The disclosure relates to a heat sink. In particular, although not exclusively, the disclosure relates to a heat sink for a gas turbine engine.
Gas turbine engines typically comprise a cooling system for maintaining the temperature of the gas turbine engine within safe operational limits, despite the gas turbine engine generating significant amounts of heat.
Passive heat sinks (sometimes referred to as surface coolers) and matrix heat exchangers are two known types of apparatus that can be used to cool components. A passive heat sink typically comprises a base plate from which planar or ribbed fins extend. The base plate is attached to a component of the engine to be cooled and a cooling fluid flow, such as air, flows through the fins, causing heat to be dissipated from the component. A matrix cooler typically comprises a plurality of tubes with thermally conductive fins connected to the tubes. A coolant is driven through the tubes to dissipate heat from the region surrounding or in contact with the fins.
Matrix coolers tend to be more efficient than passive heat exchangers. However, they can be more complex, heavier, and more expensive. Whilst passive heat exchangers are typically relatively inexpensive and of a simple construction, in order to provide the desired amount of cooling they tend to be quite large.
It is therefore desirable to provide a heat exchanger having an improved efficiency.
According to an aspect there is provided a heat sink for location in a fluid flow, comprising: a heat sink base; a plurality of heat dissipating elements extending from the surface of the heat sink base and defining a main flow path which passes through the plurality of heat dissipating elements; and a diversion passageway having an inlet upstream of at least some of the heat dissipating elements and defining a diversion flow path. In use, a fraction of the fluid flow approaching the plurality of heat dissipating elements is diverted away from heat dissipating elements by entering the inlet and flowing through the diversion passageway. Fluid, such as air, flowing along the main flow path acts to cool the heat sink, thus cooling the component to which it is thermally coupled. The component could be a hot component of a gas turbine engine, such as a fan casing. The fraction of fluid flow that is diverted through the diversion passageway is relatively slow-moving. By diverting this fraction of slow-moving fluid the velocity of the fluid flow along the main flow path close to the surface of the heat dissipating elements is increased. This increases the rate of heat transfer from the heat sink, in particular the heat dissipating fins, and improves the thermal efficiency of the heat sink.
The heat dissipating elements may be spaced so as to form fluid channels therebetween. The heat dissipating elements may be elongate fins. The elongate fins may be arranged to be substantially aligned with the general direction of the fluid flow. The diversion passageway may be at least partly defined by the base. The inlet may be defined by the base. The diversion passageway may comprise an outlet defined by the base. The outlet may be downstream of at least some of the heat dissipating elements. The heat sink may further comprise a valve for regulating the fluid flow through the diversion passageway. In use, the valve may be operated so as to increase the rate of heat transfer from the heat sink, or reduce the level of parasitic losses within the system. The heat dissipating elements may extend from a supporting portion of the base, with the diverting passageway located below the supporting portion. The supporting portion of the base may have an aerofoil-shaped cross section.
According to another aspect there is provided a heat sink for location in a fluid flow, comprising: a first fin array comprising a plurality of first elongate fins arranged side-by-side and spaced apart so as to define first flow channels; and a second fin array located downstream of the first fin array and comprising a plurality of second elongate fins arranged side-by-side and spaced apart so as to define second flow channels; wherein the first and second fins are substantially parallel to one another, and wherein the first and second fin arrays are laterally offset from one another such that the second fins are aligned within the flow channels defined by the first fins. As the fluid flow passes along the first fluid channels, boundary layers are generated on the surface of the first fins. These boundary layers increase in thickness in a downstream direction. When the fluid flow reaches the end of the first fluid channels, a new boundary layer is re-generated on the surfaces of the second fins. At an upstream portion of the second fin array, the boundary layers formed on the second fins are thinner than the boundary layers formed on downstream portions of the first fins. Accordingly, the rate of heat transfer from the second fins, and thus the heat sink as a whole, is improved.
