The present disclosure relates to a reversible heat-pump system including one or more multiway valves.
This section provides background information related to the present disclosure and is not necessarily prior art.
A heat-pump system may include a fluid circuit having an outdoor heat exchanger, an indoor heat exchanger, an expansion device disposed between the indoor and outdoor heat exchangers, and a compressor circulating a working fluid (e.g., a refrigerant) between the indoor and outdoor heat exchangers. A reversing valve may be provided to switch the system between a heating mode and a cooling mode. The present disclosure provides heat-pump systems with one or more multiway valves that improve the efficiency of the systems.
This section provides a general summary of the disclosure, and is not a comprehensive disclosure of its full scope or all of its features.
The present disclosure provides a heat-pump system that may include an outdoor heat exchanger, an expansion device, an indoor heat exchanger, a compressor, and a multiway valve. The expansion device is in fluid communication with the outdoor heat exchanger. The indoor heat exchanger is in fluid communication with the expansion device. The compressor circulates working fluid through the indoor and outdoor heat exchangers. The multiway valve may be movable between a first position corresponding to a cooling mode of the heat-pump system and a second position corresponding to a heating mode of the heat-pump system. The working fluid flows in the same direction through the outdoor heat exchanger in the cooling mode and in the heating mode, and the working fluid flows in the same direction through the indoor heat exchanger in the cooling mode and in the heating mode.
In some configurations, the multiway valve includes a first inlet, a second inlet, a first outlet, and a second outlet.
In some configurations, the first inlet receives working fluid from the compressor in the heating mode and in the cooling mode.
In some configurations, the second inlet receives working fluid from the expansion device in the heating mode and in the cooling mode.
In some configurations, the outdoor heat exchanger receives working fluid from the first outlet in the heating mode and in the cooling mode.
In some configurations, the indoor heat exchanger receives working fluid from the second outlet in the heating mode and in the cooling mode.
In some configurations, the heat-pump system includes a second multiway valve having a first inlet, a second inlet, a first outlet, and a second outlet.
In some configurations, the first inlet of the second multiway valve receives working fluid from the outdoor heat exchanger in the heating mode and in the cooling mode; the second inlet of the second multiway valve receives working fluid from the indoor heat exchanger in the heating mode and in the cooling mode; the expansion device receives working fluid from the first outlet of the second multiway valve in the heating mode and in the cooling mode; and the compressor receives working fluid from the second outlet of the second multiway valve in the heating mode and in the cooling mode.
In some configurations, the heat-pump system can be switched among the cooling mode, the heating mode, and an isolation mode; when the heat-pump system is in the isolation mode, the multiway valves separate the heat-pump system into an indoor loop and an outdoor loop that are fluidly isolated from each other; the indoor loop includes the indoor heat exchanger; and the outdoor loop includes the outdoor heat exchanger and the compressor.
In some configurations, the heat-pump system can be switched among the cooling mode, the heating mode, and an isolation mode; and when the heat-pump system is in the isolation mode, the indoor heat exchanger is fluidly isolated from the compressor and the outdoor heat exchanger.
In some configurations, the multiway valve includes a third inlet and a third outlet.
In some configurations, the first inlet of the multiway valve receives working fluid from the compressor in the heating mode and in the cooling mode; the second inlet of the multiway valve receives working fluid from the indoor heat exchanger in the heating mode and in the cooling mode; the third inlet of the multiway valve receives working fluid from the outdoor heat exchanger in the heating mode and in the cooling mode; the outdoor heat exchanger receives working fluid from the first outlet of the multiway valve in the heating mode and in the cooling mode; the indoor heat exchanger receives working fluid from the second outlet of the multiway valve in the heating mode and in the cooling mode; and the compressor receives working fluid from the third outlet of the multiway valve in the heating mode and in the cooling mode.
In some configurations, the first, second, and third inlets and the first, second, and third outlets are formed in a valve body of the multiway valve. The multiway valve includes a valve member disposed within the valve body. The valve member is movable relative to the valve body between the first position and the second position.
