The present subject matter relates generally to heat pump water heater appliances.
Shipping heat pump water heater appliances poses certain challenges. In particular, heat pump water heater appliances may be damaged during transit by other objects impacting the heat pump water heater appliances or by falling over during transit. Damaged heat pump water heater appliances are expensive to repair or replace. In particular, sealed systems of heat pump water heaters can be expensive to repair or replace if the heat pump water heaters are dropped or struck. For example, components of the sealed systems, such as a compressor and/or an evaporator, may be positioned within a shroud at a top portion of the heat pump water heaters. When objects impact the water heater appliances or the water heater appliances fall over during transit, the compressor may detach or be torn from its mounting within the shroud.
Various shipping accessories are available to limit or prevent damage to heat pump water heater appliances during transit. Certain heat pump water heater appliances are shipped with a foam top panel that assists with protecting a top portion of the water heater appliances. However, such foam panels offer little support to the heat pump water heater's compressor.
Accordingly, a heat pump water heater appliance with features for securely mounting a compressor within the heat pump water heater appliance would be useful. In particular, a heat pump water heater appliance with features for hindering or preventing a compressor from detaching from the heat pump water heater appliance when the heat pump water heater appliance is dropped or tipped over would be useful.
Aspects and advantages of the invention are set forth below in the following description, or may be obvious from the description, or may be learned through practice of the invention.
In a first exemplary embodiment, a heat pump water heater appliance is provided. The heat pump water heater appliance includes a casing and a tank disposed within the casing, the tank defining an interior volume. The heat pump water heater appliance also includes a sealed system configured for heating water within the interior volume of the tank, the sealed system having a compressor disposed within the casing at a top portion of the casing. Additionally, heat pump water heater appliance includes a plate disposed within the casing at the top portion of the casing, the plate having a top surface and a bottom surface. Further, heat pump water heater appliance includes a mounting assembly coupling the compressor to the plate. The mounting assembly includes a post extending from the plate through a foot of the compressor; an attachment mechanism attached to the post in order to secure the post and the foot of the compressor together; and a dampener positioned between the plate and the foot of the compressor. Additionally, the mounting assembly includes a rigid spacer positioned adjacent to the dampener and between the plate and the foot of the compressor, the rigid spacer configured to limit movement of the compressor relative to the plate.
In a second exemplary embodiment, a heat pump water heater appliance is provided. The heat pump water heater appliance includes a casing and a tank disposed within the casing, the tank defining an interior volume. The heat pump water heater appliance also includes a sealed system configured for heating water within the interior volume of the tank, the sealed system having a compressor disposed within the casing at a top portion of the casing. Additionally, the heat pump water heater appliance includes a plate disposed within the casing at the top portion of the casing, the plate having a top surface and a bottom surface. Further, the heat pump water heater appliance includes a mounting assembly coupling the compressor to the plate. The mounting assembly includes a bracket positioned on the bottom surface of the plate, the bracket including a base plate positioned on the bottom surface of the plate and a pair of support plates spaced apart from the bottom surface of the plate and positioned at opposite sides of the base plate. Additionally, the mounting assembly includes a post positioned at the top surface of the plate, the post extending through a foot of the compressor. Further, the mounting assembly includes a fastener extending through the bracket and the plate into the post in order to secure the bracket and the post together. Moreover, the mounting assembly includes a clip attached to the post in order to secure the post and the foot of the compressor together.
These and other features, aspects and advantages of the present invention will become better understood with reference to the following description and appended claims. The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.
A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures.
Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
Upper and lower heating elements 118, 119 (
Water heater appliance 100 also includes an inlet or cold water conduit 104 and an outlet or hot water conduit 106 that are both in fluid communication with a chamber or interior volume 114 (
Water heater appliance 100 extends longitudinally between a top portion 108 and a bottom portion 109 along a vertical direction V. Thus, water heater appliance 100 is generally vertically oriented. Water heater appliance 100 can be leveled, e.g., such that casing 102 is plumb in the vertical direction V, in order to facilitate proper operation of water heater appliance 100. It should be understood that water heater appliance 100 is provided by way of example only and that the present subject matter may be used with any suitable water heater appliance, including for example a heat pump water heater appliance.