The first and second fins may be arranged to be substantially aligned with the general direction of the fluid flow. The second fins may be aligned centrally within the first flow channels. The downstream ends of at least some of the fins may be shaped to generate turbulent flow. This turbulent flow mixes the boundary layers in the second fluid channels. This leads to a reduction in thickness of the boundary layers, an increase in fluid velocity adjacent to the second fins, and an improvement in the rate of heat transfer from the second fins and the heat sink as a whole. A single second fin may be aligned within each first flow channel. There may be a plurality of first fin arrays and/or a plurality of second fin arrays. The first and second fin arrays may be alternately arranged in the flow direction.
According to yet another aspect there is provided a heat sink for location in a fluid flow, comprising: a heat sink base; and a plurality of heat dissipating elongate fins arranged side-by-side and spaced apart so as to define a plurality of flow channels; wherein one of more of the flow channels is provided with a vortex-generating feature towards an upstream end which is arranged such that in use it promotes the generation of a vortex within the respective flow channel, the vortex having a vortex axis that longitudinally extends within the respective flow channel. The vortex stabilises flow within the fluid channel such that the density of air in a downstream portion of the fluid channel is maintained, thereby improving the heat transfer efficiency of downstream portions of the heat dissipating fins. The vortex introduces volumes of cool air into the fluid channel and rejects volumes of hot air from the fluid channel, thereby further improving the rate of heat transfer. Additionally, the vortex acts to mix boundary layers formed along the heat dissipating fins and heat sink base, reducing their thickness and improving the rate of heat transfer.
The or each vortex-generating feature may comprise a shaped projection. The shaped projection or projections may extend from the heat sink base. The or each vortex-generating feature may comprise a pair of shaped projections extending from the heat sink base and located side-by-side. The pair of shaped projections may be substantially symmetrical. The or each vortex-generating feature may comprise a fluid jet nozzle. The or each vortex-generating feature may be arranged to generate a pair of contra-rotating vortices. The pair of contra-rotating vortices form a geared-pair that help to sustain each other along the length of the fluid channels.
According to yet another aspect there is provided a heat sink for location in a fluid flow, comprising: a heat sink base; and a plurality of heat dissipating elongate fins arranged side-by-side and spaced apart so as to define a plurality of flow channels; wherein at least some of the fins have a twisted upper edge region that is twisted along its length such that in use it promotes the generation of a vortex within at least one flow channel, the vortex having a vortex axis that longitudinally extends within the respective flow channel. The vortex stabilises airflow such that the heat-dissipating capability of downstream portions of the heat sink are maintained. The fluid flow is further prevented from travelling away from the heat dissipating fins and the base by the heat dissipating fins themselves. Additionally, the twisted upper increases the physical distance and length of time that the fluid flow is exposed to the heat dissipating fins, improving the rate of heat transfer therefrom.
Each elongate fin may have a twisted upper edge region. At least some of the fins may have a twisted upper edge region. At least some of the fins may have a planar region that extends from the heat sink base. The twisted upper edge region may have a first twist portion and a second twist portion. The first and second twist portions may be twisted to opposite sides of the general longitudinal axis of the fin. The twisted upper edge region may have an inflexion point. The inflexion point may be aligned with the general longitudinal axis of the fin. The inflexion point may be located between the upstream and downstream end of the fin. The inflexion point may be located at the longitudinal mid-point of the fin. The twisted upper edge may be substantially helicoidal in shape. The pitch of the helicoidal twisted upper edge may be greater than the length of the twisted upper edge. The elongate fins may be arranged in pairs. Each pair may comprise a first elongate fin and a second elongate fin smaller than the first elongate fin. The first elongate fin and the second elongate fin may each have a twisted upper edge region.
The heat sink may form part of a gas turbine engine. The heat sink may be disposed in a fluid flow path and be thermally coupled to a component to be cooled.