In some configurations, the valve member at least partially defines a first passageway, a second passageway, a third passageway, and a fourth passageway.
In some configurations, in the cooling mode: the first passageway fluidly connects the first inlet and the first outlet and extends from the first inlet to the first outlet; the second passageway allows fluid flow from the expansion device to the second outlet; the third passageway allows fluid flow from the third inlet to the expansion device; and the fourth passageway fluidly connects the second inlet and the third outlet and extends from the second inlet to the third outlet.
In some configurations, the valve member is rotatable relative to the valve body between the first and second positions.
In some configurations, the multiway valve includes a fourth inlet and a fourth outlet. The fourth inlet is fluidly connected to an outlet of the expansion device. The fourth outlet is fluidly connected to an inlet of the expansion device.
In some configurations, the valve member includes a fifth and sixth passageway.
In some configurations, the fifth and sixth passageways of the valve member are fluidly isolated from the first, second, third, and fourth inlets and the first, second, third, and fourth outlets in the cooling mode. The first and second passageways of the valve member are fluidly isolated from the first, second, third, and fourth inlets and the first, second, third, and fourth outlets in the heating mode.
In some configurations, the valve member is slidable in an axial direction relative to the valve body between the first and second positions.
In some configurations, the expansion device is disposed within a valve body of the multiway valve.
Further areas of applicability will become apparent from the description provided herein. The description and specific examples in this summary are intended for purposes of illustration only and are not intended to limit the scope of the present disclosure.
The drawings described herein are for illustrative purposes only of selected embodiments and not all possible implementations, and are not intended to limit the scope of the present disclosure.
Corresponding reference numerals indicate corresponding parts throughout the several views of the drawings.
Example embodiments will now be described more fully with reference to the accompanying drawings.
Example embodiments are provided so that this disclosure will be thorough, and will fully convey the scope to those who are skilled in the art. Numerous specific details are set forth such as examples of specific components, devices, and methods, to provide a thorough understanding of embodiments of the present disclosure. It will be apparent to those skilled in the art that specific details need not be employed, that example embodiments may be embodied in many different forms and that neither should be construed to limit the scope of the disclosure. In some example embodiments, well-known processes, well-known device structures, and well-known technologies are not described in detail.
The terminology used herein is for the purpose of describing particular example embodiments only and is not intended to be limiting. As used herein, the singular forms “a,” “an,” and “the” may be intended to include the plural forms as well, unless the context clearly indicates otherwise. The terms “comprises,” “comprising,” “including,” and “having,” are inclusive and therefore specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. The method steps, processes, and operations described herein are not to be construed as necessarily requiring their performance in the particular order discussed or illustrated, unless specifically identified as an order of performance. It is also to be understood that additional or alternative steps may be employed.
When an element or layer is referred to as being “on,” “engaged to,” “connected to,” or “coupled to” another element or layer, it may be directly on, engaged, connected or coupled to the other element or layer, or intervening elements or layers may be present. In contrast, when an element is referred to as being “directly on,” “directly engaged to,” “directly connected to,” or “directly coupled to” another element or layer, there may be no intervening elements or layers present. Other words used to describe the relationship between elements should be interpreted in a like fashion (e.g., “between” versus “directly between,” “adjacent” versus “directly adjacent,” etc.). As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.
Although the terms first, second, third, etc. may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms may be only used to distinguish one element, component, region, layer or section from another region, layer or section. Terms such as “first,” “second,” and other numerical terms when used herein do not imply a sequence or order unless clearly indicated by the context. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the example embodiments.