Sealed system 120 includes a compressor 122, a condenser 124 and an evaporator 128. Compressor 122 and/or evaporator 128 of sealed system 120 may be disposed within casing 102 at top portion 108 of water heater appliance 100, e.g., within shroud 159. As is generally understood, various conduits may be utilized to flow refrigerant between the various components of sealed system 120. Thus, e.g., evaporator 128 may be between and in fluid communication with condenser 124 and compressor 122. During operation of sealed system 120, refrigerant may flow from evaporator 128 through compressor 122. For example, refrigerant may exit evaporator 128 as a fluid in the form of a superheated vapor and/or high quality vapor mixture. Upon exiting evaporator 128, the refrigerant may enter compressor 122. Compressor 122 may be operable to compress the refrigerant. Accordingly, the pressure and temperature of the refrigerant may be increased in compressor 122 such that the refrigerant becomes a superheated vapor.
Condenser 124 may be assembled in a heat exchange relationship with tank 112 in order to heat water within interior volume 114 of tank 112 during operation of sealed system 120. In particular, condenser 124 may be positioned downstream of and in fluid communication with compressor 122, and may be operable to heat the water within interior volume 114 using energy from the refrigerant. For example, the superheated vapor from compressor 122 may enter condenser 124 wherein it transfers energy to the water within tank 112 and condenses into a saturated liquid and/or liquid vapor mixture.
Sealed system 120 may also include a throttling device 132 between condenser 124 and evaporator 128. Refrigerant, which may be in the form of high quality/saturated liquid vapor mixture, may exit condenser 124 and travel through throttling device 132 before flowing through evaporator 128. Throttling device 132 may generally expand the refrigerant, lowering the pressure and temperature thereof. The refrigerant may then be flowed through evaporator 128.
Throttling device 132 may be any suitable components for generally expanding the refrigerant. For example, in some exemplary embodiments, throttling device 132 may be a Joule-Thomson expansion valve, also known as a “J-T valve.” In other exemplary embodiments, throttling device 132 may be an ejector. In still other exemplary embodiments, a capillary tube, fixed orifice, or other suitable apparatus may be utilized as throttling device 132.
Water heater appliance 100 may additionally include a temperature sensor 152. Temperature sensor 152 may be configured for measuring a temperature of water within interior volume 114 of tank 112. Temperature sensor 152 can be positioned at any suitable location within water heater appliance 100. For example, temperature sensor 152 may be positioned within interior volume 114 of tank 112 or may be mounted to tank 112 outside of interior volume 114 of tank 112. Temperature sensor 152 may further be positioned within upper portion 160 or lower portion 162. When mounted to tank 112 outside of interior volume 114 of tank 112, temperature sensor 152 can be configured for indirectly measuring the temperature of water within interior volume 114 of tank 112. For example, temperature sensor 152 can measure the temperature of tank 112 and correlate the temperature of tank 112 to the temperature of water within interior volume 114 of tank 112. Temperature sensor 152 may be any suitable temperature sensor. For example, temperature sensor 152 may be a thermocouple or a thermistor.
Water heater appliance 100 may further include a controller 150 (
Controller 150 includes memory and one or more processing devices such as microprocessors, CPUs or the like, such as general or special purpose microprocessors operable to execute programming instructions or micro-control code associated with operation of water heater appliance 100. The memory can represent random access memory such as DRAM, or read only memory such as ROM or FLASH. The processor executes programming instructions stored in the memory. The memory can be a separate component from the processor or can be included onboard within the processor. Alternatively, controller 150 may be constructed without using a microprocessor, e.g., using a combination of discrete analog and/or digital logic circuitry (such as switches, amplifiers, integrators, comparators, flip-flops, AND gates, and the like) to perform control functionality instead of relying upon software.
