Heat transfer system

Information

  • Patent Grant
  • 6450414
  • Patent Number
    6,450,414
  • Date Filed
    Wednesday, June 13, 2001
    23 years ago
  • Date Issued
    Tuesday, September 17, 2002
    22 years ago
Abstract
A heat transfer system is described for controlling the transfer of heat from a roof space into a living space of a building. The heat transfer unit (10) includes a flexible duct (14) and a ceiling vent (16) for transferring warm air from within the roof space (12) into a living space (18) below. An electric fan (20) located at the top end of the flexible duct (14) is arranged to draw warm air from the roof space (12) down through the duct (14) into the living space (18). A first temperature sensor (22) mounted adjacent the top end of the flexible duct (14) senses the temperature of the air within the roof space (12). A second temperature sensor (24) located in the room below senses the temperature of the air within the living space (18). An electronic controller (26) controls the operation of the electric fan (22) in response to temperature sensing signals from the first and second temperature sensors (22, 24) respectively. In particular, the controller (26) ensures that the electric fan (22) is only activated when the air temperature within the roof space exceeds the air temperature within the living space by a predetermined temperature difference. The unit (10) can also be employed in a cooling mode.
Description




FIELD OF THE INVENTION




The present invention relates to a heat transfer apparatus and a method for controlling the transfer of heat from a roof space into a living space of a building and relates particularly, though not exclusively, to a heat transfer system that can also be employed to cool the living space.




BACKGROUND TO THE INVENTION




It is generally known that the temperature of air trapped in a roof space, that is, the air held in the void between the roof cladding material and the ceiling of a building, is considerably higher than the ambient air temperature. The trapped air in the roof space becomes heated due to thermal energy from sunlight which is conducted through the roof tiles or other roof cladding material and re-radiated into the roof space. Some heating may also occur due to heat conducted through the ceiling from the living space below. The degree of heating of the air in the roof space to elevated temperatures is determined by a number of factors, including the amount (intensity and duration) of sunlight that the roof is exposed to, the ambient (outside) air temperature and the extent of roof insulation.




Several prior art systems attempt to exploit the heat accumulated in the roof space for heating a living space below. For example, AU-B-32409/84 discloses a Ventilator which can be used for recycling heated air from a roof cavity of a building or like structure back into a living/work area of the structure. The ventilator assembly of AU-B-32409/84 may be sited in either the roof or ceiling of the structure, and has an axial flow fan for generating a flow of heated air through the assembly. A temperature sensing means


8


, for example, a thermostat, may be provided to switch the fan on or off as required. The temperature sensing means


8


may be located within the ventilator assembly or positioned remote from the assembly with interconnecting wiring. AU-A33942/93 discloses a ventilation system designed specifically for ventilating warm air from a roof space for heating a living space below. The system of AU-A33942/93 includes a vent


12


mounted in the ceiling


14


of a house and opening into the living space below, and a ducting means


18


in the form of a concertina ducting tube located in the roof space to provide communication of air from a high point within the roof space to the vent


12


. An electric fan


20


forces air to flow through the ducting tube


18


and vent


12


so that warm air can be ducted from the roof space into the living space. The system of AU-A-33942/93 may include a thermostatically controlled switching circuit adapted to switch automatically between summer and winter modes in response to changes in the ambient (exterior) air temperature. The electric fan is solar powered.




One of the disadvantages of these prior art systems is that they do not provide any adequate means for controlling the transfer of air from the roof space at a sufficiently elevated temperature to ensure heating of the living space below. The present invention was developed with a view to providing a heat transfer system that can ensure air is only transferred from the roof space when the temperature of the air in the roof space exceeds the temperature of the air in the living space by a predetermined amount.




SUMMARY OF THE INVENTION




Throughout this specification the term “comprising” is used inclusively, in the sense that there may be other features and/or steps included in the invention not expressly defined or comprehended in the features or steps subsequently defined or described. What such other features and/or steps may include will be apparent from the specification read as a whole.




According to one aspect of the present invention there is provided a heat transfer apparatus for heating a living space in a building, the apparatus comprising:




air transfer means arranged within a roof space of the building for transferring warm air from within the roof space into a living space below;




an electric fan arranged to force air through said air transfer means into the living space;




a first temperature sensor within the roof space for sensing a first air temperature within the roof space;




a second temperature sensor within the living space for sensing a second air temperature within the living space; and




an electronic controller operatively connected to said electric fan and said first and second temperature sensors, and wherein said controller ensures that the electric fan is only activated when the first air temperature exceeds the second air temperature by a first predetermined temperature difference and when the first air temperature exceeds a predetermined threshold temperature whereby, in use, warm air transferred from the roof space is able to heat the living space.