Spatially relative terms, such as “inner,” “outer,” “beneath,” “below,” “lower,” “above,” “upper,” and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. Spatially relative terms may be intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as “below” or “beneath” other elements or features would then be oriented “above” the other elements or features. Thus, the example terms “below” or “lower” can encompass both an orientation of above and below (or upper and lower). The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
With reference to
The heat-pump system 10 may be operable in a cooling mode (
The compressor 12 may pump the working fluid (e.g., an A2L refrigerant, non-azeotropic blends, azeotropic blends, an HFC refrigerant, carbon dioxide, or ammonia, for example) through the heat-pump system 10 in the heating and cooling modes. The compressor 12 could be a scroll compressor (including first and second scrolls with intermeshing spiral wraps), for example, or any other type of compressor such as reciprocating (including a piston reciprocatingly received in a cylinder) or rotary vane compressor (including a rotor rotating within a cylinder), for example. The compressor 12 could be a variable-capacity compressor operable in full capacity mode and a reduced capacity mode. In some configurations, the compressor 12 could include additional or alternative capacity modulation capabilities (e.g., variable-speed motor, vapor injection, blocked suction, etc.). The compressor 12 may include a suction inlet 26 and a discharge outlet 28. Working fluid received through the inlet 26 is compressed (by the compression mechanism) in the compressor 12 and is discharged through the outlet 28.
The outdoor heat exchanger 14 may include a coil (or conduit) having an inlet 30 and an outlet 32. A fan may force air across the coil to facilitate heat transfer between outdoor ambient air and working fluid flowing through the coil between the inlet 30 and outlet 32. The expansion device 16 may be an expansion valve or a capillary tube, for example, and includes an inlet 33 and an outlet 35. The indoor heat exchanger 18 may include a coil (or conduit) having an inlet 34 and an outlet 36, and a fan may force air across the coil to facilitate heat transfer between indoor air and working fluid flowing through the coil between the inlet 34 and outlet 36.
The first and second valves 20, 22 are movable between a first position (
The first valve 20 may include a first inlet 38, a second inlet 40, a first outlet 42, and a second outlet 44. The valve member of the first valve 20 is movable relative to the inlets 38, 40 and outlets 42, 44 between the first and second positions. The first inlet 38 of the first valve 20 is fluidly connected to the outlet 28 of the compressor 12 such that the first inlet 38 receives working fluid discharged from the compressor through the outlet 28. The second inlet 40 of the first valve 20 is fluidly connected to the outlet 35 of the expansion device 16 such that the second inlet 40 receives working fluid from the expansion device 16. The first outlet 42 of the first valve 20 is fluidly connected to the inlet 30 of the outdoor heat exchanger 14 such that the outdoor heat exchanger 14 receives working fluid from the first outlet 42. The second outlet 44 of the first valve 20 is fluidly connected to the inlet 34 of the indoor heat exchanger 18 such that the indoor heat exchanger 18 receives working fluid from the second outlet 44.
The second valve 22 may include a first inlet 46, a second inlet 48, a first outlet 50, and a second outlet 52. The valve member of the second valve 22 is movable relative to the inlets 46, 48 and outlets 50, 52 between the first and second positions. The first inlet 46 of the second valve 22 is fluidly connected to the outlet 32 of the outdoor heat exchanger 14 such that the first inlet 46 receives working fluid discharged from the outdoor heat exchanger 14. The second inlet 48 of the second valve 22 is fluidly connected to the outlet 36 of the indoor heat exchanger 18 such that the second inlet 8 receives working fluid from the indoor heat exchanger 18. The first outlet 50 of the second valve 22 is fluidly connected to the inlet 33 of the expansion device 16 such that the expansion device 16 receives working fluid from the first outlet 50. The second outlet 52 of the second valve 22 is fluidly connected to the inlet 26 of the compressor 12 such that the compressor 12 receives working fluid from the second outlet 52.
