1. Field of the Invention
The present invention relates generally to heat transfer tubes for transferring heat from combustion gases to a cooking medium. In particular, the present invention is directed towards heat transfer tubes comprising internal heat transfer fins or a separator for directing the combustion gasses against the walls of such heat transfer tubes, or both. The present invention also relates generally to eductors for venting combustion gas exhausted from such heat transfer tubes. In addition, the present invention relates generally to cooking medium heating systems for heating a cooking medium in a cooking vessel having such heat transfer tubes passing therethrough.
2. Description of Related Art
Known fryers, e.g., open-well fryers and pressure fryers, are used to cook various food products, e.g., poultry, fish, or potato products. Such fryers include a cooking vessel, e.g., a fry pot or vat, and the cooking vessel is filled with a cooking medium, e.g., an oil, a liquid shortening, a meltable-solid shortening, or water. Such fryers also include a heating element, e.g., an electrical heating element, such as a heating coil, or a gas heating element, such as a gas burner and gas conveying tubes, which heat the cooking medium in the cooking vessel. After the cooking medium reaches a preset cooking temperature, the food product is placed into the cooking medium, such that the food product is cooked in the cooking medium. For example, the food product may be positioned inside a container, e.g., a wire basket, and submerged in the cooking medium for a predetermined amount of time sufficient to cook the food product. The cooking medium is used during several cooking cycles before the cooking medium inside the cooking vessel is replaced or is supplemented with a new or filtered supply of cooking medium.
Because health benefits may be achieved by avoiding foods containing transfats, food preparers recently have sought to reduce or eliminate the amount of transfats present in cooking medium. Transfat is a common name for a type of unsaturated fat with trans-isomer fatty acid(s). Transfats may be monounsaturated or polyunsaturated fats. Many transfats consumed today are created by partially hydrogenating plant oils, by which hydrogen atoms are added to unsaturated fats, making them more saturated. These more saturated fats may have higher melting points, which has made them attractive for baking and extends their shelf-life. Unlike other dietary fats, transfats do not appear to be either essential or beneficial. Moreover, consumption of tranfats may increase the risk of developing coronary heart disease by raising levels of LDL cholesterol and lowering levels of HDL cholesterol. Some health authorities recommend reduced consumption of transfats. Transfats from partially hydrogenated oils may be more unhealthy than those derived from naturally occurring oils.
Cooking media that contain reduced amounts or no transfats may be more expensive than other cooking media. Therefore, it may be economically beneficial to extend the useful life of such cooking media by increasing the frequency of filtering, using such cooking media only for selected food products, or reducing the volume (and size) of the cooking vessel in which such cooking media are used. Nevertheless, cooking media experience a temperature drop during filtering and cooking time may be wasted if the frequently filtered cooking medium must be reheated before cooking may begin again. Moreover, during cooking, food products may absorb a portion of the cooking medium. While such cooking medium absorption may not be a problem when larger cooking vessels are used, the use of smaller cooking vessels may result in noticeable drops in cooking medium volumes and the need to more frequently “top off” the cooking medium. The frequent addition of new cooking medium also may result in a temperature drop in the cooking medium.
Therefore, a need has arisen for a cooking medium heating system and in particular, such a system comprising a heat transfer tube or an eductor, or both, that overcome these and other shortcomings of the related art. A technical advantage of the present invention is that the heat may be quickly and efficiently transferred from the heat transfer tube to the cooking medium. A further technical advantage of the present invention is that elevated flow rates of combustion gas may be used because the exhaust gases may be effectively and efficiently vented from the heat transfer tube.
According to an embodiment of the present invention, a heat transfer tube for transferring heat generated by combustion to a cooking medium, may comprise: a bottom wall, a pair of side walls, and a top wall. All tube walls may be straight, semi-circular, concave, or convex, or may form an obtuse angle. The tube further may comprise a combustion gas entry opening and a combustion gas exhaust opening formed therein at opposite ends thereof.
In an embodiment, the top wall of the heat transfer tube further may be concave and comprise a first top wall portion and a second top wall portion and the first top wall portion and the second top wall portion intersect to form an obtuse, interior angle. Alternatively, the concave top wall may be arcuate.