More preferably the electric fan is only activated when the second air temperature is below said preset room temperature by a second predetermined temperature difference. Advantageously said preset room temperature is adjustable by an occupant of the living space.




Preferably said controller also ensures that the electric fan is only activated when the first air temperature exceeds a predetermined threshold temperature. More preferably the electric fan is only activated when the first air temperature exceeds the predetermined threshold temperature by a third predetermined temperature difference. Typically said predetermined threshold temperature is set at between 20° C. and 25° C. More typically the predetermined threshold temperature is set at approximately 22.75° C.




According to another aspect of the present invention there is provided a method for controlling the transfer of heat from a roof space into a living space of a building using an electric fan to force warm air from the roof space of the building into the living space below, the method comprising:




sensing a first air temperature within the roof space;




sensing a second air temperature within the living space; and




activating said electric fan only when the first air temperature exceeds the second air temperature by a first predetermined temperature difference and when the first air temperature exceeds a predetermined threshold temperature whereby, in use, warm air transferred from the roof space is able to heat the living space.











BRIEF DESCRIPTION OF THE DRAWINGS




In order to facilitate a more comprehensive understanding of the nature of the invention several embodiments of the heat transfer system will now be described in detail, by way of example only, with reference to the accompanying drawings, in which:





FIG. 1

is a schematic diagram of a first embodiment of the heat transfer system according to the invention in the form of a Do It Yourself (DIY) unit shown operating in a heating mode;





FIG. 2

is a schematic diagram of the DIY unit of

FIG. 1

shown operating in a cooling mode;





FIGS. 3 and 4

illustrate graphically operation of the DIY unit of

FIG. 1

in heating and cooling modes respectively;





FIG. 5

is a schematic diagram of a heat transfer system that employs a plurality of DIY units similar to that of

FIG. 1

in a MASTER/SLAVE configuration;





FIG. 6

is a schematic diagram of a second embodiment of the heat transfer system employed in conjunction with a conventional air conditioning system;





FIG. 7

is a schematic diagram of a third embodiment of the heat transfer system employed in conjunction with a conventional air conditioning system;





FIG. 8

is a schematic plan view of a fourth embodiment of the heat transfer system employed in a large building such as a shopping centre;





FIG. 9

is a schematic side elevation of the heat transfer system of

FIG. 8

; and,





FIG. 10

is a plan view of a differential damper arrangement that can be used in connection with the heat transfer system.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




A first embodiment of the heat transfer system according to the present invention as shown in

FIGS. 1 and 2

is in the form of a Do It Yourself (DIY) unit


10


which can be installed in a roof space


12


of a building, such as a residential house, by the home handyman. The unit


10


comprises a flexible duct


14


and a ceiling vent


16


for transferring warm air from within the roof space


12


into a living space


18


below. An electric fan


20


located at the top end of the flexible duct


14


is arranged to draw warm air from the roof space


12


down through the duct


14


and vent


16


into the living space


18


. An axial fan


20


is illustrated, however any suitable electric fan may be employed. The heat transfer unit


10


further comprises a first temperature sensor


22


typically mounted on the side of the flexible duct


14


adjacent the top end thereof, for sensing the temperature of the air (T


3


) within the roof space


12


. A second temperature sensor


24


, which is typically located on a wall in the room below, senses the temperature of the air (T


1


) within the living space


18


. Ceiling vent


16


or duct


14


may optionally include an air filter to filter out any dust or other air-borne particles.




The heat transfer unit


10


further comprises an electronic controller


26


, which in this embodiment is located within a housing of the ceiling vent


16


for convenience. Controller


26


controls the operation of the electric fan


22


in response to temperature sensing signals from the first and second temperature sensors


22


,


24


respectively. In this connection, the controller


26


includes an analogue to digital converter (ADC) for converting the analogue sensing signals from the sensors


22


,


24


into a digital format for processing by the processor unit of the controller


26


. Typically electronic controller


26


is a microprocessor-based controller, although any suitable electronic controller may be employed, such as a programmable logic controller (PLC), which is capable of controlling operation of the heat transfer apparatus according to the following control strategy.




Through trial and experimentation, the inventor has found that unless there is a significant temperature difference between the air temperature within the roof space and the air temperature in the living space, air transferred from the roof space will be ineffective in heating the living space. Furthermore, unless the temperature in the roof space exceeds a predetermined threshold temperature, transferring air from the roof space will not create the desired heating effect. Indeed, if the air being transferred into the living space is at a temperature below the predetermined threshold temperature, the movement of air can have a cooling effect on the occupants, rather than a warming effect. Typically, the predetermined air temperature threshold is set between approximately 20° C. and 25° C., most preferably at approximately 22.75° C.