When the heat-pump system 10 is in the cooling mode (
Accordingly, when the heat-pump system 10 is in the cooling mode, compressed working fluid is discharged from the compressor 12, flows into the first inlet 38 of the first valve 20 and exits the first valve 20 through the first outlet 42. From the first outlet 42, the working fluid flows into the inlet 30 of the outdoor heat exchanger 14, through the outdoor heat exchanger 14 (where heat is transferred from the working fluid to ambient outdoor air), and exits the outdoor heat exchanger 14 through the outlet 32. From the outdoor heat exchanger 14, the working fluid flows into first inlet 46 of the second valve 22 and exits the second valve 22 through the first outlet 50. From the first outlet 50, the working fluid flows into the inlet 33 of the expansion device 16. As the working fluid flows through the expansion device 16, the temperature and pressure of the working fluid are lowered. From the outlet 35 of the expansion device 16, the working fluid flows into the second inlet 40 of the first valve 20 and exits the first valve 20 through the second outlet 44. From the second outlet 44, the working fluid flows into the inlet 34 of the indoor heat exchanger 18, through the indoor heat exchanger 18 (where heat is transferred to the working fluid from a space within the building 24), and exits the indoor heat exchanger 18 through the outlet 36. From the indoor heat exchanger 18, the working fluid flows into second inlet 48 of the second valve 22 and exits the second valve 22 through the second outlet 52. From the second outlet 52, the working fluid flows into the inlet 26 of the compressor 12. The working fluid is then compressed in the compressor 12 and the cycle described above can repeat.
When the heat-pump system 10 is in the heating mode (
Accordingly, when the heat-pump system 10 is in the heating mode, compressed working fluid is discharged from the compressor 12, flows into the first inlet 38 of the first valve 20 and exits the first valve 20 through the second outlet 44. From the second outlet 44, the working fluid flows into the inlet 34 of the indoor heat exchanger 18, through the indoor heat exchanger 18 (where heat is transferred from the working fluid to the space within the building 24), and exits the indoor heat exchanger 18 through the outlet 36. From the indoor heat exchanger 18, the working fluid flows into second inlet 48 of the second valve 22 and exits the second valve 22 through the first outlet 50. From the first outlet 50, the working fluid flows into the inlet 33 of the expansion device 16. As the working fluid flows through the expansion device 16, the temperature and pressure of the working fluid are lowered. From the outlet 35 of the expansion device 16, the working fluid flows into the second inlet 40 of the first valve 20 and exits the first valve 20 through the first outlet 42. From the first outlet 42, the working fluid flows into the inlet 30 of the outdoor heat exchanger 14, through the outdoor heat exchanger 14 (where the working fluid is in a heat transfer relationship with the ambient outdoor air), and exits the outdoor heat exchanger 14 through the outlet 32. From the outdoor heat exchanger 14, the working fluid flows into first inlet 46 of the second valve 22 and exits the second valve 22 through the second outlet 52. From the second outlet 52, the working fluid flows into the inlet 26 of the compressor 12. The working fluid is then compressed in the compressor 12 and the cycle described above can repeat.
As described above, the direction of fluid flow through the outdoor heat exchanger 14 is the same in the cooling mode and in the heating mode. That is, as shown in
The same is true for the indoor heat exchanger 18—i.e., the direction of fluid flow through the indoor heat exchanger 18 is the same in the cooling mode and in the heating mode. That is, as shown in
Having the fluid flow through the heat exchangers 14, 18 in the same directions in both the heating and cooling modes allows for optimized heat transfer in both modes. Having the direction of working fluid flow be counter (or opposite) the direction of the flow of air forced across the heat exchangers 14, 18 by their respective fans improves heat transfer. By having the working fluid flow in the same direction through the heat exchangers 14, 18 in the heating and cooling modes, the direction of working fluid flow can be counter to the direction of airflow in both modes. This improved heat transfer between the air and working fluid improves the efficiency of the heat-pump system 10.
Furthermore, as shown in
Referring now to
Accordingly, when the heat-pump system 10 is in the isolation mode, the first and second valves 20, 22 fluidly isolate the indoor components (e.g., the indoor heat exchanger 18 and expansion device 16) from the outdoor components (e.g., the outdoor heat exchanger 14 and the compressor 12). In the example shown in
By keeping the indoor and outdoor loops 60, 62 fluidly separated from each other in the isolation mode, the valves 20, 22 lower the amount of working fluid that is within the building 24 (i.e., the amount of working fluid in the indoor loop 60) that could possibly leak within the building 24 when the compressor 12 is non-operational. That is, a portion of the system's working fluid contained in the outdoor loop 62 during the isolation mode is isolated from the interior of the building 24, and therefore cannot leak into the building 24. This is particularly beneficial when the working fluid is an A2L (or mildly flammable) working fluid.