Arrangements will now be described, by way of example, with reference to the accompanying drawings, in which:
During operation, air entering the intake 11 is accelerated by the fan 12 to produce two air flows: a first air flow A into the intermediate pressure compressor 13 and a second air flow B which passes through the bypass duct 22 to provide propulsive thrust. The intermediate pressure compressor 13 compresses the air flow A directed into it before delivering that air to the high pressure compressor 14 where further compression takes place.
The compressed air exhausted from the high-pressure compressor 14 is directed into the combustion equipment 15 where it is mixed with fuel and the mixture combusted. The resultant hot combustion products then expand through, and thereby drive the high, intermediate and low-pressure turbines 16, 17, 18 before being exhausted through the nozzle 19 to provide additional propulsive thrust. The high, intermediate and low-pressure turbines respectively drive the high and intermediate pressure compressors 14, 13 and the fan 12 by suitable interconnecting shafts.
As shown in
In use, the temperature of the fan casing 24 increases. The second air flow B, which is significantly cooler than the temperature of the fan casing 24, flows over the passive heat sinks 26. The second cooler air flow B thus acts to dissipate heat from the heat sinks 26, thereby cooling the fan casing 24. This maintains the temperature of the fan casing 24 of the gas turbine engine 10 within safe and acceptable limits. As will be described in detail below, the heat sinks 26 are configured to improve the efficiency with which they dissipate thermal energy, when compared to standard fin and plate heat sinks.
The heat sink 26 is generally elongate and has a longitudinal axis that is arranged to be generally aligned with the direction of fluid flow. The base member 28 comprises an upstream end 42 and a downstream end 44 with a fin-retaining portion 46 located therebetween. In this arrangement a plurality of elongate planar heat dissipating fins 30 extend from the upper surface of the fin-retaining portion 46 in a direction substantially perpendicular to the upper surface. The fins 30 are parallel to one another and to the longitudinal axis of the heat sink 26. The fins 30 are arranged side-by-side and define a plurality of flow channels 40 therebetween. Although only four fins 30 are shown in
The diversion passageway 32 is formed within the base member 28 and comprises an inlet 34 and an outlet 36. The inlet 34 and outlet 36 are formed in the upper surface of the base member 28 with the inlet 34 disposed upstream of the fins 30 and the outlet 36 disposed downstream of the fins 30. In this arrangement, the inlet and outlets 34, 36 are wider than the width of the array of fins 30 (i.e. the lateral spacing between the outermost fins). As shown best in
The diversion passageway 32 is aerodynamically profiled to minimise aerodynamic drag and the cross-sectional profile of the fin retaining portion 46 (in a plane perpendicular to the width dimension of the heat sink) is aerofoil-shaped. The fin-retaining portion 46 thus has an upstream leading edge 48 and a downstream trailing edge 50. The leading edge 48 forms the upstream edge of the inlet 34 and the trailing edge 50 forms the downstream edge of the outlet 36. As shown in
As explained above, in use, the flow of air B within the bypass duct 22 flows through the heat sink 26 and acts cool the heat sink 26 (i.e. it coveys heat away from the heat sink), thus cooling the fan casing 24. The rate of heat transfer into the air flow B is related to the flow velocity through the heat sink 26. Specifically, the higher the flow velocity across the conducting surfaces of the heat sink 26 (i.e. the surfaces of the base member 28 and the fins 30), the higher the heat transfer.
Referring to
The inlet 34 and/or the outlet 36 can be shaped and/or sized so as to produce the desired flow rate and/or volume through diversion passageway 32. Further, as shown in
The geometry of the heat sink 26 may be chosen to provide the optimum balance between cooling efficiency and pressure loss. During take-off when the temperature of the gas turbine engine 10 is particularly high, the heat sink 26 may be set in order to maximise the flow rate through the diversion passageway 32 so as to maximise the flow rate through the fins 30, thereby increasing the rate of heat transfer. At cruising altitude when the temperature of the gas turbine engine 10 is likely to be lower and peak cooler efficiency is not required, the heat sink 26 could be set so that the flow rate through the diversion passageway 32 is less (or zero), thereby reducing parasitic pressure losses.