The above heating control strategy can be implemented in the electronic controller using the following control logic:


















Heating On







If




T1 < (S/P-P2) (With P2 Differential) . . . (1)






And




T3 > (T1 + P1) (With P5 Differential) . . . (2)






And




T3 > (P3 + P4) (With P4 Differential) . . . (3)






Then




R2 energises






Heating Off






If the above is not true






Then




R2 de-energises














Where,



















T1




=




Room Temperature






T2




=




Outside (Ambient) Air Temperature






T3




=




Roof Space Temperature






S/P




=




Room Temperature Set Point - Adjustable Potentiometer






P1




=




Temperature Differential (initially set to 2.5K)






P2




=




Temperature Differential (initially set to 0.25K)






P3




=




Threshold Temperature - Heating Mode (initially set to








22.75° C.)






P4




=




Temperature Differential (initially set to 0.50K)






P5




=




Temperature Differential (Heating Fan) (initially set to 0.50K)






P6




=




Temperature Differential (Cooling Fan) (initially set to 0.50K)






R1




=




Cooling Fan Start Relay






R2




=




Heating Fan Start Relay














Each of the parameters P


1


to P


6


is software adjustable within the controller


26


. Each of the above logical conditions operates with its own additional temperature differential. Thus, for example, condition (2) operates with a P


5


temperature differential. This means that if condition (2) is satisfied, which means that the electric fan for heating has been activated, the electric fan will not be de-activated until the roof space temperature (T


3


) drops below (T


1


+P


1


) by at least 0.5K (P


5


) assuming conditions (1) and (3) remain true. Without an appropriate temperature differential (P


5


) there is a danger that the controller would continue to activate the heating fan as the air temperature (T


3


) in the roof space cools therefore driving the air temperature in the living space (T


1


) downwards. This is shown graphically in

FIG. 3

where it appears that at about 6.30 pm the cooler air from the roof space started to drive the air temperature in the living space downwards. In that case, P


5


was set at 2.5K (P


5


=P


1


) which meant the controller would not shut off the heating fan unless T


3


fell below T


1


which is difficult to achieve and not desirable.




In

FIG. 3

, the operation of the heat transfer unit in a heating mode is illustrated graphically over a fourteen hour period from approximately 8.00 am to 10.00 pm.

FIG. 3

graphs the air temperature in a room with the heat transfer unit installed (room


1


), the air temperature in another room with no heat transfer unit installed (room


2


) for comparison, the outside (ambient) temperature and the roof space temperature. At approximately 10.00 am the temperature in the roof space started to climb above the ambient temperature and the room temperature, climbing to a peak of approximately 34° C. at 3.00 pm. The room temperature set point (S/P) was set at 24° C. and the temperature limit lockout threshold temperature (P


3


) was set at 22.75° C. It will be seen that conditions (1), (2) and (3) were all satisfied at approximately 11.30 am at which point the controller activated the heating fan. Thereafter, the temperature in room


1


started to climb as warm air from the roof space was transferred into room


1


by the heat transfer unit. At about 2.00 pm the temperature in room


1


reached 24° C. (S/P) at which point the controller deactivated the heating fan. For the remainder of the day the heat transfer unit continued to cycle utilising the P


2


differential to maintain the air temperature in the room around the preset room temperature of 24° C. (S/P) in accordance with the above control algorithm, until the roof space temperature fell below 22.75° C. (P


3


) at approximately 7.30 pm. Thereafter, the controller deactivated the heating fan.




The electric fans


20


,


30


may be variable speed fans capable of operating at two or more speeds. In that case, the controller


26


may be programmed to adjust the speed of the fans in accordance with changes in temperature. For example, in the heating mode, if the temperature in the roof space (T


3


) is higher than the room temperature (T


1


), but still below the threshold temperature (P


3


), the electric fan


20


may be switched ON at low speed. However, once the roof space temperature exceeds the threshold temperature (P


3


), the controller will be switched to a higher speed. The reverse sequence could occur as the temperature in the roof space starts to cool. The controller


26


may also include a time clock to automatically switch the unit on or off after a predetermined time interval or at preprogrammed times.




The heat transfer unit


10


can also be made to operate in a cooling mode as illustrated in FIG.