The bottom wall may be substantially perpendicular to each of the pair of side walls. Alternatively, the bottom wall may be concave. Further, the pair of side walls may be substantially parallel to each other.
The heat transfer tube also may comprise at least one heat transfer fin extending from proximate to the combustion gas exhaust opening toward the combustion gas entry opening. Alternatively, the at least one heat transfer fin may extend from the combustion gas exhaust opening toward the combustion gas entry opening. In either configuration, the heat transfer fin preferably does not extend to the combustion gas entry opening. The combustion gas is hottest near the entry opening and the fins may not be necessary for quick and efficient heat transfer in this area. The heat transfer fins, however, increase the speed and efficiency of heat transfer as the combustion gas temperature decreases as the flowing combustion gases approach the combustion gas exhaust opening.
A height of the at least one heat transfer fin may decrease as the at least one heat transfer fin approaches the combustion gas entry opening. The increased height of the heat transfer fin may allow the tube to extract more heat from combustion gases having a reducing temperature as the gases approach the combustion gas exhaust opening. The tapered heat transfer fins may allow for more even heat transfer over the length of the tube and may help reduce the likelihood of scorching the cooking medium on the tube's outer surface. Further, the at least one heat transfer fin may comprise a plurality of fin segments. Such a segmented heat transfer fin may have increased strength and may be better able to withstand tube flexing without damage during heating. In addition, the plurality of fin segments of the at least one heat transfer fin may be substantially aligned with a longitudinal axis of the tube.
Consequently, according to another embodiment of the present invention, a heat transfer tube for transferring heat generated by combustion to a cooking medium, may comprise: a bottom wall; a pair of side walls; and a concave top wall. The tube may comprise a combustion gas entry opening and a combustion gas exhaust opening formed therein at opposite ends thereof. A plurality of heat transfer fins may extend from the pair of side walls and the top wall toward the interior of the tube, and each of the plurality of heat transfer fins may extend from proximate to the combustion gas exhaust opening toward the combustion gas entry opening. Each of the plurality of heat transfer fins further may comprise a plurality of fin segments that are substantially aligned with a longitudinal axis of the tube, and a height of each of the plurality of heat transfer fins may decrease as that heat transfer fin approaches the combustion gas entry opening. Alternatively, the heat transfer fins may extend from the bottom wall.
According to still another embodiment of the present invention, a heat transfer tube further may comprise a combustion gas flow separator extending from proximate to the combustion gas exhaust opening toward the combustion gas entry opening and dividing the tube into two spaces between the separator and each of the pair of side walls along a length of the separator. Preferably, the separator is formed from a material that is resistant to the high temperatures encountered in the combustion gas flow and that does not retain heat, e.g., a high-temperature resistant, insulating material. Although the tubes may be made from metal, such as steel, such materials are not suitable for the separator because they would cause heat to be retained within the tubes and slowly released from the separator. Consequently, a preferred separator material is alumina silica or the like.
The separator further may comprise at least one spacer, which contacts at least one of the bottom wall and the pair of side walls to position and limit the movement of the separator within the tube. The separator may have a variety of shapes. Nevertheless, the separator's leading edge, i.e., the edge closest to the combustion gas entry opening, may be configured to direct a flow of combustion gases around the separator and toward at least the pair of side walls. Movement of the separator with the tube, however, is undesirable. Therefore, the tube may comprise a separator positioning abutment disposed proximate to the combustion gas exhaust opening, and the separator further may comprise a separator positioning groove, such that the separator positioning abutment engages the separator positioning groove to limit axial movement of the separator with a flow of combustion gases within the tube.
According to yet another embodiment of the present invention, a combustion gas eductor for venting combustion gas exhausted from a combustion gas exhaust opening of a heat transfer tube, may comprise a flue, a nozzle, and a blower. The flue may be tapered or straight. The flue may comprise a narrower, exhaust gas receiving end disposed adjacent to the combustion gas exhaust opening of the heat transfer tube. The nozzle may comprise a nozzle inlet and a nozzle outlet, wherein the nozzle outlet is disposed within the exhaust gas receiving end of the flue. The blower may be disposed adjacent to the nozzle inlet for delivering a flow of air to the nozzle inlet and thereby creating a venturi effect.