The second array of fins 132 is laterally offset from the first array of fins 134 (i.e. they are offset in a direction perpendicular to the longitudinal axis). The second array of fins 132 is laterally offset by a distance that is half the width of the fluid channels 140, 142. This means that each second fin 136 is aligned within a flow channel 140 defined by a pair of first fins 134. In this arrangement, the longitudinal axis of each second fin 136 is aligned centrally between adjacent first fins 132. In the arrangement shown, the downstream ends of the first fins 134 are substantially longitudinally aligned with the upstream ends of the second fins 136. However, it should be appreciated that there may be a gap between the first fin array 130 and the second fin array 132. In other arrangements, the first and second fin arrays 130, 132 may overlap in the longitudinal direction so that the ends of the second fins 136 are disposed within the flow channels 140 formed by the first fins 134, with the ends of the first fins 134 similarly being located within the flow channels 142 formed by the second fins 136. In the arrangement shown, the heat sink 126 is disposed within an open passageway. However, in other arrangements the heat sink 126 may be disposed within a ducted passageway.
In use and as shown in
Further, the downstream ends of the first fins 134 generate turbulent flow 154 within the second fluid channels 142. This turbulent flow 154 disturbs/mixes the boundary layers 174 formed on the surfaces of the second fins 136. This mixing of the boundary layer 174 reduces its thickness, thereby further improving the ability of the heat sink 126 to dissipate heat. Due to the effects of the turbulence, the thickness of the boundary layers 174 associated with the second fins 136 increases at a lesser rate than the thickness of the boundary layers 172 associated with the first fins 132.
Although only two fin arrays 130, 132 have been shown, the heat sink 126 may comprise three or more fin arrays. For example, there could be a first fin array followed by a second fin array followed by another first fin array. In such an arrangement the two first fin arrays could be laterally aligned, with the second fin array being laterally offset. The additional one or more arrays of fins may be configured in a similar manner as described above with respect to their immediately upstream array of fins.
It has been described that a single second fin 136 is aligned with each fluid channel 140, however, in other arrangements multiple second fins could be aligned within a flow channel 140. In other arrangements the spacing between the fins may be non-uniform. For example, the spacing between the first fins 134 could be twice the spacing between the second fins 136. The length of the fin arrays may be different in order to maximise efficiency. For example, the second fin array may be longer than the first fin array.
In this arrangement, the vortex generating feature comprises a pair projections in the form of vanes 256 that extend from the base 228 of the heat sink 226. The vanes 256 are symmetric about a plane that is parallel to the fins 230, and are substantially triangular in shape. In the arrangement shown, the vanes 256 are angled towards one another in a downstream direction.
In use, the air flow B within the bypass duct 22 flows through the heat sink 226. The air flow B approaches the pair of vanes 256, and the shape of the vanes 256 promotes the generation of a pair of contra-rotating vortices 258, 260. The vanes 256 therefore cause vortices to be formed within the flow channels 240, with the axes of the vortices being parallel to the longitudinal axis of the heat sink 226. The vortices 258, 260 rotate in opposite directions and therefore act as a “geared pair” of vortices that help to sustain each other along at least part of the length of the fluid channel 240.
In a typical fin-type heat sink, air flowing within the channels formed by adjacent fins heats up and expands as it flows downstream. This may lead to a reduction in the density of air in the vicinity of a downstream region of the heat sink. This can lead to an associated reduction in the rate of heat transfer. However, in this arrangement, the contra-rotating vortices 258, 260 help to stabilise the air flow and prevent the air from flowing/expanding away from the base 228 and fins 230. In other words, the vortices 258, 260 help to contain the fluid flowing within the flow channels, thereby improving the rate of heat transfer. Further, the vortices 258, 260 cause the air within the fluid channels 240 to move radially outwards, away from the centre of the fluid channels 240 and towards the fins 230 and base 228. Additionally, the vortices 258, 260 help to mix the boundary layer formed at the heat sink surfaces. As explained above, mixing the boundary layer reduces its thickness, leading to an improvement in the rate of heat transfer. Furthermore, the vortices 258, 260 cause a small amount of cool air 260 to be entrained in them, and small amount of hot air 262 to be expelled from them. Accordingly, the temperature of the fluid in the fluid channel 240 is maintained at a relatively low temperature, thereby further improving the rate of heat dissipation from the heat sink 226.