2


. In this mode, the heat transfer unit also requires a third temperature sensor located outside the building for sensing a third air temperature (T


2


) corresponding to the ambient or outside air temperature. The third temperature sensor


28


is preferably located under the eaves of the roof away from the walls of the building which may have become heated due to sunlight. The heat transfer unit


10


also preferably further comprises a second electric fan


30


used in the cooling mode for transferring warm air from within the living space into the roof space above. For this purpose, the cooling fan


30


is preferably located at the lower end of the duct


14


adjacent the ceiling vent


16


. In an alternative embodiment, a single reversible electric fan could be employed at any location in place of the first and second fans


20


,


30


for use in both heating and cooling modes. However, the non-reversible fans employed are very low cost and easily replaceable by the home handyman. Furthermore, the use of two electric fans located at respective ends of the flexible duct


14


has been found to work well in practice, and has the further advantage of inhibiting a thermo-syphoning effect during the winter months, when hot air may be syphoned up through the ceiling vent


16


due to convection when the heat transfer unit is not in operation.




In the cooling mode, the electronic controller controls the operation of the cooling fan


30


according to the following control strategy:


















Cooling On







If




T1 > (S/P + P2) (With P2 Differential) . . . (4)






And




T2 < (T1 − P1) (With P6 Differential) . . . (5)






Then




R1 energises






Cooling Off






If the above is not true






Then




R1 de-energises














In the cooling mode, the heat transfer unit


10


is most effective at night when the ambient air temperature (T


2


) is likely to fall below the inside room temperature (T


1


). Under these conditions, provided that the room temperature exceeds the preset room temperature (S/P) by the second predetermined temperature differential, the cooling fan


30


is activated to transfer warm air from within the living space


18


into the roof space


12


. For this purpose, a window


32


in the room below must be opened in order to allow cool ambient air to be drawn into the living space


18


to replace the warm air being transferred into the roof space


12


. The warm air being transferred into the roof space is typically cooler than the air already in the roof space. Therefore this has the additional benefit of cooling the air in the roof space, which also helps to reduce the temperature in the living space below.





FIG. 4

illustrates graphically the operation of the heat transfer unit


10


in a cooling mode during a nine hour period from approximately 9.15 pm to 7.30 am. Once again, the temperature in another room without a heat transfer unit is shown for comparison. It can be seen that at 9.15 pm, the outside air temperature had already fallen to well below the inside room temperature, and therefore the heat transfer unit commenced operation immediately in the cooling mode. As can be seen in

FIG. 4

, the temperature in the room cooled with a heat transfer unit was lowered significantly below that of the room without heat transfer unit throughout the night from approximately 11.00 pm onwards.




As a DIY unit, the heat transfer unit


10


is designed to be sold as a kit and installed with the minimum amount of work and alterations. A hole will need to be cut through the ceiling in order to receive the ceiling vent


16


with the duct


14


attached thereto. Advantageously, the flexible duct


14


is of a concertina-type construction which enables the entire unit to be packaged within a carton of approximately 350 mm


2


by 350 mm high. The flexible duct


14


extends up to approximately 1.5 metres in length to accommodate varying ceiling to roof distances and to enable the warmer air near the top of the roof space to be transferred into the living space in the heating mode. The complete kit, which includes the duct, fans, controller and sensor cables is very compact when packaged and weighs approximately 5 kilograms for economical freight and ease of handling.




The unit is self-contained with all controls typically mounted on a rim of the ceiling vent


16


. These controls typically include a switch for selecting heating or cooling mode and a control knob


34


for manually adjusting the preset room temperature (S/P). Alternatively, a remote control may be provided which communicates with the controller


26


via radio frequency (RF) or infrared (IR) transmission. Advantageously, the remote control may be wall-mounted and may incorporate the second temperature sensor


24


for sensing the temperature within the living space


18


. A home handyman can easily carry out the entire installation in approximately 2 hours, except for the provision of a non-switched power outlet


36


above the ceiling adjacent the location of the heat transfer unit


10


for supplying power thereto.




Each DIY heat transfer unit


10


is capable of heating or cooling an area of up to approximately 40 square metres. If desired, a plurality of such heat transfer units


10


may be installed in selected rooms throughout the building to provide uniform heating/cooling throughout the building.