Referring now to
As with the valves 20, 22 described above, the valves 120, 122 are movable between a first position (corresponding to the cooling mode) and a second position (corresponding to the heating mode).
The system 110 includes first and second flow paths 130, 132 between the first and second valves 120, 122. The first flow path 130 includes the first conduit 125 of the economizer heat exchanger 119 and the first expansion device 116 (an expansion valve or capillary tube). The second flow path 132 includes the second conduit 127 of the economizer heat exchanger 119 and the second expansion device 117 (an expansion valve or capillary tube). The first and second flow paths 130, 132 split apart from each other downstream of outlet 150 of the second valve 122. During operation of the system 110 in either the heating mode or the cooling mode, a first portion of the working fluid from outlet 150 of the second valve 122 may flow into the first flow path 130, and a second portion of the working fluid from outlet 150 may flow into the second flow path 132. The working fluid flowing through the first flow path 130 flows through the first conduit 125 and the first expansion device 116 and into the first valve 120. The working fluid flowing through the second flow path 132 flows through the second conduit 127 and the second expansion device 117 and into fluid-injection port 134 of the compressor 112. The first and second conduits 125, 127 are in a heat transfer relationship with each other such that working fluid in the second conduit 127 absorbs heat from working fluid in the first conduit 125. The first and second expansion valves 116, 117 can be opened and closed to adjust the amounts of working fluid allowed to flow through the first and second flow paths 130, 132.
The fluid-injection port 134 of the compressor 112 may be fluidly coupled with an intermediate-pressure location of the compression mechanism of the compressor 112. For example, the fluid-injection port 134 could be connected to a fluid-injection passage in a scroll of the compressor 112. The fluid-injection passage could in communication with an intermediate-pressure compression pocket.
With reference to
Like the system 10, the system 210 may be operable in a cooling mode and in a heating mode. The system 210 can also be in an isolation mode when the compressor 212 is off or non-operational. As in the system 10, working fluid circulating through the system 210 may flow through the outdoor heat exchanger 214 in the same direction in the heating and cooling modes, and the working fluid may flow through the indoor heat exchanger 218 in the same direction in the heating and cooling modes. Furthermore, working fluid may flow through the expansion device 216 in the same direction in the heating and cooling modes.
The structure and function of the compressor 212, outdoor heat exchanger 214, and indoor heat exchanger 218 may be similar or identical to that of the compressor 12, outdoor heat exchanger 14, and indoor heat exchanger 18 described above.
As shown in
Referring now to
The body 250 includes an internal cavity 254 (
As shown in
When the system 210 is in the cooling mode, the valve member 252 is in the first position (
Therefore, in the cooling mode (as shown in
When the system 210 is in the heating mode, the valve member 252 is in the second position (
Therefore, in the heating mode (as shown in
When the system 210 is in the isolation mode, the valve member 252 is in the third position (
With reference to
The structure and function of the compressor 312, outdoor heat exchanger 314, expansion device 316, and indoor heat exchanger 318 may be similar or identical to that of the compressor 12, outdoor heat exchanger 14, expansion device 16, and indoor heat exchanger 18 described above.
As shown in
The sixth upper port 360 defines a first inlet 330 (
As shown in
The valve member 354 is movable (e.g., slidable) relative to the valve body 352 among a first position (
The valve member 354 may be a generally cylindrical body having a first upper passageway 370 (
When the system 310 is in the cooling mode (
Therefore, in the cooling mode (as shown in
When the system 310 is in the heating mode (
Therefore, in the heating mode (as shown in
In this application, including the definitions below, the term “module” may be replaced with the term “circuit.” The term “module” may refer to, be part of, or include: an Application Specific Integrated Circuit (ASIC); a digital, analog, or mixed analog/digital discrete circuit; a digital, analog, or mixed analog/digital integrated circuit; a combinational logic circuit; a field programmable gate array (FPGA); a processor circuit (shared, dedicated, or group) that executes code; a memory circuit (shared, dedicated, or group) that stores code executed by the processor circuit; other suitable hardware components that provide the described functionality; or a combination of some or all of the above, such as in a system-on-chip.