According to a further embodiment of the present invention, a cooking medium heating system may comprise a cooking vessel for holding a cooking medium, at least one heat transfer tube extending through the cooking vessel for transferring heat generated by combustion to the cooking medium, and a combustion gas eductor for venting combustion gas exhausted from a combustion gas exhaust opening of each of the at least one tube. The at least one heat transfer tube may comprise a bottom wall, a pair of side walls, and a concave top wall. Each of the at least one heat transfer tube may comprise a combustion gas entry opening and a combustion gas exhaust opening formed therein at opposite ends thereof. At least one heat transfer fin may extend from proximate to the combustion gas exhaust opening toward the combustion gas entry opening. A combustion gas flow separator may extend from proximate to the combustion gas exhaust opening toward the combustion gas entry opening and dividing the tube into two spaces between the separator and each of the pair of side walls along a length of the separator. The combustion gas eductor may comprise a flue comprising a narrower, exhaust gas receiving end disposed adjacent to the combustion gas exhaust opening of the at least one tube; a nozzle comprising a nozzle inlet and a nozzle outlet, wherein the nozzle outlet is disposed within the exhaust gas receiving end of the flue; and a blower disposed adjacent to the nozzle inlet for delivering a flow of air to the nozzle inlet.
Other objects, features, and advantages of the present invention will be apparent to persons of ordinary skill in the art in view of the foregoing detailed description of the invention and the accompanying drawings.
For a more complete understanding of the present invention, needs satisfied thereby, and the objects, features, and advantages thereof, reference now is made to the following description taken in connection with the accompanying drawings.
Preferred embodiments of the present invention, and their features and advantages, may be understood by referring to
Referring to
In addition to the fabrication methods described in the preceding paragraphs, heat transfer tubes 100, 300, 400 may also be formed by roll forming tubes with a single weld seam, by extrusion, or by any other suitable method.
As noted above, when using more expensive zero transfat cooking media, it may be economically beneficial to increase the frequency of filtering, to use such cooking media only for selected food products, or to reduce the volume (and size) of the cooking vessel in which such cooking media are used. Nevertheless, when heating or reheating a cooking medium in a smaller cooking vessel, efficient cooking may require that the cooking media is brought to cooking temperature as quickly as possible. Nevertheless, it also is important that the heat transfer tube is heated evenly to reduce or eliminate scorching and uneven cooking. The use of heat transfer fins within the heat transfer tube helps ensure the even transfer of heat from the combustion gases to the walls of the heat transfer tubes.
Referring to
Because the combustion gases are hottest at the point at which they enter the heat transfer tube, fins may not be necessary or desirable in the vicinity of the combustion gas entry opening. The presence and length of this set back or fin-free zone in the heat transfer tube may depend on the overall length of the tube, the volume and size of the cooking vessel, the materials from which the tube and fins are manufactured, and the speed with which the cooking medium is to be heated to a desired temperature. In addition, a height of the transfer fin may decrease as the heat transfer fin approaches the combustion gas entry opening. Further, the heat transfer fin may comprise a plurality of fin segments. Such a segmented heat transfer fin may have increased strength and may be better able to withstand tube flexing without damage during heating. Moreover, as depicted in
Referring to
Separator 60 may rest on and may be positioned within the heat transfer tube by the heat transfer fins. Nevertheless, as noted above, the fins may not extend to the combustion gas entry opening. Consequently, separator 60 may comprise at least one spacer 62 which contacts at least one of the pair of side walls (not shown) to position and limit the movement of separator 60 within the tube. The separator may have a variety of shapes. See
Referring again to
While the invention has been described in connection with preferred embodiments, it will be understood by those of ordinary skill in the art that other variations and modifications of the preferred embodiments described above may be made without departing from the scope of the invention. Other embodiments will be apparent to those of ordinary skill in the art from a consideration of the specification or practice of the invention disclosed herein. The specification and the described examples are considered as exemplary only, with the true scope and spirit of the invention indicated by the following claims.
This application claims the benefit of U.S. Provisional Patent Application No. 61/055,415, filed May 22, 2008, the disclosure of which is hereby incorporated by reference in its entirety.
Number | Date | Country | |
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61055415 | May 2008 | US |