FIG. 5

illustrates a heat transfer system which employs a master heat transfer unit


40


with a plurality of slave heat transfer units


42


connected thereto. The master unit


40


is similar to the heat transfer unit


10


of

FIGS. 1 and 2

in that it incorporates an electronic controller for controlling operation of the heat transfer system. However, each of the slave units


42


does not require an electronic controller, as it is controlled by the controller of the master unit


40


. Optionally, each slave unit


42


may be provided with its own room temperature sensor for sensing the air temperature in the living space below each slave unit


42


. In this way, the electronic controller in the master unit


40


is able to monitor the air temperature throughout the building and activate a particular slave unit


42


to provide selective heating/cooling in response to changes in the room temperature. However, more typically only the master unit


40


is provided with a room temperature sensor


44


, which is used by the master unit


40


to control the operation of all of the slave units


42


simultaneously. Each of these slave units


42


may be hardwired to the master unit


40


as shown in FIG.


5


. Alternatively, wireless communication links may be employed between the slave units


42


and master unit


40


using low-power RF transmission.




When using a single heat transfer unit


10


in the heating mode it is not usually necessary to provide any additional ventilation in the living space, as the cooler air being displaced by warmer air from the roof space escapes under doors and through other leakage gaps. However, when using multiple heat transfer outlets as shown in

FIGS. 5

,


6


and


7


it may be necessary to open one or more doors or windows to avoid pressurisation of the living space and allow efficient operation.




A larger version of the DIY heat transfer unit may be provided for heating or cooling larger areas. For example, the unit may incorporate a more powerful fan capable of transferring a greater volume of air from the roof space into the living space below. Such an enlarged DIY unit may be fitted into an existing manhole cover, of the kind that is often found in the hallway ceiling or other central location of a house for access to the roof space. In this way the need to cut a new hole in the ceiling can be avoided and the unit is more easily removed.




The heat transfer system in accordance with the present invention may be employed in conjunction with and/or incorporated within a conventional air conditioning system at the time of manufacture or installation. In this connection, the heat transfer system may be retrofitted to an existing air conditioner which has already been installed in a building. One of the advantages of such an arrangement is that the heat transfer system can make use of the existing ducting provided for the air conditioner.





FIG. 6

illustrates a second embodiment of the heat transfer system


50


which utilises the ducting system for an external air conditioner (not shown). The external air conditioner may, for example, be an evaporative air conditioner of the kind which is mounted on the roof of a building. The heat transfer unit


50


includes a warm air duct


52


which is connected to an existing duct


54


of the air conditioner connected to a ceiling vent


56


and a plurality of other outlets via branching ducts


57


. The warm air duct


52


is connected to the air conditioner duct


54


near an upper region of the roof space


12


where the warmer air tends to accumulate. Advantageously the warm air duct


52


extends for some distance through the upper region of the roof space


12


and is provided with a plurality of inlet ports


55


facing downwards at spaced intervals along its length. Warm air is drawn in via inlet ports


55


with minimum risk of dust entering the warm air duct


52


. A moveable diverter or damper


58


can be moved between a first position (as shown) in which the duct


52


opens into the air conditioner duct


54


to allow the transfer of warm air from within the roof space


12


into the living space


18


below, and a second position (shown in broken outline) in which the duct


52


is closed and cool air from the air conditioner can be transferred via the air conditioner duct


54


into one or more living spaces


18


below. Damper


58


may be manually moveable, or may be automatically moveable when the heat transfer system is switched from a heating mode to a cooling mode or vice versa. Separate dampers may be provided in the air conditioner duct


54


and the warm air duct


52


if preferred.




An electric fan


60


is provided within the warm air duct


52


arranged to force air through the air conditioner duct


54


into the living space below. Although the electric fan


60


as shown in

FIG. 6

is an axial fan, any suitable electric fan may be employed. A large drum fan may be required to transfer the volume of air from the roof space via the air conditioner ducting system throughout the building. A first temperature sensor


62


provided adjacent the inlet ports


55


of the duct


52


senses the air temperature within the roof space


12


, and a second temperature sensor


64


senses the air temperature within the living space


18


. Both the first and second sensors


62


,


64


are connected to an electronic controller


66


which controls the operation of the electric fan


60


and possibly also the damper


58


. Interconnecting wires have been omitted for clarity. Advantageously, the second temperature sensor


64


may be incorporated in a remote control of the air conditioning unit which is also designed to communicate with the electronic controller


66


via RF or IR transmission.




The electronic controller


66


may be fully integrated into the control system for the air conditioner, or may be separate as a stand-alone unit. In this embodiment, the heat transfer apparatus


50


does not operate in a cooling mode, as the air conditioner can be employed to provide cooling when required. In other respects, operation of the heat transfer apparatus


50


is similar to that of the heat transfer unit


10


described above.