The module may include one or more interface circuits. In some examples, the interface circuits may include wired or wireless interfaces that are connected to a local area network (LAN), the Internet, a wide area network (WAN), or combinations thereof. The functionality of any given module of the present disclosure may be distributed among multiple modules that are connected via interface circuits. For example, multiple modules may allow load balancing. In a further example, a server (also known as remote, or cloud) module may accomplish some functionality on behalf of a client module.
The term code, as used above, may include software, firmware, and/or microcode, and may refer to programs, routines, functions, classes, data structures, and/or objects. The term shared processor circuit encompasses a single processor circuit that executes some or all code from multiple modules. The term group processor circuit encompasses a processor circuit that, in combination with additional processor circuits, executes some or all code from one or more modules. References to multiple processor circuits encompass multiple processor circuits on discrete dies, multiple processor circuits on a single die, multiple cores of a single processor circuit, multiple threads of a single processor circuit, or a combination of the above. The term shared memory circuit encompasses a single memory circuit that stores some or all code from multiple modules. The term group memory circuit encompasses a memory circuit that, in combination with additional memories, stores some or all code from one or more modules.
The term memory circuit is a subset of the term computer-readable medium. The term computer-readable medium, as used herein, does not encompass transitory electrical or electromagnetic signals propagating through a medium (such as on a carrier wave); the term computer-readable medium may therefore be considered tangible and non-transitory. Non-limiting examples of a non-transitory, tangible computer-readable medium are nonvolatile memory circuits (such as a flash memory circuit, an erasable programmable read-only memory circuit, or a mask read-only memory circuit), volatile memory circuits (such as a static random access memory circuit or a dynamic random access memory circuit), magnetic storage media (such as an analog or digital magnetic tape or a hard disk drive), and optical storage media (such as a CD, a DVD, or a Blu-ray Disc).
The apparatuses and methods described in this application may be partially or fully implemented by a special purpose computer created by configuring a general purpose computer to execute one or more particular functions embodied in computer programs. The functional blocks, flowchart components, and other elements described above serve as software specifications, which can be translated into the computer programs by the routine work of a skilled technician or programmer.
The computer programs include processor-executable instructions that are stored on at least one non-transitory, tangible computer-readable medium. The computer programs may also include or rely on stored data. The computer programs may encompass a basic input/output system (BIOS) that interacts with hardware of the special purpose computer, device drivers that interact with particular devices of the special purpose computer, one or more operating systems, user applications, background services, background applications, etc.
The computer programs may include: (i) descriptive text to be parsed, such as HTML (hypertext markup language), XML (extensible markup language), or JSON (JavaScript Object Notation) (ii) assembly code, (iii) object code generated from source code by a compiler, (iv) source code for execution by an interpreter, (v) source code for compilation and execution by a just-in-time compiler, etc. As examples only, source code may be written using syntax from languages including C, C++, C#, Objective-C, Swift, Haskell, Go, SQL, R, Lisp, Java®, Fortran, Perl, Pascal, Curl, OCaml, Javascript®, HTML5 (Hypertext Markup Language 5th revision), Ada, ASP (Active Server Pages), PHP (PHP: Hypertext Preprocessor), Scala, Eiffel, Smalltalk, Erlang, Ruby, Flash®, Visual Basic®, Lua, MATLAB, SIMULINK, and Python®.
The foregoing description of the embodiments has been provided for purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure. Individual elements or features of a particular embodiment are generally not limited to that particular embodiment, but, where applicable, are interchangeable and can be used in a selected embodiment, even if not specifically shown or described. The same may also be varied in many ways. Such variations are not to be regarded as a departure from the disclosure, and all such modifications are intended to be included within the scope of the disclosure.
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Number | Date | Country | |
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20220307736 A1 | Sep 2022 | US |