The fluid jet comprises an inlet 466 formed in the base 428 and arranged to receive an air flow, and a passageway 464 that extends to the nozzle outlet 468 that is disposed within the fluid channel 440. In use, the inlet 466 receives an air flow and the nozzle 468 injects this into the fluid channel 440 so as to generate a pair of vortices 458, 460. The outlet 468 may alternately be disposed upstream of the fluid channel 440. In other arrangements, the nozzle outlet 468 may comprise vortex-generating vanes for generating vortices.
Each fin 530, 532 has a planar lower portion 534 that extends from the base member 528. Each fin 530, 532 also comprises an upper edge region 536 that is twisted along its length so that it is out the plane of the planar portion 534. The twisted upper edge 536 is helicoidal in shape and has a pitch that is twice the length of the fin 530, 532. The twisted upper edge 536 has a first twist portion 538 twisted to a first side of the longitudinal axis of the fin 532, 534, and a second twist portion 541 twisted to the opposite side of the longitudinal axis of the fin 532, 534. The twisted upper edge 536 therefore has a point of inflexion 542 at the mid-point of the fin 530, 534.
In use, the air flow B within the bypass duct 22 flows through the heat sink 526. The helical twisted upper edge 536 of the fins 530, 532 promotes the generation of a vortex within the fluid channel 540. As in the arrangements described above, the vortex has a vortex axis that is longitudinally extending within the fluid channel 540 and which is substantially parallel to the planar portions 534 of the fins. The generation of longitudinally extending vortices within the flow channels 540 provide similar benefits to the vortexes generated by the arrangements shown in
The heat sinks 26, 126, 226, 326, 426, 526 provide a number of benefits when compared to conventional fin-based heat sinks. Specifically, for a given heat sink size and/or surface area, the heat transfer rate and thus heat transfer efficiency is increased. This allows smaller heat sinks to be used, which represents a space and weight saving. Since smaller heat sinks are used, loss of area for acoustic noise attenuation purposes is minimised. For example, regions not covered in the heat sink may be provided with an acoustic liner. Further, since the heat sinks are passive, it is not necessary to provide dedicated ducting for a supplying a cooling fluid. In certain arrangements the passive heat sinks comprise no moving parts, and thus offer a low-cost alternative to more complex cooling systems. The heat sinks are also relatively compact, which allows them to be installed in locations where there is little space. Additionally, the heat sinks described above result in less pressure loss than equivalent matrix heat exchangers. Further, the heat sinks allow for optimum installation for core power module concepts for future large engines, and remove the need for fan case mounted services.
It should be appreciated that the features of one arrangement could be combined with those of other arrangements. For example, a heat sink having a diversion passageway could be provided with elongate fins having a twisted upper edge, and/or plural fin arrays could be provided that are laterally offset and/or a vortex generating feature could be located in each fluid channel.
It has been described that the heat sinks can be attached to the inner surface of the fan casing 24 of a gas turbine engine so that they are exposed to the air flow B through the bypass duct 22. However, it should be appreciated that the heat sinks could be installed in any suitable location in order to cool an engine component, provided the heat sink is exposed to a fluid flow. For example, the heat sinks could be located on an exterior surface of a nacelle 21 so that they are exposed to an air flow as the aeroplane is flying.
Although, the heat sinks have been described with reference to gas turbine engines, the heat sinks could be used in any suitable application. For example, they could be used in marine, power generation or electrical applications. Although the heat transfer medium has been described as being air, the heat transfer medium may be any suitable medium. For example, it could be fuel or oil.
Number | Date | Country | Kind |
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1608523.5 | May 2016 | GB | national |