In some applications, it may be possible to utilise the same electric fan for both the external air conditioner and the heat transfer apparatus. In such an arrangement, an electric fan is located in the duct


54


below the damper


58


so that it draws air down from the air conditioner in the cooling mode and down from the roof space via warm air duct


52


in the heating mode. The arrangement of

FIG. 6

has the further advantage that the damper


58


prevents a downdraft of cold air from outside during cooler weather in the heating mode.




With conventional evaporative cooling systems it is generally essential to have at least one window or door open in cooling mode so that the warm air in the living space can be displaced by the cooled air entering via the air conditioner duct


54


. However, it is also known to provide a security vent


59


in the ceiling of the building so that the evaporative cooler can be operated at night, or when the building is unoccupied, without compromising security. Security vent


59


is a one-way vent that only opens once the air within the living space


18


becomes pressurised, to allow the warmer air near the ceiling to be vented into the roof space. The security vent


59


can be used in a similar manner with the heat transfer system


50


operating in the heating mode. The security vent


59


needs to be positioned sufficiently distant from the warm air duct


52


to prevent short-circuiting. If all windows and doors are closed, warm air being transferred into the living space


18


will eventually pressurise the living space sufficiently to open the security vent


59


. The air near the ceiling will then be vented into the roof space where it can be reheated before being recycled through the heat transfer system. This may improve the performance of the heat transfer system, particularly when the outside air temperature is cooler than the air temperature in the living space, as the air replaced in the roof space then requires less heating.




In

FIG. 7

a third embodiment of the heat transfer system in accordance with the invention is illustrated this time utilising a ducting system and fan for an internal air conditioner. In the heat transfer apparatus


70


of this embodiment, air transfer means in the form of air conditioning ducting


72


is employed in conjunction with a warm air duct


74


for transferring warm air from within the roof space


12


to one or more living spaces


18


within the building. The illustrated embodiment employs a reverse cycle air conditioner, for example, of the split system kind which has a fan


76


located within the roof space and a return air duct


78


for drawing air back up from the living space


18


for cooling or heating as required. The warm air duct


74


is located adjacent the return air duct


78


and is provided with a damper or diverter


80


for closing off the return air duct


78


(as shown) in the heating mode of the heat transfer apparatus


70


. In the heating mode, the heat transfer apparatus


70


employs the air conditioner fan


76


to force air through the ducting


72


into one or more living spaces


18


below.




A first temperature sensor


82


is provided adjacent the inlet of the warm air duct


74


for sensing the air temperature within the roof space


12


and a second temperature sensor


84


is provided within the room below for sensing the air temperature within the living space


18


. Both temperature sensors


82


,


84


are connected to an electronic controller


86


which controls the operation of the air conditioner fan


76


in the heating mode of the heat transfer apparatus


70


. Controller


86


may be incorporated in the control system of the air conditioner if desired. Controller


86


is programmed to activate the air conditioner fan


76


only when the air temperature within the roof space


12


exceeds the air temperature within the living space


18


by a predetermined temperature differential so that warm air transferred from the roof space is able to heat the living space below. Operation of the heat transfer apparatus


70


is similar to that of the previous embodiments and will not be described in detail again.




If desired, the heat transfer system


70


of

FIG. 7

may optionally be fitted with a second electric fan located in the warm air duct


74


, to enable the system to operate in a cooling mode. This may provide a low cost alternative to switching on the air conditioner, especially at night time. The second electric fan is designed to draw warm air from within the living space


18


up through ducting


72


and into the roof space


12


through duct


74


. Damper


80


is left in the same position as in the heating mode, and air conditioner fan


76


is left off. Cool air from outside is allowed to flow in through window


88


to replace the warm air drawn up into the roof space.





FIG. 10

illustrates a further modification which may be incorporated in the heat transfer system in accordance with the invention which allows simultaneous cooling of the roof space in the cooling mode. For example, the arrangement of

FIG. 10

may be employed with the heat transfer system of FIG.


6


. The arrangement of

FIG. 10

includes an electric fan


90


for drawing warm air from the roof space into a warm air duct


92


(similar to fan


60


and duct


52


in FIG.


6


). A differential damper


94


is provided for allowing the warm air for the roof space to be directed into either an air conditioner duct


95


or an eaves duct


96


as required. Differential damper


94


includes a first damper


97


for opening and closing access from the warm air duct


92


to the air conditioning duct


95


, and a second damper


98


for opening and closing access from the warm air duct


92


to the eaves duct


96


. The first and second dampers


97


,


98


are mounted on a common spindle but at 180° with respect to each other. Thus, when one of the dampers is opened the other will be closed, and vice versa. A suitable actuator, for example a small stepper motor may be provided for pivoting the differential damper


94


through 90° in a clockwise direction or an anti-clockwise direction as required.




