in)≧20° C. and TR(b,out)≧0° C.
The third expansion valve 8 will be described in the explanation with reference to
(4. Specific Actions in the Defrosting Operation)
Next, specific control actions of the operation at the time of defrosting in the outdoor unit 100 will be explained with reference to
When the sixth temperature sensor 111 of the air heat exchanger 1 detects a temperature TL (f, in) that fulfills the above expression (1) (TL (f, in)≦−10° C.) for 180 seconds, the control device 14 starts the defrosting operation (reverse cycle operation) (S1).
(Freezing Judgment Condition)
When the freezing judgment condition (the expressions (2) and (3)) is detected by the first temperature sensor 11a and the third temperature sensor 11c after the defrosting operation is started, the control device 14 opens the electromagnetic valve 10 and the third expansion valve 8 of the bypass circuit 120 (S3, S5). Below, the defrosting operation using the bypass circuit 120 is referred to as a bypass defrosting operation. That is, the freezing judgment condition is a condition to start the bypass defrosting operation. When the freezing judgment condition is not detected, the control device 14 continues detection of the freezing judgment condition while continuing the normal defrosting operation.
Here, it is explained the case wherein both the temperatures TW (a, out) and TW (c, in) are used for the freezing judgment condition, which is only one example. It is only necessary that at least any one of the temperatures TW (a, out) and TW (c, in) is used for the freezing judgment condition. It is of course preferable to use both the temperatures.
(Bypass Circuit 120)
In a conventional defrosting operation, as for an outlet temperature TL (out) of liquid refrigerant of the air heat exchanger 1 (condenser), when it is detected the outlet temperature TL (out) that satisfies:
outlet temperature TL(out)≧20° C.,
the defrosting operation is finished, and the normal operation is started again by switching the four-way valve 4.
That is, conventionally, the defrosting operation has been performed until “outlet temperature TL (out)≧20° C.” was satisfied with or without the threat of freezing in the water heat exchanger 2. Therefore, the water heat exchanger 2 could have frozen before “outlet temperature TL (out)≧20° C.” was detected. However, in the outdoor unit 100, the control device 14 also performs detection of the freezing judgment condition as shown on the left side (S3) in the flow of
(5. Actions in the Bypass Defrosting Operation)
The control action of the bypass circuit 120 (the electromagnetic valve 10, the third expansion valve 8) by the outdoor unit 100 will be described with reference to
The control device 14 opens the electromagnetic valve 10 and the third expansion valve 8 to activate the bypass circuit 120, and makes a high-temperature and high-pressure refrigerant that has been discharged from the compressor 3 be bypassed to the bypass circuit 120 (S5a, S5b, S5c). At this time, the third expansion valve 8 is controlled to have a predetermined valve travel. The control device 14 makes the refrigerant be bypassed to the bypass circuit 120 (S5d) while controlling operating frequency of the compressor 3 aiming at satisfying:
TR(b,out)≧0° C. and TR(d,in)≧20° C.
The control device 14 increases bypassing amount of the refrigerant by changing the valve travel (increasing the valve travel) of the third expansion valve 8 when the following expression (4) or (5) is detected, and controls the valve travel P of the third expansion valve 8 so as to satisfy the following expressions (4) and (5) (S5e). Namely, the condition of “the expression (4) or (5)” is a condition to start control of the third expansion valve 8 as shown in
TR(b,out)<0° C. (4)
or
TR(d,in)<20° C. (5)
When “TR (b, out)≧0° C. and TR (d, in)≧20° C.” is satisfied, the control of the control device 14 proceeds to S5f.
Here, although it is explained the case of using both the temperatures TR (b, out) and TR (d, in) for control of the valve travel of the third expansion valve 8, this is only one example. It is only necessary for control of the valve travel of the third expansion valve 8 to use at least either of the temperatures TR (b, out) and TR (d, in). It is of course preferable to use both the temperatures.
The control device 14 aims at “TL (f, out)≧20° C.” in the air heat exchanger 1 (5f).
When it is
TL(f,out)<20° C. (6),
the control device 14 increases the compressor frequency so as to satisfy
TL(f,out)≧20° C.(S5g).
Thus, as shown in
In S5f, when TL (f, out)≧20° C. is detected, the process of the control device 14 proceeds to S7.
Here, the control device 14 judges control of the operating frequency of the compressor 3 in S5g, i.e., based on the temperature TL (f, out) as the refrigerant temperature on the refrigerant outlet side of the air heat exchanger 1 in the defrosting operation. However, it is not limited to this, and the control device 14 may perform control of the operating frequency of the compressor 3 based on the refrigerant inlet side temperature (TL (in)) of the air heat exchanger 1 in the defrosting operation.
In S7, the control device 14 determines whether
TL(f,out)≧20° C. (7)
continues for t1 seconds as a final confirmation of the bypass defrosting operation. As shown in
(Backing Up of Defrosting: S5f, S5g)
As shown above, in the defrosting operation, when TW (a, out), TW (c, in), TR (b, out) and TR (d, in) decrease, and there is a threat of freezing of the water heat exchanger 2, the part Grb of the high-temperature and high-pressure refrigerant that has been discharged from the compressor 3 is made to be bypassed to the bypass circuit 120, and freezing of the water heat exchanger 2 is prevented. Meanwhile, for this bypassing, a refrigerant amount (heat quantity) for melting frost that is formed in the air heat exchanger 1 decreases and a heat exchange amount in the air heat exchanger 1 decreases. Therefore, as explained for S5f and S5g, the control device 14 increases a refrigerant circulation amount by increasing the operating frequency of the compressor 3 (S5g) and backs up defrosting.
When the freezing judgment condition (the expression (2) and (3)) of the water heat exchanger 2 is detected, the control device 14 continues the above-mentioned control until termination (S9) after transition to the bypass defrosting operation (S3).
As mentioned above, in the outdoor unit 100 according to the first embodiment, when a temperature of hot water flowing in the water heat exchanger 2 decreases during the defrosting operation, the bypass defrosting operation is started (S3 in
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/JP2010/050949 | 1/26/2010 | WO | 00 | 7/12/2012 |