Referring now to
As may be seen in
Water heater appliance 100 also includes a mounting assembly 200. Mounting assembly 200 couples or connects compressor 122 to plate 170. Mounting assembly 200 is discussed in greater detail below. While not shown in
Referring now to
Mounting assembly 200 also includes a post 212 positioned at top surface 172 of plate 170. Post 212 extends from plate 170, e.g., from top surface 172 of plate 170, through a foot 176 of compressor 122. It should be understood that while only one foot 176 of compressor 122 is illustrated in
The exemplary mounting assembly 200 of
Referring now also to
It should be appreciated, however, that although for the embodiment of
Referring still to
As may be seen in
Notably, legs 252 of C-clip 250 for the embodiment depicted are positioned adjacent to leg 220 of grommet 218. Accordingly, in such an exemplary embodiment, C-clip 250 may be positioned above leg 220 of grommet 218 along vertical direction V. Additionally, leg 220 of grommet 218 may be positioned between C-clip 250 and the foot 176 of compressor 122, and a main body portion of the grommet 218 may be positioned between foot 176 of compressor 122 and plate 170.
A length of post 212 may be selected such C-clip 250 compresses grommet 218, e.g., leg 220 of grommet 218, a specified or predetermined amount when C-clip 250 is attached to post 212. The length of post 212 may restrict movement of compressor 122 while preserving noise dampening of grommet 218 during operation of compressor 122. In particular, the length of post 212 may be selected such that a first gap 223 is provided between C-clip 250 and a ledge 225 of post 212 within leg 220 of grommet 218. Properly sizing gap 223 may suitably restrict movement of compressor 122 while preserving noise dampening of grommet 218 during operation of compressor 122.
It should be appreciated, however, that in other exemplary embodiments, the mounting assembly 200 may further include a washer or other spacer positioned on post 212 between the attachment mechanism, e.g., the C-clip 250, and the leg 220 of grommet 218 along the vertical direction V.
Referring still to
In certain exemplary embodiments the second gap 264 may be between approximately ten (10) thousandths of an inch and approximately one hundred (100) thousandths of an inch. However, it should be appreciated that in other exemplary embodiments any other suitable size for second gap 264 may be defined. For example, in other embodiments the second gap 264 may be between approximately twenty (20) thousandths of an inch and approximately seventy-five (75) thousandths of an inch, or between approximately thirty (30) thousandths of an inch and sixty (60) thousandths of an inch. As used herein, terms of approximation, such as “approximately” or “substantially,” refer to being within a 10% margin of error.
It should be understood that the particular arrangement and configuration of mounting assembly 200 shown in
Reference will now be made to
Support plates 226 and connection plates 228 may be encased within or surrounded by foam insulation within insulated volume 178. The foam insulation may brace or hold support plates 226 and connection plates 228 within insulated volume 178. Thus, the foam insulation may hinder or limit movement of bracket 210. In such a manner, the foam insulation may assist with, hinder, or limit movement of compressor 122 and may also assist with preventing compressor 122 from tearing free of plate 170 when water heater appliance 100 falls to the laid down position. As may be seen in
Bracket 210 may be formed with any suitable material. For example, bracket 210 may be formed with a single continuous sheet of metal, such as steel. Thus, the single continuous sheet of metal may be folded or otherwise shaped to form base plate 224, support plates 226 and connection plates 228 of bracket 210. The single continuous sheet of metal may have any suitable thickness or gauge. For example, the single continuous sheet of metal may have a thickness greater than three hundredths of an inch. In alternative exemplary embodiments, base plate 224, support plates 226 and connection plates 228 of bracket 210 may be separate pieces of metal connected, e.g., welded, to each other to form bracket 210.
Referring now to
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.