In the heating mode differential damper


94


will be positioned so that the first damper


97


is open to allow warm air to be forced by the electric fan


90


into the air conditioning duct


95


. However, in a cooling mode differential damper


94


will be repositioned so that the first damper


97


is closed and the second damper


98


is in the open position (as shown in FIG.


10


). In this mode, the electric fan


90


can be operated to exhaust warm air from the roof space to the exterior of the building through the eaves duct


96


. In this way, not only is the living space below being cooled by the air conditioning system via duct


95


, but the roof space above is also being cooled by exhausting the accumulated warm air to atmosphere. Reducing the temperature of the roof space can dramatically improve the cooling of the living space as it minimises the reradiation of heat from the roof space through the ceiling into the living space.




The heat transfer system of the present invention is not limited to domestic applications, but may also be employed in large commercial environments such as shopping centres and industrial buildings.

FIGS. 8 and 9

illustrate a fourth embodiment of the heat transfer system which has been installed in a large commercial building for operation in conjunction with a conventional air conditioning system. In the heat transfer apparatus


100


of this embodiment, air transfer means in the form of a warm air inlet manifold


102


is employed in conjunction with the existing ducting


103


for the air conditioning system for transferring warm air from within the roof space


104


into the living space


106


within the building. An air handler unit


108


of the conventional air conditioning system includes one or more large fans which are used to force air through the air conditioning ducting into the living space


106


below. The warm air inlet manifold


102


is provided with a plurality of inlet ports


107


provided at spaced intervals along its length for drawing warm air from the roof space


104


into the air handling unit


108


. In this way, the warm air within the whole volume of the roof space can be employed for heating the living space below.




A return air manifold


110


is provided within the roof space


104


some distance from the inlet manifold


107


, and preferably at the other end of the building. Return air is drawn up from the living space


106


below through a return air grille


112


which covers a return air duct that feeds into the return air manifold


110


. A plurality of outlet ports


114


are provided at spaced intervals along the length of the return air manifold


110


for returning the air into the roof space


104


. The return air gently wafts through the roof space


104


in which it is heated by solar radiation before being drawn into the warm air inlet manifold


102


.




One or more first air temperature sensors


116


may be provided adjacent the warm air inlet manifold


102


for sensing the air temperature within the roof space


104


. One or more second air temperature sensors


118


are provided within the room or rooms below for sensing the air temperature within the living space


106


. Both temperature sensors


116


,


118


are connected to an electronic controller


120


which controls the operation of the air handling unit


108


in the heating mode of the heat transfer apparatus


100


. Controller


120


may be incorporated in the control system of the air conditioning system if desired. Controller


120


is programmed to activate the transfer of warm air from the roof space through the air handler unit


108


only when the air temperature within the roof space


104


exceeds the air temperature within the living space


106


by a predetermined temperature differential so that warm air transferred from the roof space is able to heat the living space below. It will be understood that various damper arrangements will be required to redirect the flow of air from various sources through the air handling unit


108


and ducting in different operational modes of the air conditioning system. Operation of the heat transfer apparatus


100


is similar to that of the previous embodiments and will not be described in detail again.




Now that several embodiments of the heat transfer system have been described in detail, it will be apparent that it provides a number of advantages including the following:




(i) it can provide low-cost and environmentally friendly heating and/or cooling of a living space by utilising solar heated warm air within the roof space and/or cool air from outside;




(ii) the use of temperature sensors and a controller ensures that the air temperature within the living space can be maintained close to a preset room temperature whenever possible;




(iii) in the heating mode it ensures that warm air is only transferred from the roof space when the air temperature in the living space is less than a set point temperature by a predetermined amount, and when the temperature of the air in the roof space exceeds a threshold temperature and the temperature of the air in the living space by a predetermined amount;




(iv) in the cooling mode it ensures that cool air is only transferred from the outside when the air temperature in the living space exceeds the outside air temperature and the set point temperature by predetermined amounts;




(v) in the cooling mode, the transfer of relatively cooler air into the roof space also helps to reduce the temperature in the living space below;




(vi) it is low cost to manufacture and easy to install and operate;




(vii) it can be incorporated or retrofitted in conventional evaporative and refrigerated air conditioning systems;




(viii) in the Do It Yourself (DIY) it is ideal for the home handyman and is readily expanded to suit commercial environments; and,




(ix) it provides a low cost method of utilising the thermal mass of the building, with the added option of raising the set point temperature above a comfort level so as to heat the interior of the building throughout the day, which provides reradiated heating during the night.




Numerous variations and modifications will suggest themselves to persons skilled in the air conditioning arts, in addition to those already described, without departing from the basic inventive concepts. For example, each of the temperature sensors may be fitted with a low power RF transmitter for transmitting a temperature sensing signal to the electronic controller thus obviating the need for installation of connecting cables. All such variations and modifications are to be considered within the scope of the present invention, the nature of which is to be determined from the foregoing description and the accompanying claims.



Claims
  • 1. A heat transfer apparatus for heating a living space in a building, the apparatus comprising:air transfer means arranged within a roof space of the building for transferring warm air from within the roof space into a living space below; an electric fan arranged to force air through said air transfer means into the living space; a first temperature sensor within the roof space for sensing a first air temperature within the roof space; a second temperature sensor within the living space for sensing a second air temperature within the living space; and an electronic controller operatively connected to said electric fan and said first and second temperature sensors, and wherein said controller ensures that the electric fan is only activated when the first air temperature exceeds the second air temperature by a first predetermined temperature difference and when the first air temperature exceeds a predetermined threshold temperature, wherein said predetermined threshold temperature is selected to ensure that movement of the air from the roof space does not have a cooling effect on an occupant of the living space whereby, in use, warm air transferred from the roof space is able to heat the living space.
  • 2. A heat transfer apparatus as defined in claim 1, wherein said controller also ensures that the electric fan is only activated when the second air temperature is below a preset room temperature.
  • 3. A heat transfer apparatus as defined in claim 2, wherein the electric fan is only activated when the second air temperature is below said preset room temperature by a second predetermined temperature difference.
  • 4. A heat transfer apparatus as defined in claim 3, wherein said preset room temperature is adjustable by an occupant of the living space.
  • 5. A heat transfer apparatus as defined in claim 1, wherein the electric fan is only activated when the first air temperature exceeds the predetermined threshold temperature by a third predetermined temperature difference.
  • 6. A heat transfer apparatus as defined in claim 5, wherein said predetermined threshold temperature is set at between 20° C. and 25° C.
  • 7. A heat transfer apparatus as defined in claim 6, wherein the predetermined threshold temperature is set at approximately 22.75° C.
  • 8. A method for controlling the transfer of heat from a roof space into a living space of a building using an electric fan to force warm air from the roof space of the building into the living space below, the method comprising:sensing a first air temperature within the roof space; sensing a second air temperature within the living space; and activating said electric fan only when the first air temperature exceeds the second air temperature by a first predetermined temperature difference and when the first air temperature exceeds a predetermined threshold temperature, wherein said predetermined threshold temperature is selected to ensure that movement of the air from the roof space does not have a cooling effect on an occupant of the living space whereby, in use, warm air transferred from the roof space is able to heat the living space.
  • 9. A method for controlling transfer of heat as defined in claim 8, wherein the electric fan is only activated when the first air temperature exceeds the predetermined threshold temperature by a second predetermined temperature difference.
  • 10. A method for controlling transfer of heat as defined in claim 9, wherein said predetermined threshold temperature is set at between 20° C. and 25° C.
  • 11. A method for controlling transfer of heat as defined in claim 10, wherein the predetermined threshold temperature is set at approximately 22.75° C.
  • 12. A method for controlling transfer of heat as defined in claim 8, wherein the electric fan is only activated when the second air temperature is below a preset room temperature.
  • 13. A method for controlling transfer of heat as defined in claim 12, wherein the electric fan is only activated when the second air temperature is below said preset room temperature by a third predetermined temperature difference.
  • 14. A method for controlling transfer of heat as defined in claim 13, wherein said preset room temperature is adjustable by an occupant of the living space.
Priority Claims (1)
Number Date Country Kind
PP6002 Sep 1998 AU
PCT Information
Filing Document Filing Date Country Kind
PCT/AU99/00787 WO 00
Publishing Document Publishing Date Country Kind
WO00/17583 3/30/2000 WO A
US Referenced Citations (8)
Number Name Date Kind
3807290 Eubank Apr 1974 A
3855814 Eubank Dec 1974 A
4254822 Geier Mar 1981 A
4378787 Fleischmann Apr 1983 A
4502467 Smith Mar 1985 A
RE32607 Smith Feb 1988 E
4949902 Mills Aug 1990 A
5752654 Mowery, Sr. et al. May 1998 A
Foreign Referenced Citations (4)
Number Date Country
A-3394293 Sep 1993 AU
0 705 983 Apr 1996 EP
1 539 893 Feb 1979 GB
2 114 283 Aug 1983 GB